Orwak 3110 User manual
Edition 4, From serial no. 106000-
Publ. no 4872223-00
OM 3110, 2012-02
O r w a k 3110
3110
OPERATING INSTRUCTIONS (IN THE ORIGINAL)
8
2
Please read the operating instructions BEFORE operating the machine.
Our warranty/product responsibility requires that:
• instructions are followed, and that no conversion or modication is carried
out.
• original spare parts, and hydraulic oils and lubricants recommended by the
machine manufacturer are used.
• at least one annual service is carried out.
The user of the machine is responsible for the safety checks, and for ensuring that
daily maintenance of the machine is carried out. The user is responsible for seeing to
it that defects are rectied, and that neither the user nor other persons are exposed
to danger.
The owner is responsible for ensuring that all laws and instructions are complied with
when using the machine.
This symbol means WARNING or DANGER – personal safety instruc-
tion!
This machine is designed for ONE-MAN OPERATION.
Only the operator is allowed in the working area of the machine. The working
areaisdenedundertheheadingTechnical data; Recommended space for
machine in operation.
Themachinemustnotbeoperatedifthesafetyfeatures(e.g.breakersand
guards)havebeendeactivated,damagedorremoved.
Lostordamagedpartsmustbereplacedwithoriginal spare parts.
Themachinemayonlybeoperatedbyapersonwhohasreceivedtraining
and has experience of the machine.
The machine has a high centre of gravity.Thepressplatemustbefully
loweredwhenthemachineismoved.Theareaimmediatelyaroundthe
machineanditsbaseshouldbecompletelylevel.
Installation,repairandservicingmustonlybeperformedbyqualied and
competentpersonnel,andinaccordancewiththeinstallationand
servicinginstructions.
The machine must notbeusedbyminors.
Neverclimbonthemachine!
When compacting plastic,themachinemustbesettoPlastic (lower press
force),see control panel.
Avoidcompactingmaterialsofdifferenthardnessinthemachineatthesame
time.(Ifthewastehasnotbeenproperlymixedanddistributedwellinthe
chamber,thiscanresultinanunevenloadonthepressplateanddamageto
the machine).
Useonlystrapsorstringrecommendedbythemachinemanufacturer.
SAFETY FEATURES
Themachineisequippedwiththefollowingsafetyeatures:abreakerswitchthatprevents
themachinefrombeingusedwhentheupperdoorisopen;mechanicaldoorinterlocks,
andguardsanddoorstoprotectagainstdangerousinterventioninthemachine.The
machineisalsoequippedwithanemergency stop. The above safety features must be
checked regularly; see section on weekly inspection and maintenance.
SAFETY
Safety................. 2
Control panel..... 3
Operating
instructions........ 4
Installation......... 5
Weekly
inspection and
maintenance..... 5
Technical
specications..... 6
Dimensional
drawing............... 6
Transport........... 6
CE..................... 7
CONTENTS
English
Errors and omissions excepted.
9
3
CONTROL PANEL
English
Paper - indicates that the
machine is set to compact
paperandcardboard.
Plastic - indicates that
the machine is set to
compact plastic. See
more under Technical
data.
Bale size - indicates the
selectedbalesize(small
–medium–large).
Thebalesizecanbe
xed.Contactyourlocal
distributorformoreinfor-
mation.
Up arrow -usedto
raise the press plate to
its normal position.
Down arrow -usedto
lower the press plate.
The press plate stops
UNDER PRESSURE
againstthebaleinits
down position (in the
caseofmanualbale
removal).
Start - starts a
compaction cycle
(in the case of ma-
nualstarting).
Emergency
stop -usedifa
compaction cycle
hastobestopped
immediately.
Bale light - this
light goes on when
thebaleisreadyto
beremovedfrom
the machine.
Service light - the
machinecancontinue
tobeoperated,but
authorisedservice
personalshouldbe
contacted
MAN - indicates that
the machine is set for
manualstarting.Tostarta
compactioncycle,thestart
buttonmustbepressed.
AUTO - indicates that
the machine is set for
automaticstarting.This
means that the machine
willautomaticallystarta
compaction cycle when the
upperdoorisclosed.
Temperature lights
Blue lights indicate that the
machine is cold. The machine can
stillbeoperated.
Red light indicates that the mach-
inehasoverheatedandCANNOT
beoperateduntilithasreturnedto
itsnormaltemperatureandthelight
hasgoneout.
Voltage light - this
light indicates that
there is power to the
machine.
RANGE OF APPLICATION
Themachineisahydraulicallyoperatedbalerintendedforcompactingbulkymaterialssuchascardboard,paperandplas-
tic.Themachinemayonlybeusedinareasthathavearoof,protectionagainstwind,andnormallighting.Themachineis
intendedforusewithinthetemperaturerange-10°Cto+40°C.Alow-temperatureoiland/orheatershouldbeusedattempera-
tureslowerthan+5°C.
Materials that are ammable or of an explosivenature,suchaspressurisedcontainersorthelike,whichcouldcause
injury,damage,reoranexplosionifexposedtopressureorsparks,must not be compacted in the machine.
3
4
2
5
6
7
13
9
10
14
15
16
16
12
8
11
1
4872303-00(VG9)
=
Paper Plastic
http://www.orwak.se/~/media/Movies/3110.ashx
10
4
English
OPERATING INSTRUCTIONS
Mounting the straps
1Openthestrapshuttersandthe
upperdooralltheway.Place
the strap rolls in the strap holder
compartment and insert the
strapsintothestrapfunnels.
2Whenthestrapendsarevisible
insidethechamber,thestraps
canbepulledforwardandout
throughtheirrespectiveslotsin
the lower door.
3Tie a knot in each strap and
secureintheslotsinthebeam
at the lower front edge of the
machine.
4Usingthestraphook,placethe
straps in the strap slots in the
bottomandalongthebackof
the machine.
Themachineisnowreadyforuse.
Compaction
5Distributethewasteevenly
insidethechamber.
6Closetheupperdoor–the
startbuttonwillglowgreen.
(If the machine is set to
“AUTO”anautomatic
compaction cycle will start
oncethedoorisclosed,and
step7willbeskipped.)
7Pressthestartbuttonfora
manualcompactioncycle.
Baling (full bale)
8Thebalelightwillash
whenthebaleisreadyand
canberemoved.
9Opentheupperdoorand
pullthestrapsoverthebale
andthroughtheslotsinthe
lower door.
10 Cutthestrapswiththeknife.
11 Place the strap ends that
are not tobetiedinsidethe
chamber.
12 Closetheupperdoor.
(If the machine is set to
“AUTO” the press plate will
lowerautomaticallyand
stop UNDER PRESSURE
againstthebaleinitsdown
position,andstep13willbe
skipped.)
13 Lowerthepressplateusing
the down arrow. The press
platewillautomatically
stop in its down position
andkeepthebaleUNDER
PRESSURE.
14 Tie the straps.
15 Raisethepressplateback
upusingtheuparrow.
16 Openthedoorsandremove
thebaleusingthebalecart.
WARNING!
Only the operator is
allowed in the working
areaofthemachine!
0
OFF
A
B10A
Min 0,6 m
Min 0,6 m
Box 58
576 22 Sävsjö
Sweden
Type Serial No
Product No Date
V
Weight
Hz kW A
** *
***
1
23
4
5
11
5
English
INSTALLATION
NOTE!Duringinspectionandmaintenance,servicingandtheremovaloftrappedwaste
etc:
1.Settomanualmode(MAN)onthecontrolpanel.
2. Disconnectthepowertothemachinebyremovingtheplugfromthewallsocket.
3. Do not work inside the machine.
WEEKLY INSPECTION AND MAINTENANCE
SAFETY CHECKS
- Check the shutter switch:itmustnotbepossibletostartthemachineiftheuppershutterisopen/opened.
- Check that the emergency stop is working.
- Check that all covers and guards are intact.
- Check that there are no oil leaks on the machine.
-Checkthattheelectricalsupplycableisintactandproperlyprotectedagainstimpact.
Ifanyfaultsarediscoveredinthefunctionslistedabove,themachinemustnotbeuseduntilithasbeen
repairedbyauthorisedservicepersonnel.
Servicin and repairs must only be carried out by qualied and competent personnel, and in accordance with the
machine manufacturer’s instructions.
Theservicelightwillcomeonwhenthemachinerequiresservicing.Contactauthorisedservicepersonnel.
When changing the oil: Contact the local authorities for guidance regarding the environmentally correct dis-
posal of waste oil. Miscibilitymustbetakenintoaccountwhenchangingand/ortoppinguptheoil.Themachine
comeslledwithmineraloilfromthefactory.
TROUBLESHOOTING:
First, check:
OVERLOAD PROTECTION
NORMAL TRIPPED
FUSE
3110 (mm)
1365
680 866
704
1990
458550
648
98
OK
2011-11-14
3115
1000002-00
380 kg
~950 mm
~1993 mm
(490 3110-00)
12
6
DIMENSIONAL DIAGRAM
TECHNICAL
SPECIFICATIONS
TRANSPORT
English
GENERAL DATA
Total weight: 340kg
Transportheight: 1,990mm
Dimensions:
Height: 1,990mm
Width: 866 mm
Depth: 680mm
Depth with open
door: 1,365mm
Recommended space for machine
in operation (working area):
Height: 1,990mm
Width: 2,066mm
Depth with open
door: 1,965mm
Loading aperture:
Height: 458 mm
Width: 704 mm
Bale size:
Height: approx.600mm
Depth: 500mm
Width: 700mm
Weight(paper): upto50kg
Weight(plastic): upto70kg
Noise level:
<62.3(±1.0)dB(A)(ISO11200&
11202)
Paint: Two-part paint and powder
coatwithphosphatisingasbase.
Colours:
Orange RAL2001
Grey RAL7032
ELECTRICAL DATA
Operating power: 230V,50Hz
Operating voltage: 24V
Electric motor: 1.1kW
Fuse rating: 10A
Protection class: IP 55
HYDRAULIC DATA:
Working pressure (paper): 115bar
Working pressure
(plastic): 90bar
Overload pressure: 140bar
Press force (paper): 4 tons
Press force (plastic): 3 tons
Surface pressure
(paper): 1.15kg/cm2
Surface pressure
(plastic): 0.9kg/cm2
Cycle time, total: 33 s.
Cylinder stroke length: 640mm
Oil volume: 6,2litres
Recommended oil:
+5°C to +60°C
ISOVG32-68,Mineraloil
Below +5°C
Aspecialoilorheatershouldbeused
atlowertemperatures.
Themachinehasahigh centre of gravity.Thepressplate must be fully lowered
whenthemachineismoved.
Manualmachine(MAN):Closetheshutter.Press‘Downarrow’onthecontrolpanel.
Automaticmachine(AUTO):Presstosettomanualmode(MAN)onthecontrolpanel.Close
theshutter.Press‘Downarrow’
Sävsjö2012-02-01
Box58
S-57622Sävsjö,
Tel:46-382-15700
Telefax:46-382-10607
3110 (mm)
1365
680 866
704
1990
458550
648
98
ABORWAK
Arne Isaksson
4903110-00 – 4903110-99
4903110-S001 – 4903110-S999
13
7
English
towhichthisdeclarationrelatesisinconformitywiththefollowingstandardsorothernormative
documentsinaccordancewiththeprovisionsofDirectives
declareunderoursoleresponsibilitythattheproductmodel
(serialnumberspeciedontherstpage)
ProductManagerandcompileroftechnicaldocumentation
EC DECLARATION OF CONFORMITY
2006/42/EEC(MachineryDirective)
2004/108/EEC(EMCDirective)
2006/95/EC(LowVoltageDirective)
2009/125/ECErPDirective(Energy-relatedProducts)
ThemachinefullstherequirementsofPL=
candcategory1accordingtoENISO13849-1:2008
EN60204-1 (SafetyofMachinery–ElectricalEquipmentofMachines)
EN61000-6-1 (EMCImmunityforresidential,commercialandlight-industrialenvironments)
EN61000-6-2 (EMCImmunityforindustrialenvironments)
EN61000-6-3 (EMCEmissionstandardforresidential,commercialandlight-industrial
environments)
EN61000-6-4 (EMCEmissionstandardforindustrialenvironments)
ENISO13849-1 (SafetyofMachinery–Safety-relatedpartsofcontrolsystems)
We
Sweden
Tel:46-382-15700
Fax:46-382-10607
Orwak is a world leader in compaction and baling solu -
tions for solid waste material at source. We develop,
manufacture and market a comprehensive range of
waste compactors, baling systems and “Brickman” bri -
quette presses for recyclable materials that make waste
management more profitable. This is where Orwak’s
unequalled technology, expertise and service support
make all the di erence. When you partner with Orwak,
you also gain access to the vast experience we have
built up since 1971.
Orwak is wholly owned by the Norwegian company
Tomra, a leading global player in providing integrated
solutions for recovering and recycling used packaging.
Leader in compaction
and baling solutions
AB Orwak
Box 58, SE-576 22 Sävsjö, Sweden
Tel: +46 382-157 00, Fax: +46 382-1007 6
E-mail: info@orwak.se
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