OptoSigma TM-2070 User manual

Compact type Tilt Sensor
TM-2070 + GP-2000
Operation Manual

2 / 49 TM-2070 Operation Manual CTS0358E 3ed Edition 220518
☞About this manual
This manual describes operation method of the Compact type Tilt Sensor. Please refer to the manuals of devices which are used in
combination.
Function, design and specifications might change depending on the sensor in use.
Contents
１ Read this first .......................................................................................................... 3
１-１ Precautions ............................................................................................................... 3
１-２ Overview .................................................................................................................. 4
１-２-１ Product overview ............................................................................................................... 4 １-２-２ Specifications
..................................................................................................................... 4
２ System configuration .............................................................................................. 6
３ Names and function of each part............................................................................. 7
３-１ Compact type Tilt Sensor .......................................................................................... 7
３-１-１ Head part ......................................................................................................................... 7
３-１-２ Connector part ................................................................................................................... 7 ３-２ Processing unit
.......................................................................................................... 8 ３-３ Sensor cable .............................................................................................................. 8
４ Mounting· setting· Connection ............................................................................... 9
４-１ Mounting .................................................................................................................. 9
４-１-１ Installation of compact type Tilt Sensor（TM-2070）....................................................... 9 ４-１-２ Installation of image processing unit（GP-2000）
............................................................ 9
４-２ setting ..................................................................................................................... 10 ４-３ Connection
.............................................................................................................. 11
４-３-１ Connection diagram ......................................................................................................... 11
４-３-２ Connection of Compact type Tilt Sensor（TM-2070）and sensor cable（KE-0059/60）12
４-３-３ Connection of Image processing unit（GP-2000）and sensor cable（KE-0059/60） ..... 12 ４-３-４ Connection of Image processing unit（GP-2000
）and Power connector（FH-0022） ... 12
５ A rough flow until the beginning of measurement ................................................ 13
５-１ Turn on the power～Inclination adjustment of head and object .............................. 13
５-２ Laser power and camera shutter adjustment ........................................................... 13 ５-３ Measurement start
................................................................................................... 13
６ Power on and off ................................................................................................... 14
６-１ Power on procedure ................................................................................................ 14
６-２ Power off procedure................................................................................................ 14
７ Start Software[GP-2000 Paramset] ....................................................................... 14
７-１ Software operation environment ............................................................................. 14 ７-２ Software [GP-2000 Paramset] startup procedure
.................................................... 14

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８ Operation method of software[GP-2000 Paramset] .............................................. 15
８-１ Software overview .................................................................................................. 15
８-２ Basic operation ....................................................................................................... 16
８-３ Parameter setting screen「Setting tab」 ................................................................. 17
８-４ Parameter setting screen「Tilt tab」 ...................................................................... 18
８-５ Parameter setting screen「APC tab」 .................................................................... 24
８-６ Parameter setting screen「Communication setting tab」 ....................................... 25 ８-７ Parameter setting screen「Display tab」
................................................................ 26
９ Data communication function ............................................................................... 29
９-１ Communication specification ................................................................................. 29 ９-２ Command for transmitting data
.............................................................................. 30
１０ I/O terminal function ........................................................................................ 35
１０-１ Pin Assign ........................................................................................................... 35
１０-２ Input and output circuit characteristics ............................................................... 36 １０-３ Timing chart
........................................................................................................ 36
１１ Dimensions ....................................................................................................... 37
１１-１ Compact type Tilt Sensor TM-2070 .................................................................... 37
１１-２ Image processing unit GP-2000 .......................................................................... 37
１１-３ Sensor cable KE-0059......................................................................................... 38
１１-４ Sensor cable KE-0060......................................................................................... 38
１２ Others ............................................................................................................... 39
１２-１ Product Warranty ................................................................................................ 39
１ Read this first
Thank you for purchasing our products.
Before using, please read this manual and the related documents thoroughly to operate the product correctly, and to make
the most of its advanced features.
１-１ Precautions
Before using this product, please read this chapter thoroughly.
The precautions described below are designed to help you or people in the vicinity use the system safety and avoid bodily
injury and/or property damage. Directions are classified as "Warning" and "Caution", according to the degree of risk. They
all should always be followed as safety precautions.
■ Signs of Warning and Caution

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Warning Never do the described instruction. Failure to observe the instruction may result in death or serious injury.
Caution Failure to observe the instruction may result in injury or property damage.
Warning
When handling the device
● Operate the device at the specified power supply voltage. Otherwise, it may cause fire, electric shock and failure.
● Do not remove the cover or disassemble the device. Doing so may cause electric shock with the equipped high-voltage circuit, or may cause a
malfunction.
Processes in abnormal case
Turn off the power in cases mentioned below. Operation under abnormal condition may cause a malfunction.
● When liquid or foreign substances enter the device
● When the device is dropped or its case is damaged
● When abnormal noise or foul smell is present
Caution
When handling the device
● Handle with care due to the precision product.
● Sensor and Processing Unit are used in pair. Do not change the combination.
● After installation and power on, keep idling for 15minutes before measurement.
● Connect all the cables prior to plugging into power outlets, following instructions of this manual.
● Turn on/off the power, following instructions of this manual.
● Keep an interval of 10 seconds whenever switching the power.
● Be sure to turn off the power when connecting and disconnecting cables to prevent trouble and damages.
● Do not connect or disconnect the AC plug with wet hands. It may cause electric shock.
● Be sure to disconnect the AC plug from an outlet if the device is not to be used for an extended duration.
● Operate the device within the operating temperature and humidity.
● Earth terminal or FG terminal must be grounded（D settings）.
● Do not give vibration to the device as long as possible（Vibration affects each measurement result).
● In order to prevent the effect of vibration, choose a strong installation place(Around the pillars and walls),or equipment with sufficient strength. We
recommend that you install it on the shockproof platform.
On placement
Do NOT place the device in the location below mentioned to prevent trouble and damages.
● In a place subject to high moisture or excessive dust
● In a location exposed to excessive heat such as sunlight
● In a place with corrosive gas or combustible gas
● In a place subject to vibration or shock
● In a place subject to water, oil or chemicals
● In a place subject to static
Safe use of LASER product
● This equipment is classified as a CLASS 2 LASER product. Users should be familiar with safety procedures when operating laser product.
● Do not look into the laser beam, either directly or through an optical instrument.
● Do not touch the Laser-Beam Window with your finger, or bump it. Doing so may degrade the optical performance.
● Keep mirrors and metal objects away from the beam path to prevent the reflected beam from entering the eyes.
● Do not remove the cover or disassemble the equipment. Doing so may degrade optical performance and may also cause injury. The radiation intensity
of the built-in light source corresponds to CLASS3R.
● Turn off the power to the equipment immediately when foul smell and smoke are detected or when the laser does not turn on. Remove the cause
before operating the equipment again.

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１-２ Overview
１-２-１ Product overview
This product uses an optical autocollimator to measure the tilt（θx、θy）of an object.
Connecting to Image Processing Unit , it is possible to output and evaluate the measurement result.
１-２-２ Specifications
Compact type tilt sensor TM-2070
Measurement object Optical flat mirror（Reflectivity over 0.5%）
Working distance 0～110mm ※1
Measurement method Optical Autocollimator
Measurement range Tilt（θX, θY） ±70 minutes（Circular range）※2
Light source
Wave length 650±10nm
Output（Class） Max 1mW（JIS C6802 2014 class2）
Beam diameter φ1mm ※3
Photo detector Type CMOS
Photosensitive surface size 3.84x2.88mm
Environment Operating temperature range
10～35℃ （No condensation）※4
Power supply Provided by the Image Processing Unit
Overall dimension (excluding protrusion) W38xD42xH18mm
Weight 0.1kg
※1 A distance from the face of the sensor. About the relationship between measurable distance and measuring range (circular rang
e), please refer
to”4 Mounting· setting· Connection”.
※2 Positional relationship between measurement shaft and sensor, please refer to”9 Dimensions”.
※3 A diameter directly from the sensor (1/e2 Width）.
※4 The range meeting the comprehensive specifications is 23±1℃.

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Image Processing Unit GP-2000
Digital output
Interface RS-232C specification (standard)
Terminal name RS-232C I/F-2 ※1
Terminal specification D-sub 9pin Male HIROSE ELECTRIC：HR10A-7R-6S
Baud rate Choose from 9600、19200、38400 、57600、115200bps
Data length 8 bit
Parity None
Stop bit 1 bit
Flow control None
Output update rate 60 times / second ※2
Digital output Interface USB Mini-B
Terminal specification USB Mini-B Female ※3
DIO
Terminal Insulated I / O connector（Made in OMRON：XG4A-2034）
IN/OUT 8 ch／8 ch
Function IN:TARGET、LD ON/OFF、APC、SOFT RESET OUT:READY、REL、OK、NG
、ND、ER、LD ON、GOOD
Power supply ※4
Input DC+24V±10%
Attached Connector Phoenix Contact:1827716 （KOS
Management model FH-0022）
Wiring
Pin Number Signal Recommended wire size ※5
Pin No.1 DC24V AWG24~16（0.2~1.25mm2）
Pin No.2 DC_GND AWG24~16（0.2~1.25mm2）
Pin No.3 FG AWG18~16（0.75~1.25mm2）
Environment Operating temperature range 0~40℃ ※6

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Consumer electricity Max 15W
Overall dimension (excluding protrusion) W50xD55xH100mm
Weight 0.3kg
※1
I/F-2 terminal is available since GP-2000 software Ver.1.02、attached software『GP-2000 Paramset』Ver.1.0.0.3. Please note
that continuous data output cannot be connected to RS-232C and I / F-2 simultaneously.
※2
Continuous data output（Communication command $START）. Use different communication commands or set baud rate to reduce output.
※3
You can check the camera image with the attached software『GP-2000 Paramset』.
Be available since GP-2000 softwareVer.1.01、attached software『GP-2000 Paramset』Ver.1.0.0.2.
※4 Please prepare the power supply. Recommended: COSEL: KHNA30F-24.
※5
Wire example: UL1007
※6 The range meeting the comprehensive specifications is23±1℃.
２ System configuration
No. Name/Model Specification
1 Compact type Tilt Sensor /TM-2070
Refer to「1-2-2 Specification」
2 Image Processing Unit /GP-2000
Refer to「1-2-2 Specification」
3 Sensor cable /KE-0059 TM-2070/GP-2000 Special cable 1m Type-C Connector ※1
4 Power connector /FH-0022
GP-2000 power terminal（Phoenix Contact:1827716）
The device are configured as follows.
1. Compact type Tilt Sensor
2. Image P rocessing U nit
3. Sensor cable
4. Power connector
5. Rubber feet

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5 Rubber feet /BMC0002
Rubber feet for GP-2000（Bonding installation）4 ※2
※1 Caution：Always use the included sensor cable.
※2 Rubber feet are used when installing image processing unit/GP-2000.
Option（Please purchase as needed. Please confirm the details to our sales.）
No. Name/Model Specification
1 Cable /KE-2110 RS232C 1.8m Dsub9 cross
2 DIN rail mounting plate /TO-0006 For GP-2000
3 AC adapter /FH-0023 For DC24V GP-2000
4 Sensor cable /KE-0060 TM-2070/GP-2000 Special cable 2m Type-C Connector
5 USB cable /KE-0014 Cable for USB2.0 A connector- Mini B connector 2m
３ Names and function of each part
３-１ Compact type Tilt Sensor
1.cable 2. DIN rail mounting plate 3.AC adapter 4. Sensor cable 5.USB cable

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３-１-１ Head part
Caution
：
Please confirm that dust is not attached to the laser exit port before us.
If dust is attached, remove dust by air blow.
３-１-２ Connector part
[ Model seal ]
[ Laser beam window
) In and out ( ]
[ Laser warning seal ]
[ Sensor cable ] connector
[ Cable lock mechanism department ]
[ Matching seal ]
TM - 207 0 and GP - 2000 Unit are
used in a pair. Do not change the
combination.
[ Arrow mark ]

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３-２ Processing unit
Indicator display Status
POWER green light The power is on and can be measured normally.
POWER green light flashes
The power is on but measurement value can not be output.
（The laser is not on/The brightness of sensor camera is below PK50 / No laser beam in the measurement range and
so on）
ERROR red light flashes
The power is on but TM-2070 and GP-2000 are not normally connected（ER Status）.
ERROR red light
ER status other than the above（red light flashes）.
[ Indicator ]
Refer to the following table
[ Matching seal ]
[ I/O] connector
] POWER [ Switch
Switching power on / off.
[ RS - 232C] connector
I/F [ - 1] connector
I/F [ - 2] connector
DC24V] [ connector
※ Matching relations between
TM - 2070 and GP - ※ 2000
T M - 2070 and G P - Unit are 2000
used in a pair. Do not change the
combination .
[ Sensor cable ] connector
[ Arrow mark ]
[ Cable lock mechanism department ]
[ Model seal ]
[ Software version label ]
[ USB Mini - B ] connector

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３-３ Sensor cable
４ Mounting· setting· Connection
４-１ Mounting
４-１-１ Installation of compact type Tilt Sensor（TM-2070）
Two M3 tap holes for mounting on one side of the head part and two φ3.2 through-holes are provided.
（Refer to Dimension）
Use screws with thread length over 3mm and below 5mm.
φ3.2through-hole
M3 tap
M3 tap：Recommended clamping torque 1.18N・m
φ3.2 through-hole：Recommended clamping torque
1.18N・m
M3 tap
φ3.2 through-hole
[ Connector ]
The TM - 2070 notation is
connected to TM - 2070 .
[ Connector ]
The GP - notation is 2000
connected to GP - 2000 .
[ Cable lock mechanism department ]
[ Cable lock mechanism department ]
[ Arrow mark ]
[ Arrow mark ]

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４-１-２ Installation of image processing unit（GP-2000）
Four M3 taps for installation are installed on the rear of the Image Processing unit.
Attach the screw depth to less than 5mm.（Recommended clamping torque 1.18N・m）.
※Since the M3 tap is the size (25x70mm) of the DIN rail mounting plate, please use the DIN rail mounting plate when attaching to the
DIN rail.（Option）
[DIN rail mounting plate]
※Option
４-２ setting
Place the TM-2070 head section so that the object will be irradiated with laser.
（About the details of dimensions , please refer to "9 dimensions."）
The distance between measurement object and head part (WD: working distance) is 0 to 110 mm
（
Meet each specification value
）
. It
can be used even more than 110 mm, but it becomes outside of each specification value, and when the WD becomes long, the measurement
field is reduced. ( Refer to the following graph)
In addition, it can be used in the optimum condition by measuring the WD after the installation and registering it as a parameter to
GP2000.
Always register with WD after installation.( Refer to「8-4 Parameter setting screen Tilt tab」for registration method.

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・As the WD becomes longer, the measurement range decreases
（Refer to the following graph）
● Caution：Do not give vibration to the device as long as possible（Vibration affects each measurement result).
In order to prevent the effect of vibration, choose a strong installation place(Around the pillars and walls),
or Equipment with sufficient strength. We recommend that you install it on the Shockproof platform.
４-３ Connection
W D
：
0 ~110m m
Use in WD
：
~110mm 0
Use in WD
：
110 mm
・
Can be used within each specification value.
・
Although each specification value is outside application,
measurement is possible .
Over WD
：
mm 110
Measurable distance(mm)

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４-３-１ Connection diagram
①
③
※
Option
⑥
②
⑦
⑤
④
( to get Camera image)
PC, etc
PC, etc
( F or RS - C communication ) 232
External equipment
DC24V power supply

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４-３-２ Connection of Compact type Tilt Sensor（TM-2070）and sensor cable（KE-0059/60）
The connector part of the compact type Tilt Sensor is connected to the cable connector marked「TM-2070」.
Connect the face marked with arrow mark, fix the cable locking mechanism with the attached screw after connection.
４-３-３ Connection of Image processing unit（GP-2000）and sensor cable（KE-0059/60）
The connector part of the Image processing unit is connected to the cable connector marked「GP-2000」.
Connect the face marked with arrow mark ,fix the cable locking mechanism with the attached screw after connection.
４-３-４ Connection of Image processing unit（GP-2000）and Power connector（FH-0022）
Use the included power connector (FH-0022) to power the DC-24V connection of the image processing unit.
Please connect pin 1 of the connector to DC24 and pin 2 to DC_ GND, pin 3 to FG.
TM [ - 2070 Connector ]
[ Sensor cable /TM - 2070 Notation side ]
[ Attached screw M2x5L]
[ Arrow mark ]
[ Arrow mark ]
[ Cable lock mechanism department ]
[ Sensor cable /GP - 2000 Notation side ]
[
Sensor cable Connector
]
[ Attached screw M2x3L
]
[ Cable lock mechanism department ]
[ Arrow mark ]
[ Arrow mark ]

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※ Recommended fastening torque for each pin：0.22~0.25N・m ※Recommended torque for locking connector screws：0.3N・m
５ A rough flow until the beginning of measurement
When installation and connection of each equipment are completed, the measurement starts with the following flow. Please check the
instructions for each procedure after the following chapter.
５-１Turn on the power～Inclination adjustment of head and object
① Turn on each device.
② Start PC software [GP-2000 Paramset].
③ Turn the laser on the Disp tab screen of the PC software[GP-2000 Paramset], and adjust the tilt of the head or measurement object
so that the spot enters the measurement range (in the screen).
※1. Other than the PC, terminals installed on Android OS are available.
For more details, please check『GP-2000 MONITOR use method 』.
５-２Laser power and camera shutter adjustment
When the spot enters the screen, adjust the laser power and the camera shutter to adjust
the spot brightness to the appropriate value.
There are three ways to adjust: The suitable brightness range is the range of PK120~240.
[GP-2000 Paramset] Disp tab screen
[ pin 1 ] DC24V
Recommended wire size AWG24~16
（
0.2~1.25 mm
2
）
[ pin 2 ] DC_GND
Recommended wire size AWG24~16
（
mm 0.2~1.25
2
）
[ pin 3 ] FG
Recommended wire size AWG18~16
（
mm 0.75~1.25
2
）
[ Power connector ] FH - 0022
C aution
● FG terminal must be grounded (D settings).
Object
Head
PC ※1
DC24V Power

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①
MANUAL settings: Manually adjust laser power and camera shutter.
②
AUTO(CONT) settings：Automatically adjusts laser power and camera shutter. Adjust automatically again if it disappears from the
appropriate brightness.
③
AUTO(HOLD) settings：Automatically adjusts laser power and camera shutter. Once adjusted and fixed with the power of the shutter,
the value of the shutter will not be adjusted.
When brightness is in the proper range, the brightness level display changes to green.
５-３Measurement start
When the above procedure is completed, it can be measured normally. After that, please obtain each measurement value and each set
value in the following two ways.
① Use PC software[GP-2000 Paramset].（Check the measurement data on the Disp tab screen.）
② Receive serial data using serial commands in serial communication software.
Explanation of each procedure and PC software[GP-2000 Paramset], serial command, etc. follow the nect chapter.
６ Power on and off
６-１ Power on procedure
While GP-2000 supplies power, Imaging device of TM-2070 works.
The laser turns on when the power is turned on by parameter setting.
（1） Make sure the cable is correctly connected to each device.
（2） Turn on the GP-2000 power switch.
６-２ Power off procedure
Brightness level: Green
Caution
After installation and power on, keep id ling for 15minutes.

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（1）Turn off the GP-2000 power switch.
７ Start Software[GP-2000 Paramset]
In this product, you can set the measurement conditions with the included PC software「GP-2000 Paramset」.
７-１ Software operation environment
「GP-2000 Paramset」requires a PC operation environment that meets the following requirements. We do not guarantee the
operation in the following specification.
No. Items Specification
1 OS
Windows 10（Japanese version ・ English version） 32bit version・64 bit version
2 Serial port Serial port equipped with RS-232C ※1
3 USB port Above USB2.0
4 CD drive CD-R can be read
5 Hard disk drive Above 100MB Free Space
6 RAM Above 2GB
7 CPU Meets Microsoft's system requirements
8 Display 1024 x 768 pixels capable of displaying 24 bit colors
※1. If you are using a serial converter for USB port, We recommend using USB-CVRS9H or USB-CVRS9HN produced by SHOWA Corporation.
７-２ Software [GP-2000 Paramset] startup procedure
（1） Make sure the cable is correctly connected to each device.
（2） Connect the RS-232C of GP-2000 or I/F-2 terminal to the PC.
（3） Connect the USB Mini-B of GP-2000 to the PC.（When confirming camera image only）（4）Turn on the GP-2000 power
switch.
（5）Copy [GP-2000 paramset] from your CD-ROM to your PC's hard disk and start the software. （6）Select COM port and baud
rate for serial communication and press OK button to start the software.

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８ Operation method of software[GP-2000 Paramset]
８-１ Software overview
No. Tab Set content
1 Setting Set display range, display unit, etc.
※It cannot be displayed without removing password protection.
2 Tilt Set tilt setting, judgment and working distance, etc.
3 Apc Perform APC （Auto power control）related settings.
4 Communication setting Set the speed of RS-232C communication.
※It cannot be displayed without removing password protection.
5 Display Displays the tilt measurement screen.
※How to remove password protection
(1) Choose Option → Protection item → Remove protection from the menu.
(2) Enter the password
Password：katura

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８-２ Basic operation
No. Display name Remarks
① Title bar Displays the software name.
② Menu bar
File
Open Load parameters from file. ※1
Save As Save parameters to file. ※2
Close End software.
Option
Serial port Displays the COM port and baud rate settings dialog.
Protection item Remove
protection Displays the unlock password dialog.
Help About Displays the software version.
③ Tab Setting Set the measurement screen size and display unit. ※3
Tilt Set tilt measurement and judgment, etc.
①
②
③
④
⑤
⑥