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OTT-JAKOB Power-Check 2 User manual

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PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM
POWER-CHECK-2_PE_2015-09 // ENGLISH
OTT-JAKOB Spanntechnik GmbH // Industriestra e 3–7 // D-87663 Lengenwang
+49 83 64 / 98 21 -0 // +49 83 64 / 98 21 -10 // [email protected]e // www.ott-jakob.de
PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM POWER-CHECK 2
TABLE OF CONTENTS
1 SAFETY NOTES..........................................................................................................................5
1.1 INTENDED USE.........................................................................................................................5
2 PRODUCT DESCRIPTION..........................................................................................................6
2.1 FUNCTION.................................................................................................................................6
2.2 DIMENSIONS.............................................................................................................................7
2.3 FEATURES.................................................................................................................................8
2.3.1 Force me suring.......................................................................................................................9
2.4 TECHNICAL DATA...................................................................................................................10
2.5 ORDER NUMBERS..................................................................................................................10
2.5.1 Me surement system without tr nsmitter function..............................................................10
2.5.2 Me surement system wireless with tr nsmitter function....................................................11
2.5.3 Ad pter for HSK / m nu l oper tion......................................................................................11
2.5.4 Ad pter for HSK / m nu l oper tion / only for b sic unit 200 kN.........................................11
2.5.5 Ad pter for KM / m nu l oper tion........................................................................................12
2.5.6 Ad pter for KM4X / m nu l oper tion....................................................................................12
2.5.7 Ad pter for PSC / m nu l oper tion......................................................................................12
2.5.8 Ad pter for steep t per / m nu l oper tion..........................................................................12
2.5.9 Ad pter for hollow sh ft with gripper groove for utom tic tool ch nge............................13
2.5.10 Ad pter for KM with gripper groove for utom tic tool ch nge...........................................13
2.5.11 Ad pter for steep t per with gripper groove for utom tic tool ch nge..............................13
3 ASSEMBLY OF ADAPTER........................................................................................................14
3.1 PREPARATION.........................................................................................................................14
3.2 ASSEMBLY...............................................................................................................................14
4 START-UP................................................................................................................................16
4.1 ADJUSTMENT-OF THE ADJUSTABLE RANGE......................................................................17
4.2 CHARGE BATTERY...................................................................................................................18
5 OPERATION.............................................................................................................................19
5.1 MANUAL OPERATION.............................................................................................................19
5.2 AUTOMATIC OPERATION........................................................................................................20
5.3 CONTINUOUS MEASURING MODE........................................................................................21
5.4 MEASURED VALUES...............................................................................................................22
5.4.1 Displ y me sured v lues........................................................................................................22
5.4.2 Me sured v lue memory........................................................................................................23
5.5 MEASURING RANGE...............................................................................................................23
5.6 BATTERY STATE OF CHARGE.................................................................................................23
POWER-CHECK-2_PE_2015-09
Subject to modific tion due to technic l dv nce! // 2
PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM POWER-CHECK 2
6 SYSTEM SETTINGS..................................................................................................................24
7 MAINTENANCE.......................................................................................................................26
7.1 SPARE PART............................................................................................................................26
7.2 DEACTIVATION IN THE EVENT OF FAILURES.......................................................................26
7.3 MAINTENANCE.......................................................................................................................26
7.4 DEACTIVATION........................................................................................................................26
8 PC SOFTWARE.........................................................................................................................27
8.1 PRODUCT DESCRIPTION........................................................................................................27
8.2 INSTALLATION........................................................................................................................27
8.3 OPERATION.............................................................................................................................28
8.3.1 St rt-up....................................................................................................................................28
8.3.2 Displ y nd oper tion..............................................................................................................28
PC-Software: V 1.2 or V 1.2 5kN
Case contents:
Pull-force measurement system (Base unit)
tool
PC software with driver CD
USB connection cable
Product Information Pull-force measurement system Power-Check 2
Quick guide
POWER-CHECK-2_PE_2015-09
Subject to modific tion due to technic l dv nce! // 3
symbol explanation:
keep attention -
dangerous!
keep attention -
malfunction!
PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM POWER-CHECK 2
Approvals
We hereby declare that the device, both in its basic design and construction and in the version marked by us, conforms to the
relevant requirements of the R&TTE directive 1995/5/EG (Europe) and of the
ARIB-STD-T66 directive (Japan)
Norms applied:
DIN EN 61000-6-2
DIN EN 61000-6-4
ETSI EN 301 489-3
ETSI EN 300 440-2
DIN EN 60950-1
ARIB-STD-T66
WEEE Notice
The Directive on Waste Electrical and Electronic Equipment (WEEE), which entered into force as European law on 13th February
2003, resulted in a major change in the treatment of electrical equipment at end-of-life.
To dispose the device, please return to OTT-JAKOB Spanntechnik GmbH. The OTT-JAKOB company will dispose of the device
professionally with regard to all laws and conditions (ElektroG § 10.2). The user is NOT allowed to dispose of the POWER-CHECK 2
himself or to put it into normal dustbins or collection points.
WEEE-Reg.-Nr. DE 93666638
RoHS Compliance
This product is in compliance with Directive 2011/65/EU of the European Parliament and of the Council of 08. June 2011, on the
restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS) and its amendments.
Li-Ion
5V DC 500mA
Made in Germany
204-360001
POWER-CHECK-2_PE_2015-09
Subject to modific tion due to technic l dv nce! // 4
PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM POWER-CHECK 2
1 SAFETY NOTES
Consider always the following points:
Follow the operating instructions
Avoid impacts and vibrations to the system
The system may be operated only within the specified technical values and limits.
Commissioning, adjustments and operation is allowed only by qualified personnel.
In the cases of improper system adjustment or use, the OTT-JAKOB company will not
accept any liability.
1 1 INTENDED USE
The pull-force measurement system has been designed for an industrial environment. It measures the
pull-force in the power drawbar.
The measured pull-force can be read from the display during manual operation. In addition, the measured
value will be stored.
During automatic operation, the measured value is stored internally for use during the automatic tool
change.
The wireless version sends the measuring value to the receiving device.
The measured value can be logged using the Power-Check 2 - PC-Software (USB interface)
POWER-CHECK-2_PE_2015-09
Subject to modific tion due to technic l dv nce! // 5
PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM POWER-CHECK 2
2 PRODUCT DESCRIPTION
2 1 FUNCTION
The pull-force measurement system Power-Check 2 measures the pull-force in power drawbars.
The exchangeable adapter allows the use with steep taper and HSK systems.
The pull-force measurement system is embedded in the tool holder. The force occurring after the
clamping process is logged by the measurement system.
The measured pull-force is read from the display during manual operation. In addition, the measured
value is stored internally and may be logged by an adequate reading device (USB interface).
During automatic operation, the use from a tool magazine is possible. If the measurement device is
automatically transported into the clamping unit, the internal motion detector switches the device from the
standby into the operational mode. This ensures a long battery life. The measured pull-force is stored
internally and can be logged with an adequate reading device (USB interface).
The wireless version sends the measuring value to the receiving device.
POWER-CHECK-2_PE_2015-09
Subject to modific tion due to technic l dv nce! // 6
Display
return
mode
clear
stack
Adapter for
SK, HSK and PSC
Control panel
USB-
interface
Reset
(inside)
PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM POWER-CHECK 2
2 2 DIMENSIONS
POWER-CHECK-2_PE_2015-09
Subject to modific tion due to technic l dv nce! // 7
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Basic unit
200 kN
Basic units
5, 20, 75 kN
manual
mode
clear
off
on config
radio
on
usb
bat low
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PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM POWER-CHECK 2
2 3 FEATURES
Exchangeable adapter ensures the universal use for all steep
taper and HSK standards.
pull force measuring mechanism integrated in base unit
no power connection required
auto power off
display in kilo newton
internal data memory for a large number of measured values
tool magazine storage ensures applicability at any time
Standby mode for reduced power consumption and extended
battery life
Wireless version:
Wireless transmission of the measuring values in automatic mode and therefore always up-to-
date status control
POWER-CHECK-2_PE_2015-09
Subject to modific tion due to technic l dv nce! // 8
PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM POWER-CHECK 2
2.3.1 Force meas ring
Force measuring within the tolerancefield of spindle and tool possible
Common powercheck gages measure only the nominal dimensions of the taper.
If the part dimensions deviate, the measured value would be wrong.
The Power-Check 2 offers the possibility to take those tolerances in its consideration.
POWER-CHECK-2_PE_2015-09
Subject to modific tion due to technic l dv nce! // 9
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PRODUCT INFORMATION
PULL-FORCE MEASUREMENT SYSTEM POWER-CHECK 2
2 4 TECHNICAL DATA
Measuring range see order numbers 2.5 )
Accuracy class (basic unit) 1 % of maximal value
Temperature range +15 °C to + 35 °C
Force limit: 130 % of maximal value
Break force 200 % of maximal value
Measuring system Straingage
Charging process via USB interface
Weight max. 1,5 kg
Battery lifetime Automatic mode:
2 months / 600 measurings
Permanent measuring mode:
1 week (measuring interval: 5 seconds)
* Devi tion of d pter is not included
2 5 ORDER NUMBERS
2.5.1 Meas rement system witho t transmitter f nction
Size Indicating
range
[kN]
Measuring range
[kN]
→ # 5.5  23
possible Interface AVersion without
transmitter function
set * order-no.
item no. of the
basic unit;
not separately
orderable
- 5 kN 0,1 - 5 0,5 - 5 SK 10 ....25
HSK E20, E25
95.103.134.9.2 95.103.082.2.2
- 20 kN 0,5 - 20 2,5 - 20 SK 30, SK 40
HSK A32, A40, A50
95.103.135.9.2 95.103.083.2.2
- 75 kN 2 - 75 10 - 75 SK 50
HSK A63, A80, A100
95.103.136.9.2 95.103.084.2.2
- 200
kN **
5 - 200 25 - 200 SK 60
HSK A125, A160
95.103.137.9.2 95.103.085.2.2
* the set consists of:
Pull-force measurement system (Base unit), tool, PC software with driver CD,
USB connection cable, Product Information, Quick guide
POWER-CHECK-2_PE_2015-09
Subject to modific tion due to technic l dv nce! // 10