Orion Power Systems SCR3 6000RT User manual

Online SCR3 6K/10KVA
Rack/Tower Online UPS
with Isolation Transformer
Uninterruptible Power Supply System
User Manual

Version: 1.0

Please comply with all warnings and operating
instructions in this manual strictly. Save this
manual properly and read carefully the following
instructions before installing the unit. Do not
operate this unit before reading through all safety
information and operating instructions carefully.

Table of Contents
1. SAFETYAND EMC INSTRUCTIONS ..................................................................................................................................1
1-1.TRANSPORTATION AND STORAGE .........................................................................................................................................1
1-2.PREPARATION.......................................................................................................................................................................1
1-3. INSTALLATION......................................................................................................................................................................1
1-4. CONNECTION WARNINGS...........................................................................................................................................1
1-5. OPERATION ..........................................................................................................................................................................3
1-6. STANDARDS .........................................................................................................................................................................3
2. INSTALLATION AND OPERATION.....................................................................................................................................4
2-1.UNPACKING AND INSPECTION...............................................................................................................................................4
2-2.REAR PANELVIEW...............................................................................................................................................................4
2-3.RACK/TOWER INSTALLATION ...............................................................................................................................................7
2-4. SINGLE UPS INSTALLATION ............................................................................................................................................... 11
2-5. OUTPUT CONFIGURATION...................................................................................................................................................14
2-6.UPS INSTALLATION FOR PARALLEL SYSTEM.......................................................................................................................15
2-7. SOFTWARE INSTALLATION..................................................................................................................................................16
3. OPERATIONS ........................................................................................................................................................................17
3-1.BUTTON OPERATION ..........................................................................................................................................................17
3-2. LED INDICATORS AND LCD PANEL....................................................................................................................................17
3-3.AUDIBLE ALARM................................................................................................................................................................19
3-4. SINGLE UPS OPERATION....................................................................................................................................................19
3-5. PARALLEL OPERATION .......................................................................................................................................................23
3-6.ABBREVIATION MEANING IN LCD DISPLAY .......................................................................................................................24
3-7. LCD SETTING ....................................................................................................................................................................24
3-8.OPERATING MODE/STATUS DESCRIPTION ..........................................................................................................................29
3-9. FAULT CODE......................................................................................................................................................................31
3-10. WARNING INDICATOR ......................................................................................................................................................31
3-11 WARNING CODE................................................................................................................................................................32
4. TROUBLE SHOOTING.........................................................................................................................................................33
5. STORAGEAND MAINTENANCE.......................................................................................................................................34
5-1. STORAGE ...........................................................................................................................................................................34
5-2. MAINTENANCE...................................................................................................................................................................34
6. SPECIFICATIONS.................................................................................................................................................................35

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1. Safety and EMC instructions
Please read carefully the following user manual and the safety instructions before installing the unit or using
the unit!
1-1. Transportation and Storage
Please transport the UPS system only in the original package to protect against shock and
impact.
The UPS must be stored in the room where it is ventilated and dry.
1-2. Preparation
Condensation may occur if the UPS system is moved directly from cold to warm environment.
The UPS system must be absolutely dry before being installed. Please allow at least two hours for the
UPS system to acclimate the environment.
Do not install the UPS system near water or in moist environments.
Do not install the UPS system where it would be exposed to direct sunlight or nearby heater.
Do not block ventilation holes in the UPS housing.
1-3. Installation
Do not connect appliances or devices which would overload the UPS (e.g. big motor-type
equipment)) to the UPS output sockets or terminal.
Place cables in such a way that no one can step on or trip over them.
Do not block air vents in the housing of UPS. The UPS must be installed in a location with good
ventilation. Ensure enough space on each side for ventilation.
UPS has provided earthed terminal, in the final installed system configuration, equipotential
earth bonding to the external UPS battery cabinets.
The UPS can be installed only by qualified maintenance personnel.
An appropriate disconnect device as short-circuit backup protection should be provided in the
building wiring installation.
An integral single emergency switching device which prevents further supply to the load by the
UPS in any mode of operation should be provided in the building wiring installation.
Connect the earth before connecting to the building wiring terminal.
Installation and Wiring must be performed in accordance with the local electrical laws and
regulations.
1-4. Connection Warnings
•This UPS should be connected with TN earthling system.
•The power supply for this unit must be single-phase rated in accordance with the equipment nameplate.
It also must be suitably grounded.

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•Use of this equipment in life support applications where failure of this equipment can reasonably be
expected to cause the failure of the life support equipment or to significantly affect its safety or
effectiveness is not recommended. Do not use this equipment in the presence of a flammable anesthetic
mixture with air, oxygen or nitrous oxide.
•Connect your UPS power module’s grounding terminal to a grounding electrode conductor.
•The UPS is connected to a DC energy source (battery). The output terminals may be live when the UPS
is not connected to an AC supply.
•In accordance with safety standard EN-IEC 62040-1, installation has to be provided with a《Backfeed
Protection》system, as for example a contactor, which will prevent the appearance of voltage or
dangerous energy in the input mains during a mains fault. There is no standard backfeed protection
inside of the UPS. Please isolate the UPS before working according to Diagram 1. The isolation device
must be able to carry the UPS input current.
Diagram 1: External backfeed protection wiring
There can be no derivation in the line that goes from the «Backfeed Protection» to the UPS, as
the standard safety would be infringed.
•Warning labels should be placed on all primary power switches installed in places away from the device
to alert the electrical maintenance personnel of the presence of a UPS in the circuit. The label will bear
the following or an equivalent text:
WARNING
HIGH LEAKAGE CURRENT
EARTH CONNECTION ESSENTIAL
BEFORE CONNECTING SUPPLY

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1-5. Operation
Do not disconnect the earth conductor cable on the UPS or the building wiring terminals in any
time since this would cancel the protective earth of the UPS system and of all connected loads.
The UPS system features its own, internal current source (batteries). The UPS output sockets or
output terminal blocks may be electrically live even if the UPS system is not connected to the building
wiring outlet.
In order to fully disconnect the UPS system, first press the “OFF” button and then disconnect the
mains.
Ensure that no liquid or other foreign objects can enter into the UPS system.
The UPS can be operated by any individuals with no previous experience.
1-6. Standards
* Safety
Safety Conformance: IEC/EN 62040-1,UL1778 (5th Edition)
Safety Markings : cTUVus, CE
* EMI
Conducted Emission..............................:IEC/EN 62040-2,FCC PART15 CLASS A
Radiated Emission.................................:IEC/EN 62040-2,FCC PART15 CLASS A
*EMS
ESD.........................................................:IEC/EN 61000-4-2
Level 4
RS........................................................ ...:IEC/EN 61000-4-3
Level 3
EFT......................................................... :IEC/EN 61000-4-4
Level 4
SURGE................................................... :IEC/EN 61000-4-5
Level 4
CS........................................................... :IEC/EN 61000-4-6
Level 3
Power-frequency Magnetic field.............. :IEC/EN 61000-4-8
Level 4
Low Frequency Signals............................:IEC/EN 61000-2-2
Warning: This is a product for commercial and industrial application in the
second environment-installation restrictions or additional measures may be
needed to prevent disturbances.
Before working on this circuit
-Isolate Uninterruptible Power Supply (UPS)
-Then check for Hazardous Voltage between all terminals including the
protected earth
Risk of Voltage Backfeed

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2. Installation and Operation
There are two different types of online UPS: standard and long-run models. Please refer to the following
model table.
Model
Type
Model
Type
6000RT
Standard model
6000RT
Long-run model
10000RT
10000RT
2-1. Unpacking and Inspection
Unpack the package and check the package contents. The shipping package contains:
● One UPS
●One user manual
● One monitoring software CD
●One RS-232 cable (option)
●One USB cable
●One parallel cable and one share current cable and one OP relay board and two parallel board
(option)
● One battery cable (option)
●Two ears for each UPS、battery pack and transformer box
●Four feet for 2U
●Four feet and two long extensions and two metal plates for 4U
●Four feet and four long extensions and two short extension and four metal plate for 7U
●Four feet and two long extensions and two short extension and two metal plate for 5U
●Four feet and six long extensions and four metal plates for 4U
NOTE: Before installation, please inspect the unit. Be sure that nothing inside the package is damaged
during transportation. Do not turn on the unit and notify the carrier and dealer immediately if there is any
damage or lacking of some parts. Please keep the original package in a safe place for future use.
2-2. Rear Panel View
Diagram 1: UPS Rear Panel

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Diagram 2: 2U Battery Pack
Diagram 3: 3U Battery Pack
Diagram 4: Transformer Box Rear Panel Overlook

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Diagram 5: Transformer Box Output Terminal
<1>Share current port (only available for parallel model)
<2>Parallel port (only available for parallel model)
<3>External battery connector
<4>Intelligent slot
<5>RS-232 communication port
<6>USB communication port
<7>Emergency power off function connector (EPO connector)
<8>Input circuit breaker
<9>Output terminals
<10>Input terminals
<11>Ground
<12>Cooling Fan
<13>External maintenance bypass switch port
<14>Battery pack output circuit breaker
<15>External battery connector
<16>Transformer box output terminal (Refer to Diagram 5 for the details)
<17>Transformer box output
<18>Transformer box input
<19>Transformer box input ground
<20>Transformer box output ground
<21>Dry contact
<22>Temperature signal port
<23>Battery pack ground