Opop H 418 User manual

Content list:
Site 2: INSTALLATION GUIDE FOR OPOP BOILER
Site 3: INSTALLATION GUIDE FOR OPOP / NBE BOILER
Site 4: BOILER INSTALLATION GUIDE
Site 5: SETTING BY WEIGHT
Site 6-11: USER GUIDE
Site 12: EXTENDED SET-UP GUIDE
Site 13: CLEANING GUIDE
Site 14: MAINTAIN GUIDE
Site 15: TROUBLESHOOTING
Site 16-17: ELECTRICAL WIRING DIAGRAMS
Site 18: ACCESSORIES
Site 19: WARANTY
Site 20: MOUNTING THE PELLET HOPPER
Site 21: EXCEPTION FOR PRESSURE EXPANSION
Side 22: EC DECLARATION OF CONFORMITY
EN 303-5 approved by DTI (Danish Technological Institute)
Approved for pressure expansion
Energy class AA
Wood Pellets Burner
Version 6

Installing the burner into the boiler:
1. Install the burner on the side of the boiler
(there should be no shield on the burner, when using the comfort boiler ).
2. Fit the controls either on the cabinet or on the wall.
3. Install the overheating safety cut off into the pocket on the side of the boiler, and connect the
controls so that the overheating safety cut off will cut the power if the boiler overheats.
4. Install the heat sensor on the output flow, either in the pocket or by the sensor on the output
flow. (The sensor must be insulated to the output flow.)
5. Fit the pipe on the drop shaft.
6. Fit the hopper and auger so that the pipe slopes.
(PELLETS MUST NOT GET STUCK IN THE PIPE.)
General guidelines:
The boiler should be installed by an authorized fitter and must
be installed in accordance with work supervision publication 42 ( Danish ) covering equipment working with
water. The outlet duct should be no longer than 1m, and should be fitted with a cleaning door.
The chimney draught should be at least 5 PA and should be stable, a draught stabilizer should always be
installed. If combustion gases condense in the chimney (wet ash) install a draught stabilizer in the chimney,
or open the flue (the flap inside at the back of the boiler) as wide as possible to increase the temperature
of the smoke. The boiler must be spanned with a bypass to ensure the back flow is always kept above
45 degrees.
Manual
NBE pellet system
INSTALLATION GUIDE FOR OPOP BOILER
Diag. Example of installation
OPOP H 418 H 430 H 440 H 460 Comfort
A Height 865 1005 1025 1105 1145
B Depth 670 670 830 910 730
C Width without burner 386 490 550 850 700
D Height smoke pipes 635 755 890 860 770
E Height Returns 99 99 215 200 230
F Height Output 781 921 1150 1045 930
G Boiler feet deep 470 470 710 640 620
H Boiler feet Wide 316 420 510 750 670
Hole to burner H x B 120x120 195x175 150x150 235x240 120x120
Smoke tube outer D 130 130 158 158 130
Pipe connections 1-1/4 1-1/4 1-1/4 1-1/4 1-1/4

Installing the burner into the boiler:
1. Install the burner on the side of the boiler
(there should be no shield on the burner, when using the comfort boiler ).
2. Fit the controls either on the cabinet or on the wall.
3. Install the overheating safety cut off into the pocket on the side of the boiler, and connect the
controls so that the overheating safety cut off will cut the power if the boiler overheats.
4. Install the heat sensor on the output flow, either in the pocket or by the sensor on the output
flow. (The sensor must be insulated to the output flow.)
5. Fit the pipe on the drop shaft.
6. Fit the hopper and auger so that the pipe slopes.
(PELLETS MUST NOT GET STUCK IN THE PIPE.)
General guidelines:
The boiler should be installed by an authorized fitter and must
be installed in accordance with work supervision publication 42 ( Danish ) covering equipment working with
water. The outlet duct should be no longer than 1m, and should be fitted with a cleaning door.
The chimney draught should be at least 5 PA and should be stable, a draught stabilizer should always be
installed. If combustion gases condense in the chimney (wet ash) install a draught stabilizer in the chimney,
or open the flue (the flap inside at the back of the boiler) as wide as possible to increase the temperature
of the smoke. The boiler must be spanned with a bypass to ensure the back flow is always kept above
45 degrees.
Manual
NBE pellet system
INSTALLATION GUIDE FOR OPOP / NBE BOILER
Diag. Example of installation
NBE / OPOP 30 S 60 M 80 L
A Height 1142 1272 1272
B Depth 750 896 1003
C Width without burner 513 643 743
D Height smoke pipes 885 997 997
E Height Returns 276 276 283
F Height Output 1030 1161 1154
Smoke tube outer D 130 150 180
Pipe connections 3/4” 1” 1 ¼”
Pipe connections ½” ½” ½”
Weight 250 300 350
Water content 75 105 125
Hole to burner H x B 152x132 180x180 248x248

Manual
NBE pellet system
BOILER INSTALLATION GUIDE
Installing into boiler:
1. Check that the burner is undamaged.
2. Fit the burner and tighten it firmly using the two wing nuts supplied.
3. Ensure that the burner is in a horizontal position and all connections are tight.
4. Fit the cover and the plug.
5. Wire up the overheating safety fuse following the electrical wiring diagram.
Outer auger:
6. Install the auger through the opening over the burner.
7. Ensure that the pipe slopes enough to allow the pellets to fall into the burner.
When using for the first time:
8. Make sure there are enough pellets by the entrance to the outer auger.
9. Force-start the auger by holding down the UP button by the power input point.
10. If the pellets fall into the combustion chamber, turn off again by pressing DOWN.
Then restart the burner using electrical ignition.
Turning off the alarm:
11. If the alarm goes off or the burner will not start, Press down button to reset alarm

Manual
NBE pellet system
SETTING BY WEIGHT
Unplug the burner and force-run
the auger until pellets start to come out of it,
continue for 15 minutes.
Then weigh the amount of pellets
after 360 seconds and enter the result
into the controls as the capacity
of the auger.
Once again plug in the burner
and start it.

There can be 3 run mode to see in the display
You change by pressing up / down
RUN MODE 1:
Boiler temp./ Smoke temp. / Hot water temp.
Return temp./ Tank content / Light sensor / Kwh / Clock mode.
Circulation Pump / 3 way valve. / Ignition.
When making ignition, you can see time counting down.
RUN MODE 2:
Boiler temp. / Return temp. / Smoke temp. / O2 %.
Flow system. / Kwh / light sensor. / Burner temp.
Circulation Pump / Ignition
When making ignition, you can see time counting down.
RUN MODE 3:
Watt pr m2. / Outside temp. / Tank content /Total hour /
Total use of pellets. / Time
Press SET and the display will show SETUP for standard settings.
The UP button is used to increase the setting and for force-running the auger ( hold for longer than 5 seconds ).
To force run the auger for an long time , hold UP button while switching power to control box
The DOWN button is used to decrease the setting and switch the controls on/off ( hold for 10 seconds ).
Resets alarms.
.
Manual
NBE pellet system
USER GUIDE
BOILER TEMP.
Setting the required boiler temperature.
The burner sets the performance higher or lower depending on the figure entered
( set point ).
DIFFERENCE TEMP.
The setting defining how far the boiler temperature, can go over set point before
pause or stop.
HOT WATER TEMP.
Setting the required hot water temperature.
Only to be adjusted if hot water temp. sensor and 3 way valve is fitted.
and activated in accessories in the Tech Setup. ( 3 way valve on L5 or L6 )
DIF. HOTWATER
The setting defining how far the temperature can drop, before starting making hot
water again.
PUMP STOP TEMP.
The setting defining what temperature the pump stops,
pump will always run, when the pellets burner is burning.
Must be activated in accessories in the Tech Setup ( pump on L5 or L6 )
SUMMER STOP .
The setting defining what outside temperature the burner stops, .
An outside temperature sensor must be fitted in T5
SUN STOP .
The setting defining how power full the sun must be before the burner stops, .
An W/m2 sensor must be fitted in T6
CALIBRETING SUN STOP .
The sensor calibrating it self to 1000w/m2
If it is out of range it can be done manual.
Temperature
Magazine
Auto combustion
Man. combustion
Timer
Cleaning / power
O2 Control

Manual
NBE pellet system
USER GUIDE
ACTUAL CONTENT
Adjusting the content of the magazine.
RESET CONSUMPT.
Putting the pellets kg counter to zero.
SCREW CAPACITY
After setting the auger performance in 360 seconds the control will
automatically calculate the amount of pellets in low power and high power,
pellets in pause , and pellets for ignition
Under normal conditions these numbers will be correct.
To increase combustion, set the value DOWN.
To reduce combustion, set the value UP.
CHIMNEY DRAUGHT
With a strong chimney draught the ventilator performance will be higher,
At low steam and during pause.
If the amount of chimney draught is increased,
the automatic calculation sets more pellets in low steam and during pause.
The smaller the chimney draught and the greater the back pressure of the boiler,
the lower the value must be.
The greater the chimney draught and the lower the back pressure of the boiler,
the higher the value must be
YES/NO
Switching automatic calculations on/off.
If automatic calculation is on, only the auger performance can be set.
PELLETS LOW
Setting the amount of pellets for low performance.
Should be set so there is a flame when running 10% power.
NOTE: can only be adjusted if auto combustion is on NO
PELLETS HIGH
Setting the amount of pellets for full performance.
Should be set so that combustion is powerful when running at 100% power.
NOTE: can only be adjusted if auto combustion is on NO
PAUSE PELLETS
Setting the amount of pellets for during lag.
If in doubts about the settings, use the automatic calculation program.
NOTE: can only be adjusted if auto combustion is on NO
STARTS / MINUTE
Setting how many time auger is running / minute.
Temperature
Magazine
Auto combustion
Man. combustion
Timer
Cleaning / power
O2 Control
Temperature
Magazine
Auto combustion
Man. combustion
Timer
Cleaning / power
O2 Control
Temperature
Magazine
Auto combustion
Man. combustion
Timer
Cleaning / power
O2 Control

Manual
NBE pellet system
USER GUIDE
CLOCK
Setting the clock.
PERIOD HEATING HH:MM
Setting the running time, when clock is starting the burner.
1.START HEATING HH:MM
Starts the burner at this time , running time will be “period heating”
2.START HEATING HH:MM
Starts the burner at this time , running time will be “period heating”
3.START HEATING HH:MM
Starts the burner at this time , running time will be “period heating”
4.START HEATING HH:MM
Starts the burner at this time , running time will be “period heating”
PERIOD H. WATTER HH:MM
Setting the running time, when clock is starting making hot water.
1.START H. WATER HH:MM
Starts the burner at this time , running time will be “period heating”
2.START H. WATER HH:MM
Starts the burner at this time , running time will be “period heating”
3.START H. WATER HH:MM
Starts the burner at this time , running time will be “period heating”
CLEANING INTERVAL
Sets how often the burner should be cleaned.
If you often heat on low load, the interval can be reduced to 5 minutes,
with 5 seconds of cleaning.
CLEANING TIME
Set the cleaning time.
The shorter the intervals the shorter the time should be.
BLOWER CLEANING
Setting the power of blower when the burner cleaning.
MINIMUM POWER
Setting minimum performance.
If the pellet burner always works on low load and is having some difficulties,
the minimum performance can be increased so the burner occasionally turns off.
MAXIMUM POWER
Setting maximum performance.
If the pellet burner rapidly reaches a high temperature,
the maximum performance should be reduced.
COMPRESSOR CLEANING
Adjusting after how many kg of pellets, the burner make an compressor cleaning
Compressor cleaning must be fitted and activated in accessories in the Tech setup
( magnet air valve on L5 or L6 )
COMPRESSOR WAIT
Adjusting how long time before activating compressor cleaning,
the burner stop feeding pellets to the combustion.
COMPRESSOR TIME
Adjusting how long time the air valve is open when cleaning.
COMPRESSOR BLOWER
Adjusting the blower speed when cleaning with compressor.
Temperature
Magazine
Auto combustion
Man. combustion
Timer
Cleaning / power
O2 Control
Temperature
Magazine
Auto combustion
Man. combustion
Timer
Cleaning / power
O2 Control

NOTE:
When using the O2 controller, 6 Minutes of pellets must be weighted and
inserted in screw capacity.
O2% MIN POWER
The amount of excess oxygen in the smoke at low performance.
Sets the amount of fuel so that the excess oxygen is at the required amount.
If the pellet burner smokes at low performance, set a higher percentage of oxygen.
If the photo sensor has problems recognizing the ignition, this could be caused by
the ignition being too weak; set a higher value to increase the feed.
The flame should be yellowish.
O2% MAX POWER
The amount of excess oxygen in the smoke at full performance.
Sets the amount pellets so that the excess oxygen is at the required amount.
If the pellet burner smokes at full performance, set a higher percentage of oxygen.
If the flame is angry and sputtering, set a lower percentage of oxygen.
OFF / DISPLAY / ON
Turns oxygen regulation on/off.
Oxygen regulation set to ON –
The burner sets the amount of pellets to suit the required percentage of oxygen.
Oxygen regulation set to DISPLAY –
You can read the percentage, but the burner does not set the amount of pellets.
The tighter the boiler, the more you get from oxygen regulation.
It is recommended to fit the chimney with a draught stabilizer,
this will reduce the draught and cut the amount of air flowing back into the boiler.
TECH SETUP (Press the SET button for 8 seconds.)
PELLETS
Setting the amount of pellets for ignition.
NOTE: can only be adjusted if auto combustion is on NO.
PERIOD
Setting maximum ignition duration.
POWER
Setting performance of electrical ignition.
FIRE LIMIT
Setting amount of light required to interrupt ignition.
BLOWER IGNIGTION
Setting the blower speed at ignition.
TOTAL STARTS
The total number of time the ignition has been used.
TOTAL HOUR
The total hours the ignition has been used.
MAX MINUTES
Maximum pause time, 245 = pause always, 0= off
burner will then ignite electrically automatic after stop.
BLOWER PAUSE
Blower speed during pause.
PAUSE DIFFERENCE TEMP.
The setting defining how far the boiler temperature is dropping below the desired
value before the burner restarts.
EXTINGUISH TIME
Stopping / cleaning blower time
Very important that time is long enough to burn the last remaining pellets
in the burner head, to prevent over heating,
Manual
NBE pellet system
USER GUIDE
Ignition
Pause
O2
Fine tune
PID regulation
Temp. alarm
Accessories
Temperature
Magazine
Auto combustion
Man. combustion
Timer
Cleaning / power
O2 Control
Ignition
Pause
O2
Fine tune
PID regulation
Temp. alarm
Accessories

O2 SENSOR TUNE
Calibration of oxygen sensor to ensure it gives accurate readings.
Hold the exhaust gas oxygen sensor in the air and calibrate it to give it a reference
value to the air (21% oxygen).
If the sensor by mistake don’t calibrate between 10 and 40 it cant be turned on.
WARNING! The oxygen sensor must be warm when calibrating.
BLOCKING TIME
Auger stops feeding when oxygen has been 2 % below set point in X time.
Used for wood firing.
REGULATION TIME
Adjustment of updating time on lambda sensor.
GAIN P
Sets how much oxygen regulation should regulate according to how
far the level is from the set point.
GAIN I
Sets how much oxygen regulation should regulate according to how
Long time the level has been from the set point.
BLOWER REG LOW
Adjusting how much oxygen regulation can regulate the blower in low power.
BLOWER REG MID
Adjusting how much oxygen regulation can regulate the blower in mid power.
BLOWER REG HIGH
Adjusting how much oxygen regulation can regulate the blower in high power.
BLOWER LOW
Corrects the blower, so it fit the calculation program at low feed,
used in special conditions causing a difference in calculations.
BLOWER MID
Corrects the blower, so it fit the calculation program at mid feed,
used in special conditions causing a difference in calculations.
BLOWER HIGH
Corrects the blower, so it fit the calculation program at high feed,
used in special conditions causing a difference in calculations.
IGNITION
Adjust the calculation program results for quantity of pellets in ignition,
used in special conditions causing a difference in calculations.
PAUSE MODE
Adjust the calculation program results for quantity of pellets pause,
used in special conditions causing a difference in calculations.
P - GAIN
Shifts performance in relation to deviation from required temperature.
NOTE: If you find the burner to slow, then 2-3 double the P-GAIN.
I - GAIN
Shifts performance in relation to the time the pellet burner
deviated from the required temperature.
D - GAIN
Shifts performance in relation to the temperature trend of the boiler.
BURNER TEMP. MAX
Indicates the maximum temperature the burner can reach; protects against back
combustion.
BOILER TEMP. DIFF.
Indicates the maximum deviation from the set point temperature of the boiler before
the burner triggers the alarm to signal a temperature drop caused by an error, etc.
If the burner takes more than 2 hour to get over set point of boiler minus boiler
temp diff.
The burner will go in LOW BOILER TEMP ALARM
Manual
NBE pellet system
USER GUIDE
Ignition
Pause
O2
Fine tune
PID regulation
Temp. alarm
Accessories
Ignition
Pause
O2
Fine tune
PID regulation
Temp. alarm
Accessories
Ignition
Pause
O2
Fine tune
PID regulation
Temp. alarm
Accessories