Oshkosh Corporation JLG E600 Use and care manual

ANSI
®
Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
E600
E600J
E600JP
M600
M600J
M600JP
3121217
September 1, 2010
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FOREWORD
3121217 – JLG Lift – a
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.
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FOREWORD
b– JLG Lift – 3121217
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE A RED BACKGROUND.
INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT
AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS
DECAL WILL HAVE AN ORANGE BACKGROUND.
INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY
ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A
YELLOW BACKGROUND.
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death
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FOREWORD
3121217 – JLG Lift – c
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-
TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-
RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
PRODUCT.
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE
UPDATED AND ACCURATE.
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR
WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-
ERTY OR THE JLG PRODUCT.
Contact:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
or Your Local JLG Office
(See addresses on inside of manual cover)
In USA:
Toll Free: 877-JLG-SAFE (877-554-7233)
Outside USA:
Phone: [phone]
Fax: [phone]
E-mail: Prod[email protected]
For:
• Accident Reporting
• Product Safety
Publications
• Current Owner Updates
• Questions Regarding
Product Safety
• Standards and Regulations
Compliance Information
• Questions Regarding
Special Product Applica-
tions
• Questions Regarding
Product Modifications
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FOREWORD
d– JLG Lift – 3121217
REVISION LOG
Original Issue - June 7, 2005
Revised - July 21, 2006
Revised - December 7, 2009
Revised - March 2, 2010
Revised - September 1, 2010
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TABLE OF CONTENTS
3121217 – JLG Lift – i
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
SECTION - 1 - SAFETY PRECAUTIONS
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Operator Training and Knowledge . . . . . . . . . . . 1-1
Workplace Inspection. . . . . . . . . . . . . . . . . . . . . 1-2
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Crushing and Collision Hazards. . . . . . . . . . . . . 1-7
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-8
1.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9
SECTION - 2 - USER RESPONSIBILITIES, MACHINE
PREPARATION, AND INSPECTION
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1
2.2 PREPARATION, INSPECTION, AND
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . 2-4
Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
SECTION - 3 - MACHINE CONTROLS AND INDICATORS
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1
Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-1
Platform Control Station . . . . . . . . . . . . . . . . . . . 3-6
Platform Control Indicator Panel . . . . . . . . . . . . . 3-9
SECTION - 4 - MACHINE OPERATION
4.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 OPERATING CHARACTERISTICS AND
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 MOTOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-2
Power/Emergency Stop . . . . . . . . . . . . . . . . . . . 4-2
Platform/Ground Select Switch. . . . . . . . . . . . . . 4-2
4.4 TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . 4-5
Traveling Forward and Reverse . . . . . . . . . . . . . 4-5
4.5 STEERING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.6 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Platform Level Adjustment . . . . . . . . . . . . . . . . . 4-7
Platform Rotation. . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.7 BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Swinging the Boom . . . . . . . . . . . . . . . . . . . . . . . 4-8
Raising and Lowering the Upper Boom . . . . . . . 4-8
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TABLE OF CONTENTS
ii – JLG Lift – 3121217
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
4.8 GENERATOR (OPTIONAL) . . . . . . . . . . . . . . . . . . . 4-8
Automatic Operating Mode . . . . . . . . . . . . . . . . 4-8
Battery Only Operating Mode . . . . . . . . . . . . . . 4-8
Manual (Charge) Operating Mode. . . . . . . . . . . 4-8
4.9 FUNCTION SPEED CONTROL . . . . . . . . . . . . . . . . 4-9
4.10 OSCILLATING AXLE LOCKOUT TEST
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.11 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . . 4-9
4.12 LIFTING AND TIE DOWN. . . . . . . . . . . . . . . . . . . . 4-10
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4.13 TOWING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . 4-12
4.14 DRIVE HUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Disengaging for Towing. . . . . . . . . . . . . . . . . . 4-13
Engaging after Towing is Complete . . . . . . . . 4-15
SECTION - 5 - EMERGENCY PROCEDURES
5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 INCIDENT NOTIFICATION. . . . . . . . . . . . . . . . . . . . 5-1
5.3 EMERGENCY OPERATION. . . . . . . . . . . . . . . . . . . 5-1
Operator Unable to Control Machine . . . . . . . . 5-1
Platform or Boom Caught Overhead. . . . . . . . . 5-2
5.4 EMERGENCY TOWING PROCEDURES . . . . . . . . .5-2
5.5 MANUAL DESCENT SYSTEM . . . . . . . . . . . . . . . . .5-2
SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR
MAINTENANCE
6.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2 OPERATING SPECIFICATIONS. . . . . . . . . . . . . . . .6-1
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Major Component Weights. . . . . . . . . . . . . . . . . 6-4
Serial Number Location . . . . . . . . . . . . . . . . . . . 6-4
6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . . .6-6
6.4 OSCILLATING AXLE LOCKOUT TEST
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
6.5 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Wheel Replacement . . . . . . . . . . . . . . . . . . . . . 6-10
Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.6 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . .6-11
SECTION - 7 - INSPECTION AND REPAIR LOG
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TABLE OF CONTENTS
3121217 – JLG Lift – iii
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
LIST OF FIGURES
2-1. Basic Nomenclature - Sheet 1 of 3 . . . . . . . . . . . . .2-6
2-2. Basic Nomenclature - Sheet 2 of 3 . . . . . . . . . . . . .2-7
2-3. Basic Nomenclature - Sheet 3 of 3 . . . . . . . . . . . . .2-8
2-4. Daily Walk-Around Inspection - Sheet 1 of 4 . . . . . .2-9
2-5. Daily Walk-Around Inspection - Sheet 2 of 4 . . . . .2-10
2-6. Daily Walk-Around Inspection - Sheet 3 of 4 . . . . .2-11
2-7. Daily Walk-Around Inspection - Sheet 4 of 4 . . . . .2-12
3-1. Ground Control Station . . . . . . . . . . . . . . . . . . . . . .3-2
3-1. Ground Control Station w/ Function Enable . . . . . .3-3
3-1. Platform Control Station. . . . . . . . . . . . . . . . . . . . . .3-8
3-2. Platform Control Indicator Panel . . . . . . . . . . . . . .3-10
4-1. Position of Least Forward Stability . . . . . . . . . . . . .4-3
4-2. Position of Least Backward Stability . . . . . . . . . . . .4-4
4-3. Grade and Side Slopes . . . . . . . . . . . . . . . . . . . . . .4-6
4-4. Lifting and Tie Down Chart . . . . . . . . . . . . . . . . . .4-11
4-5. Decal Installation - Sheet 1 of 4 . . . . . . . . . . . . . . .4-16
4-6. Decal Installation - Sheet 2 of 4 . . . . . . . . . . . . . . .4-17
4-7. Decal Installation - Sheet 3 of 4 . . . . . . . . . . . . . . .4-18
4-8. Decal Installation - Sheet 4 of 4 . . . . . . . . . . . . . . .4-19
5-1. Manual Descent Decal . . . . . . . . . . . . . . . . . . . . . . .5-5
6-1. Serial Number Location . . . . . . . . . . . . . . . . . . . . . .6-4
6-2. Operator Maintenance and Lubrication Diagram . .6-5
LIST OF TABLES
1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-5
1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10
2-1 Inspection and Maintenance Table. . . . . . . . . . . . . 2-3
6-1 Operating Specifications. . . . . . . . . . . . . . . . . . . . . 6-1
6-2 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-3 Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-4 Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-5 Mobil DTE 11M Specs . . . . . . . . . . . . . . . . . . . . . . 6-3
6-6 Component Weights . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-7 Lubrication Specifications. . . . . . . . . . . . . . . . . . . . 6-6
6-8 Wheel Torque Chart . . . . . . . . . . . . . . . . . . . . . . . 6-11
7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1
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TABLE OF CONTENTS
iv – JLG Lift – 3121217
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
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