Oshkosh JLG X15JP User manual

Operator,SafetyandMaintenan‐
ceManual
OriginalInstructions‐Keepthismanualwiththemachineatalltimes
BoomLiftModels
X15JPX13JP
MUX1513021801
2018, revision01 English

MUX1513021801
1BoomLiftModelsX15JPX13JP
Tableofcontents
1. Preface......................................................................................................Pag.8
1.1. Attention‐danger...................................................................................Pag.8
1.2. Warning ....................................................................................................Pag.8
1.3. Note...........................................................................................................Pag.8
2. Howtousethemanual.........................................................................Pag.9
3. Normativereference............................................................................Pag.11
4. Warranty................................................................................................Pag.12
5. Liability..................................................................................................Pag.13
6. ECDeclarationConformity................................................................Pag.14
7. Technicalinformations........................................................................Pag.16
7.1. Descriptionofthemachine..................................................................Pag.16
7.2. Machineidentificationplate ...............................................................Pag.17
7.3. Overalldimensionsofthemachine....................................................Pag.18
7.4. Technicaldata ........................................................................................Pag.20
7.4.1. Technicaldatapetrolengine................................................................Pag.23
7.4.2. TechnicaldataDieselengine ...............................................................Pag.23
7.4.3. Hydraulicsystemtechnicalspecifications.........................................Pag.24
7.4.4. Electricalsystemtechnicalspecificationsthermalengine...............Pag.24
7.4.5. Electricalsystemtechnicalspecificationslithium ............................Pag.24
7.5. Terminology...........................................................................................Pag.26
7.6. Generalsafetystandards......................................................................Pag.30
7.7. Clothingandprotectiveequipment ...................................................Pag.31
7.8. Safetyvalvesandelectricalsystemsafetycomponents...................Pag.31
7.9. Fireprevention ......................................................................................Pag.32
7.10. Preventingdamagecausedbywashingthemachine......................Pag.32
7.10.1. Cleaningthemachine ...........................................................................Pag.32
7.10.2. Washingtheoutsideofthemachine ..................................................Pag.33
7.10.3. Cleaningtheelectricalsystem .............................................................Pag.33
7.10.4. Aftercleaning.........................................................................................Pag.33
7.11. Preventingdamagethatmaybecausedbythemachineduringwork.....
Pag.34
7.12. Safetywarnings .....................................................................................Pag.35

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7.12.1. Generalities ............................................................................................Pag.35
7.12.2. NoiseandVibration..............................................................................Pag.35
7.12.3. Decalsonthemachine..........................................................................Pag.36
8. Safetydevice.........................................................................................Pag.45
8.1. Batterycut‐outswitch...........................................................................Pag.46
8.2. Distributorpressurereliefvalves .......................................................Pag.46
8.3. Cylinderstopvalves .............................................................................Pag.47
8.4. Alignmentphotocellsoftheaerialpart .............................................Pag.48
8.5. Stabilizerpositionmicroswitches ......................................................Pag.48
8.6. JIBpositionmicroswitch .....................................................................Pag.49
8.7. Basketloadsensor.................................................................................Pag.50
8.8. Controlprotection.................................................................................Pag.52
8.9. Spiritandelectroniclevel.....................................................................Pag.53
8.10. Pinlockingboltsandnuts....................................................................Pag.54
8.11. Safetydeviceelectroniccontrolboard ...............................................Pag.55
8.12. Boomspositionsensors ........................................................................Pag.55
8.13. Externaltemperaturesensor(optional) .............................................Pag.56
9. Instrumentsandcontrols....................................................................Pag.57
9.1. Remotecontrol.......................................................................................Pag.57
9.1.1. Display....................................................................................................Pag.58
9.1.2. Joystick....................................................................................................Pag.62
9.1.3. Pushbuttons ..........................................................................................Pag.64
9.2. Footswitch(optional)...........................................................................Pag.67
9.3. Controlposition.....................................................................................Pag.68
9.3.1. Controlpositioninthebasket .............................................................Pag.68
9.3.2. Controlpositionattheground............................................................Pag.68
9.3.3. Emergencycontrolposition.................................................................Pag.69
9.3.4. Maintenancecontrolposition..............................................................Pag.70
9.4. RemoteControlMOVE(optional)......................................................Pag.72
9.5. SkyGuardTMsystem(optional)...........................................................Pag.72
10. Emergencydevice................................................................................Pag.74
10.1. Emergencystopbutton ........................................................................Pag.74
10.2. Handpump............................................................................................Pag.75
10.3. Solenoidvalvesforemergencydescent .............................................Pag.76
10.4. Safetydevicebypasskey......................................................................Pag.76
10.5. Emergencypositioncontrols ...............................................................Pag.77
10.5.1. Selectionpanel,emergencystopandstarting...................................Pag.77

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10.5.2. Aerialparthydraulicdistributor ........................................................Pag.79
10.5.3. Trackedundercarriagehydraulicdistributor ...................................Pag.82
11. Usingthemachine................................................................................Pag.85
11.1. Safetystandardstoadoptbeforeusingtheplatform.......................Pag.85
11.1.1. Riskofelectrocution .............................................................................Pag.85
11.1.2. Dangerduetoatmosphericconditions..............................................Pag.85
11.1.3. Dangerduetotheworkarea...............................................................Pag.87
11.2. Proceduresforcorrectuse....................................................................Pag.87
11.2.1. Summarytableofoperatorsafetystandards ....................................Pag.88
11.3. Workingarea..........................................................................................Pag.90
11.4. Useoftheelevatingworkplatform(MEWP)....................................Pag.93
11.4.1. Preliminarychecksbeforestartingwork...........................................Pag.94
11.4.2. StartingthePetrol/Dieselengine.........................................................Pag.94
11.4.3. Startingtheelectricmotor....................................................................Pag.96
11.4.4. Stoppingtheengine/motor ..................................................................Pag.97
11.4.5. StoppingthemotorLithiumversion..................................................Pag.98
11.4.6. Travel ......................................................................................................Pag.99
11.4.7. JIBboommovementfortravel ..........................................................Pag.101
11.4.8. Parkingthemachineonaslopeoronunevenground..................Pag.104
11.4.9. Stabilisingandlevellingthemachine...............................................Pag.104
11.4.10. Automaticloweringandraisingofthestabilisers .........................Pag.109
11.4.11. Trackextension....................................................................................Pag.111
11.4.12. Movingthebasket...............................................................................Pag.112
11.4.13. Manuallylevellingofthebasket.......................................................Pag.115
11.5. Aerialpartemergencymanoeuvres .................................................Pag.118
11.5.1. Activationofemergencydescentfromthebasket .........................Pag.118
11.5.2. Operatingthemachinefromtheemergencycontrolpositiononthe
groundiftheoperatoristakenill .....................................................Pag.120
11.5.3. Emergencydescentinthecasewherethestabilisersareaccidentally
retracted................................................................................................Pag.123
11.5.4. Emergencydescentcontrolledfromthegroundusingthehandpumpin
theeventoffaultsonallenergysupplysystems............................Pag.126
11.5.5. Emergencyoperationoftheundercarriageintheeventofmovementsof
theaerialpart .......................................................................................Pag.130
11.5.5.1. Machinerealignment..........................................................................Pag.130
11.5.5.2. Movingtheundercarriagewiththemachinenotaligned.............Pag.131
11.5.6. Emergencyoperationsonthecarriage:movingtheplatformstabilisers
usingthehandpumptoallowthemachinetobetransported ....Pag.134
11.6. Electricalconnectionofremotecontrol............................................Pag.137

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11.7. Rechargingthebattery .......................................................................Pag.138
11.7.1. BatterychargingPetrol/Dieselengine..............................................Pag.138
11.7.2. ChargingLithiumbatteries................................................................Pag.139
11.7.3. ChargingLithiumbatteries................................................................Pag.141
11.8. Mainintendedusesoftheplatform .................................................Pag.145
11.8.1. Systems .................................................................................................Pag.145
11.8.2. Closedenvironments..........................................................................Pag.145
11.8.3. Pruning .................................................................................................Pag.145
11.8.4. Repairandmaintenanceofroofingandgutters.............................Pag.145
11.8.5. Painting,sand‐blastingandplastering ............................................Pag.146
11.8.6. Useinmarineenvironments .............................................................Pag.146
12. Maintenance........................................................................................Pag.147
12.1. Safetyinstructionsforgreasingandlubrication.............................Pag.147
12.1.1. Tableofrecommendedlbrificants ....................................................Pag.147
12.1.2. Greasingpoints....................................................................................Pag.150
12.1.3. Greasingthetelescopicboom............................................................Pag.150
12.2. Safetyinstructionsformaintenanceoperations .............................Pag.151
12.3. Maintenancecontrolpositionwithremotecontrolfromtheground Pag.
152
12.4. Periodicalmaintenanceintervals......................................................Pag.155
12.5. Electricmotormaintenance ...............................................................Pag.158
12.6. Inspectionandmaintenanceintervals .............................................Pag.160
12.6.1. A‐Dailyinspectionsbeforestarting.................................................Pag.160
12.6.2. B‐Periodicalinspections ....................................................................Pag.160
12.6.3. C‐Annualinspections ........................................................................Pag.161
12.6.4. D‐Structuralinspection .....................................................................Pag.162
12.6.5. E‐Maintenance ....................................................................................Pag.162
12.7. Generalperiodicalchecks ..................................................................Pag.163
12.8. Maintenanceonrubbertracks...........................................................Pag.164
12.8.1. Rubbertrackstensioncheck ..............................................................Pag.164
12.8.2. Tensioningrubbertrack .....................................................................Pag.165
12.8.3. Removingrubbertrack.......................................................................Pag.165
12.8.4. Installingrubbertrack ........................................................................Pag.167
12.9. Checkingtightnessofnutsandbolts ...............................................Pag.167
12.10. Hydraulicoillevelcheck....................................................................Pag.172
12.11. Checkingforleaksinthehydraulicsystem ....................................Pag.172
12.12. Checkingtheconditionofthefiltercartridge.................................Pag.172
12.13. Checkingthatalltheplatesarepresentonthemachineandintact ...Pag.
173

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12.14. Checkingtheoperatingpressuresinthehydraulicsystem..........Pag.174
12.15. Checkingwearontheextensionarminternalslidingring...........Pag.175
12.16. Checkingwearofthetelescopicarmslideblocks..........................Pag.176
12.17. BatteryPetrol/Dieselengine:maintenance‐replacement‐disposal .Pag.
176
12.18. Batterypackmaintenanceoperatingspecifications .......................Pag.178
12.18.1. Handlingindangerousconditions...................................................Pag.179
12.18.1.1.Personalprotectiveequipment ........................................................Pag.179
12.18.1.2.Procedureforhandlinghotcells......................................................Pag.179
12.18.1.3.Procedureforhandlingventedcells ...............................................Pag.180
12.18.1.4.Procedureforexplodedcells............................................................Pag.182
12.18.1.5.Lithiumbatteryfire............................................................................Pag.183
12.19. Servicingtheenginethermicversion ...............................................Pag.185
12.20. Start‐upofthemachineaftermaintenance .....................................Pag.185
13. Safetystandardsfortransport..........................................................Pag.186
13.1. Removingthebasket...........................................................................Pag.186
13.2. Loadingandunloadingthemachineontransportvehiclesusingramps
Pag.188
13.3. Liftingthemachine .............................................................................Pag.190
13.3.1. Liftingthemachineusingaforklift ..................................................Pag.190
13.3.2. Liftingthemachineusingropesorchains.......................................Pag.192
13.4. Transportingthemachine..................................................................Pag.193
14. Servicemenuontheremotecontrol................................................Pag.195
14.1. Inputmenu...........................................................................................Pag.195
14.2. Languagemenù ...................................................................................Pag.195
14.3. Errorsmenu .........................................................................................Pag.195
14.4. Workinghoursmenu..........................................................................Pag.196
14.5. Joystickmenu.......................................................................................Pag.196
15. Hydraulicsystem...............................................................................Pag.197
16. Wiringdiagram..................................................................................Pag.200
17. Registerofinspectionsandrepairs..................................................Pag.202

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7
MUX1513021801
BoomLiftModels X15JPX13JP
JLGIndustries,Inc.
13224FountainheadPlaza
Hagerstown,MD21742
orYourLocalJLGOffice
ʺWorldwidelocations(p. 205)ʺ
InUSA:
TollFree:877‐JLG‐SAFE(877‐554‐7233)
OutsideUSA:
Phone.:240‐420‐2661
Fax:301‐745‐3713
E‐mail:[email protected]
For:
• AccidentReporting
•ProductSafetyPublications
• CurrentOwnerUpdates
• QuestionsRegardingProductSafety
•StandardsandRegulationsComplianceInformation
• QuestionsRegardingSpecialProductApplications
• QuestionsRegardingProductModifications

8BoomLiftModels X15JPX13JP
PREFACE MUX1513021801
1. PREFACE
Theaimofthismanualistoprovidetheuserwiththenecessaryinstructionsand
essentialoperatingprocedurestoensurecorrectandsafeuseofthemachinefor
itsintendedpurposes,aswellastopreventseriousinjurytotheoperatorand
otherpersons.
Thismanualdescribesthewarningsignsusedtodrawthereaderʹsattentionto
severalparticularlyimportantwarnings.Thesafetywarningsaredividedinto
threemaintypes,whichareidentifiedanddescribedbelow.
1.1. ATTENTION‐DANGER
1.2. WARNING
1.3. NOTE
Originallanguagesofthemanufacturer:ItalianandEnglish.Allotherlanguages
arecopiesoftheoriginalinstructions.
Thissymbolindicatesthatthesituationdescribed,ifnotprevented,
canleadtoseriousinjuryordeathofthepersonsinvolved(operator,
groundstaff,staffpresentinproximitytothemachine,maintenance
techniciansetc.).
Thissymbolindicatesthatthesituationdescribedrepresentsapotentialrisk
forthestructureofthemachine.Dangeroussituationsmaybedeterminedby
thiscondition(includinginjuryordeath)forthepersonsinvolved.
Thissymbolindicatestipsoradditionalnotesusefulfortheoperatororforthose
whomustperformmaintenance/repaironthemachine.

HOWTOUSETHEMANUAL
9
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BoomLiftModels X15JPX13JP
2. HOWTOUSETHEMANUAL
Itismandatorytokeeptoalltheinstructionsgiveninthismanual.Thisma‐
nualmustbecarefullyreadandunderstoodbeforeoperatingthemachine.
Asthismanualisanessentialworktool,itmustbekeptwiththemachineatall
times,inthespecialcompartment,soastobeavailableforclarificationwhenever
required.
Asthemanufacturercannotcontroltheconditionsofthemachineandtheopera‐
tionsthisisusedfor,theuserisresponsibleforensuringcompliancewiththesa‐
fetyproceduresdescribedinthismanual.
Everymachinesuppliedisthoroughlyadjustedandtestedbeforebeingdelive‐
red.Theoperatordoesnotneedtoperformanyadjustmentsbeforeusingthema‐
chine.Everyalterationand/ormodificationofthefeaturesoftheoriginalmachine
designwithoutpreviouswrittenauthorizationfromtheconstructorareprohibi‐
tedandtheresponsibilityfortheseactionsfallsontheoperator.
Fig.1Positionofmanualonmachine

10 BoomLiftModels X15JPX13JP
HOWTOUSETHEMANUAL MUX1513021801
Theemployermustmakesurethattheoperatorhastherequisitesnecessaryto
operatethemachinecorrectlyandthatsuchoperatorhascarefullyexamined
andunderstoodtheinformationgiveninthisuserandoperationmanual,re‐
ceivingsuitabletrainingregardinguseofthemachineinstandardandemer‐
gencyconditions.
Theemployermustalsotrainoperatorsregardinganynationalstandardsthat
areinadditiontotheinstructionscontainedinthisdocument.
Ifthemanualisdamagedorlost,acopymustberequesteddirectlyfromthema‐
nufacturer.
Allofthephotosanddrawingsinthismanualhavebeenaddedtosimplifycom‐
prehensionbythereader.Yourmachinemaydifferfromthephotosanddrawings
provided.

NORMATIVEREFERENCE
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3. NORMATIVEREFERENCE
Themachinehasbeendesigned,builtandinspectedaccordingtothatprescribed
intheEN280harmonisedstandard,whichsuppliesthepresumptionofconformi‐
tywiththeEssentialSafetyRequisitesofthe2006/42/CEMachineryDirective
evenifatypeCVoluntaryTechnicalStandard.
AccordingtothatstatedinEN280,theplatformisclassifiedinGROUPB,asthe
verticalprojectionofthecentreofgravityoftheloadcanbeoutsideofthetilting
linesandinTYPE1astraversingisonlyallowedwiththeplatformatrest.
Thestabilitytestsofthemachinehavebeenmadeinaccordancewithwhatde‐
scribedintheEN280andhavebeensuccessful.
Inadditionwhatprescribedinthismanualitisnecessarytoapplythetechnical
requirementsofthefollowingnational/internationalsafetystandards:
•UNIISO18893
•ISO16368
•ISO18878
Withtheexceptionofstricterlocalornationalregulationsintheworkingareaof
theMEWP.

12 BoomLiftModels X15JPX13JP
WARRANTY MUX1513021801
4. WARRANTY
Onpurchasingamachine,awarrantyandinspectioncertificateisissuedthatcle‐
arlyindicatesthewarrantytermsandwhereanyinterventionsonthemachine
mustbereported.

LIABILITY
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5. LIABILITY
TheConstructorisexoneratedfromanyliabilityandobligationforanyinjury/da‐
magecausedtopersons/objectsduetoanyofthereasonslistedbelow:
•FailuretocomplywiththeinstructionsindicatedinthisUSEANDMAINTE‐
NANCEMANUALregardingrunning,useandmaintenanceofthemachine;
•Violentorsuddenactionsorincorrectmanoeuvreswhenusingorservicing
themachine;
• Modificationsmadetothestructureormachinecomponentswithoutpre‐
viousauthorisationfromtheConstructorand/orwithouttheuseofsuitableequi‐
pment;
•Strangeeventswithrespecttonormalandcorrectuseofthemachine,descri‐
bedinthisUSEANDMAINTENANCEMANUAL;
•Useofnon‐originalsparepartsnotauthorisedbythemanufacturer;

14 BoomLiftModels X15JPX13JP
ECDECLARATIONCONFORMITY MUX1513021801
6. ECDECLARATIONCONFORMITY
Fig.2ECDeclarationConformity
EC DECLARATION OF
CONFORMITY
Manufacturer: JLG Industries Inc.
Address: 1 JLG Drive
McConnellsburg
PA 17233
USA
Technical File: JLG Industries Inc.
JLG Technology & Development Centre
Bruntingthorpe Aerodrome & Proving Ground
Lutterworth, Leicestershire
LE17 5QS
United Kingdom.
Contact: Barrie Lindsay Position: Director of
Engineering-Europe
Machine Type: Mobile Elevating Work Platform
Model Type:
Serial Number:
Notied Body: ECO Certicazioni S.p.A
EC-Number: 0714
Address: Via Mengollna
33 - 48108
Faenza
Italy
Certicate Number:
Reference Standards: EN ISO 12100:2010
EN 280:2013
JLG Industries Inc. hereby declares that the above mentioned machine
conforms with the requirements of:
2004/108/EC EMC Directive
2006/42/EC Machinery Directive
Signed: Date:
Name: Barrie Lindsay Position: Director of Engineering-Europe
Place: Bruntingthorpe, UK
Remark:
This declaration conforms withthe requirements of annex II-A of the council directive
2006/42/EC
Any modication to the above described machine violates the validity of this declaration.
Machine manufactured for JLG Industries Inc. by HINOWA S.p.a via Fontana 37054 NOGARA
VR Italy

ECDECLARATIONCONFORMITY
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Fig.3ECDeclarationConformity
EC DECLARATION OF
CONFORMITY
Manufacturer: JLG Industries Inc.
Address: 1 JLG Drive
McConnellsburg
PA 17233
USA
Machine Type: Mobile Elevating Work Platform
Model Type:
Serial Number:
Document Control: HINOWA S.p.A
Via Fontana - 37054
Nogara
Italy
Technical File: JLG Industries Inc.
JLG Technology &
Development Centre
Bruntingthorpe
Aerodrome & Proving
Ground
Lutterworth,
Leicestershire
LE17 5QS
United Kingdom.
Measured
Lwa dB(A)
Guaranteed
Lwa dB(A)
Engine Power: kW
Lwa = (Sound Power Level)
Applicable Procedure: EN ISO 3744:1995
Applicable Directive: 2000/14/EC Annex V Internal Control of Production.
We hereby declare that the above mentioned machine
conforms with the requirements of the "Noise Emission in
the Environment by Equipment for Use Outdoors" Directive
2000/14/EC as amended by 2005/88/EC
Signed: Date:
Name: Barrie Lindsay Position: Director of Engineering-Europe
Place: Bruntingthorpe, UK
Remark:
Any modication to the above described machine violates the validity of this declaration.
Machine manufactured for JLG Industries Inc. by HINOWA S.p.a via Fontana 37054 NOGARA
VR Italy

16 BoomLiftModels X15JPX13JP
TECHNICALINFORMATIONS MUX1513021801
7. TECHNICALINFORMATIONS
7.1. DESCRIPTIONOFTHEMACHINE
Themachineisaself‐propelledhydraulicliftingdevice,equippedwitharotating
workbasketpositionedatthetopofanextensiblearticulatedstructure,which
alsorotates.Theliftingdeviceisdestinedforthepositioningofpersonsandtheir
equipmentandmaterialsinhighpositionswithrespecttogroundlevel.
RefertorelevantparagraphinrespectofthecontrolstationsʺControlposition
(p. 68)ʺ

TECHNICALINFORMATIONS
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7.2. MACHINEIDENTIFICATIONPLATE
Themanufacturerplateisplacedontheprotectionoftheaerialparthydraulicdi‐
stributororonthemachineframenearoftheliftingforksfasteners.
Fig.4ExampleCEplate
xsm1;Manufactured by
HINOWA S.p.A.
Via Fontana
37054 NOGARA (VR)
ITALY
Model
Date of manufacture
G.V.W. (Dry)
Serial number
MAXIMUM ALLOWABLE OPERATING INCLINATION
=+
2x80
MAX
07253100
1°
kg
JLG Industries. Inc - McConnellsburg. PA - USA
kgM/S kg kg
12.5 230 70 N 400

18 BoomLiftModels X15JPX13JP
TECHNICALINFORMATIONS MUX1513021801
7.3. OVERALLDIMENSIONSOFTHEMACHINE
15metersMachinemodel
Maximumlengthintravelconfigurationwithbasketin‐
stalled
4020mm
Trackwidthclosed/open 748/1100mm
Maximumheightintravelconfigurationwithfootplates
removed
1990mm
Maximumattachmentangle 20°/36%
Maximumstabilisationangle 15°
Maxstabiliserbaseside(disccentre) 2800x2800mm
Fig.5Standardversionwith2personbasket