Ozito CDG-340HK User manual

CORDLESS HAMMER DRILL
20.4V
OPERATING INSTRUCTIONS
Always Wear Eye, Face & Ear Protection www.ozito.com.au
20.4V
20.4
VOLT

Battery Power: 20.4V
Charge Time: 1 Hour
No Load Speed: 0-700 rpm
Chuck: 10mm, Keyless
Batteries: 2
Features: Adjustable Torque
State of Charge Indicator
Magnetic Screw Strip
Hammer Function
Accessories Included
This Cordless Drill has been designed to comply with the following Australian /
International Standards and any other applicable standards referenced therein:
AS/NZS 3160: 1996 Approval and Test Specification – Hand held
electrical power tools.
AS/NZS 1044: Edition 2, 1995 Electrical motor operated and thermal
appliances for household and similar
purposes, electric tools and similar apparatus.
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SPECIFICATIONS – MODEL NO. CDG-340HK
20.4V
20.4
VOLT
1. Keyless Chuck
2. Hammer Function
3. Torque Adjustment
4. State of Charge Indicator
5. Magnetic Screw Strip
6. Soft Grip
7. Double Ended Screwdriver Bit
8. Battery Pack Release Buttons
9. 20.4V Battery
10. Forward / Reverse Lever
11. Variable Speed Switch
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3
2
1
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INTRODUCTION
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Warning! A battery operated tool with integral batteries or a separate
battery pack must be recharged only with the specific charger for the
battery. A charger that may be suitable for one type of battery may create
a risk of fire when used with another battery.
•Avoid accidental starting. Make sure the switch is in the locked OFF
position before inserting the battery pack. Carrying a tool with your
finger on the switch or inserting the battery pack into a tool with the
switch on invites accidents.
•Disconnect the battery pack from the tool or place the switch in the
locked OFF position before making any adjustments, changing
accessories, or storing the tool. Such preventative safety measures
reduce the risk of starting the tool accidentally.
•When the battery pack is not in use, keep it away from other metal objects.
Read the whole manual carefully and make sure you know how to switch the
tool OFF, in an emergency, before operating the tool. Save these instructions
and other documents supplied with this machine for future reference.
Congratulations on purchasing an Ozito 20.4V Cordless
Hammer Drill. We aim to provide quality tools at an
affordable price. We hope you will enjoy using this tool
for many years.
Your Ozito Cordless Hammer Drill CDG-340HK has
been designed to drill timber, metal, plastic, masonry
and for screw driving. It is intended for DIY use only.
SAFETY INSTRUCTIONS

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GENERAL
1. Keep work areas clean. Cluttered areas and benches can cause accidents.
2. Consider work area environment. Do not expose your tool to high
humidity or rain. Do not use your tool in damp and wet conditions. Keep
the work area well lit. Do not use your tool where there is a risk of causing
fire or explosion, e.g. in the presence of flammable liquids and gases.
3. Keep children away. Do not allow children, visitors or animals to come
near the work area or to touch the tool or power lead.
4. Dress appropriately. Do not wear loose clothing or jewellery, as these
can be caught in moving parts. Preferably wear non-slip footwear when
working outdoors. Wear protective hair covering to keep long hair out of
the way.
5. Head protection. Always use safety glasses. Use a face or dust mask
whenever the operations may produce dust or flying particles. Wear ear
protection whenever the sound level seems uncomfortable.
6. Guard against electric shock. Prevent body contact with earthed or
grounded surfaces (e.g. pipes, radiators, cookers and refrigerators).
Electric safety can be further improved by using a high sensitivity
(30 mA/30 mS) residual current device (RCD).
7. Do not overreach. Keep proper footing and balance at all times.
8. Stay alert. Watch what you are doing. Use common sense. Do not
operate the tool when you are tired.
9. Secure work piece. Use clamps or a vice to hold the work piece; it is
safer as it frees both hands to operate the tool.
10.Connect dust extraction equipment. If devices are provided for the
connection of dust extraction and collection facilities, ensure that these
are connected and properly used.
11.Remove adjusting keys and wrenches. Always check that adjusting keys
and wrenches are removed from the tool before operating the tool.
12.Extension leads. Before use inspect the extension leads and replace if
damaged. When using the tool outdoors, only use extension leads
intended for outdoor use and marked accordingly.
13.Use appropriate tool. The intended use is described in this instruction
manual. Do not force small tools or attachments to do the job of a heavy
duty tool. The tool will do the job better and safer at the rate for which it
was intended. Do not force the tool.

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GENERAL (cont.)
Warning! The use of any accessory or attachment, or performance of
any operation with this tool other than those recommended in this
instruction manual may present a risk of personal injury.
14.Check for damaged parts. Before use carefully check the tool and power
lead for damage. Check for misalignment and seizure of moving parts,
breakage of parts, damage to guards and switches and any other
conditions that may affect its operation. Ensure that the tool will operate
properly and perform its intended function. Do not use the tool if any parts
are damaged or defective. Do not use the tool if the switch does not turn it
on and off. Have any damaged or defective parts repaired or replaced by
an authorised repair agent. Never attempt any repairs yourself.
15.Unplug the tool. Unplug the tool when it is not in use, before changing
any parts of the tool, accessories or attachments and before servicing.
16.Avoid unintentional starting. Do not carry the tool with a finger on
the on/off switch. Make sure the tool is switched off when plugged in.
17.Do not abuse the cord. Never carry the tool by its cord or pull it to
disconnect from the socket. Keep the cord away from heat, oil and
sharp edges.
18.Store idle tools. When not in use, tools should be stored in a dry,
locked up or high place, out of reach of children.
19.Maintain tools with care. Keep cutting tools sharp and clean for
better and safer performance. Follow the instructions for maintenance
and changing accessories. Keep handles and switches dry, clean and
free from oil and grease.
20.Have your tool repaired by an authorised OZITO SERVICE AGENT.
This power tool complies with relevant safety requirements. To avoid
danger, electrical appliances must only be repaired by qualified
technicians using original spare parts; otherwise this may result in
considerable danger to the user.
21.Users. This appliance is not intended for use by young children or
infirmed persons without supervision.
Young children should be supervised to ensure that they do not play with
this appliance.
22.Replacement of the supply cord. If the supply cord is damaged, it
must be replaced by the manufacturer or an authorised Ozito Service
Centre in order to avoid a hazard.

THIS MANUAL CONTAINS IMPORTANT SAFETY AND OPERATING
INSTRUCTIONS FOR YOUR BATTERY CHARGER.
•Before using the charger, read all instructions and cautionary markings on
charger, battery pack and product using the battery pack.
Danger! If the battery pack case is cracked or damaged, do not insert
into charger. There is a danger of electric shock or electrocution.
Warning! Don’t allow any liquid to get inside charger. Electric shock may
result. To facilitate cooling of the battery pack after use, avoid placing the
charger or battery pack in a warm environment such as in a metal shed, or
an uninsulated trailer.
•This charger is not intended for any uses other than charging
rechargeable batteries. Any other use may result in risk of fire,
electric shock or electrocution.
•Do not place any object on top of the charger or place the charger on a
soft surface that may result in excessive internal heat. Place the charger in
a position away from any heat source.
•To reduce risk of damage to the electric plug and cord, pull by the plug
rather than the cord when disconnecting the charger.
•Make sure cord is located so that it will not be stepped on, tripped over,
or otherwise subjected to damage or stress.
•An extension cord should not be used unless absolutely necessary. Use of
an improper extension cord could result in the risk of fire, electric shock
or electrocution.
•Do not operate charger if it has received a sharp blow, been dropped or
otherwise damaged in any way, take it to an authorised Ozito Service Agent.
•Do not disassemble charger, take it to an authorised Ozito Service Agent
when service or repair is required. Incorrect reassembling may result in a
risk of electric shock, electrocution or fire.
•To reduce risk of electric shock, unplug charger from the outlet before
attempting any cleaning. Removing the battery pack will not reduce this risk.
•Never attempt to connect 2 chargers together.
CHARGER AND BATTERY PACK SAFETY INSTRUCTIONS
7

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CHARGER AND BATTERY PACK SAFETY INSTRUCTIONS (cont.)
•DO NOT store or use the tool and battery pack in locations where the
temperature may reach or exceed 40ºC (such as outside sheds or
metal buildings in summer).
•The charger is designed to operate on standard household electrical
power (240 volts). Do not attempt to use it on any other voltage!
The battery pack is not fully charged out of the carton. First read the
safety instructions and then follow the charging notes and procedures.
•The longest life and best performance can be obtained if the battery
pack is charged when the air temperature is between 18 - 24ºC. Do not
charge the battery pack in an air temperature below 10ºC or above 40º
C. This is important and will prevent damage to the battery pack.
•Do not incinerate the battery pack even if it is seriously damaged or is
completely worn out. The battery can explode in a fire.
•Never attempt to open the battery pack for any reason. If the plastic
housing of the battery pack breaks or cracks, immediately discontinue
use and do not recharge.
Always switch off the tool before insertion or removal of the battery pack.
To Install the Battery Pack
•Place the battery pack into the handle of the drill; ensure the battery
pack release buttons on either side of the battery snap into place and
the battery is secured prior to using the drill.
•Do not force when inserting the battery pack. If the battery pack does
not slide in easily; it is not being inserted correctly.
To Remove the Battery Pack
•Depress the battery pack release buttons on both sides of the battery
pack and pull the battery pack from the handle of the drill.
The batteries have been shipped in a low charge condition to prevent
possible problems, therefore you should charge them prior to use.
ADDITIONAL SAFETY RULES FOR CHARGER AND BATTERY
ADDITIONAL SAFETY RULES FOR CHARGER AND BATTERY

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•Plug the charger in an appropriate AC power outlet and switch on at
the mains.
•Insert the battery into the charger ensuring the battery is fully seated.
The battery fits one way only.
•To begin the charge, press the set button on the charger. The red light
will engage while the green light turns off, indicating that the battery is
being charged.
•Once battery has been charged the green light will engage again while
the red light turns off.
•The battery will take 1 hour to charge, this may vary up to 11/2hours due
to the level of charge left in the batteries and also the ambient temperature.
NOTE: If the battery is fully charged when you press the set button the red
light will not engage (the charger will not charge a fully charged battery).
After the green light has engaged the charger will cease charging. As an
added precaution, removing the battery from the charger and switching off
at the mains is recommend.
NOTE: If light on the charger fails to come on.
•Check the charger is securely plugged into the wall outlet and is switched on.
•Check battery is firmly seated into the charger.
Important Charging Notes
•The charger and battery pack may become warm to touch while charging.
This is a normal condition, and does not indicate a problem.
•Use the charger at normal room temperatures whenever possible. To
prevent overheating, do not cover the charger and do not charge the
battery pack in direct sunlight or near heat sources.
•If the battery pack does not charge properly:-
1. Check current at receptacle by plugging in a lamp or other appliance.
2. Check to see if receptacle is connected to a light switch which turns
power off when you turn out the light.
3. If charging problems persist, take or send the tool, battery pack and
charger to an authorised Ozito Service Agent.
CHARGING YOUR BATTERIES

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CHARGING YOUR BATTERIES (cont.)
Battery
The length of service from each charging will depend on the type of work
you are doing. The batteries in this tool have been designed to provide
maximum trouble free life. However, like all batteries, they will eventually
wear out.
To obtain the longest possible battery life, we suggest the following:
•Store and charge your batteries in a cool area. Temperatures above or
below normal room temperature will shorten battery life.
•Never store batteries in a discharged condition. Recharge them
immediately after they are discharged.
•All batteries gradually lose their charge. The higher the temperature
the quicker they lose their charge. If you store your tool for long
periods of time without using it recharge the batteries every month or
two. This practice will prolong battery life.
The ON/OFF Switch
Turn the drill ON by depressing the switch. To turn the tool OFF, release
the switch.
Speed Control
The speed can be varied from 0 to maximum, depending on the pressure
applied to the switch. This way you can select the best possible speed for
the job being done.
Changing the Direction of Rotation
With the incorporated reversing switch installed in your drill the direction
of rotation can be changed with the forward / reverse lever.
Push the forward / reverse lever to the right, this will place the drill in the
forward position. To engage reverse, push the lever to the left.
The switch can be locked off by pushing the forward / reverse lever into
the middle of both forward and reverse positions.
Do not change the direction of rotation while the chuck is still in motion.
TOOL OPERATION

TOOL OPERATION (cont.)
11
Torque Settings
(Tightening Power of Your Cordless Drill)
When using your drill for various driving applications, it becomes necessary
to increase and decrease the power and torque in order to prevent the
possibility of damaging screw heads, threads, work piece, etc.
In general, power and torque should correspond to the difficulty of the screw to
be driven. If torque is too high the screws may be damaged or broken.
To Adjust Torque
•Locate the arrow on the front of the housing.
•Identify the torque settings and 1 drill setting on the torque adjustment ring.
•Rotate the adjustment ring to the desired setting aligning the number on
the adjustment ring with the arrow on the housing.
•To increase or decrease torque, rotate torque adjustment ring. The lower
the number, the lower the torque setting. The higher the number, the
higher the torque setting.
Hammer Drill
Soft materials such as brick are relatively easy to drill. Concrete however, will
require much more pressure to keep the bit from spinning. Do not place
excessive pressure on the drill as this will over load it and drain the charge
from the battery. Using excessive pressure may also result in a breakdown
(such breakdowns are not covered under warranty).
Hammer Mode
To select hammer mode turn the front collar of the drill so the hammer icon
is in line with the indicator arrow on the body of the drill.
Note: When using the drill in hammer mode ensure the torque adjustment
ring has the drill bit icon in line with the arrow on the body of the drill.
The tool must be in drill/hammer mode when drilling masonry materials
Be sure to use carbide tip bits for all masonry work.
State of Charge Indicator
Your cordless drill is designed with a state of charge indicator, this allows you
to ascertain the amount of charge left in the battery.
To obtain a reading, insert the battery into the drill and fully depress the
switch. Once the drill has reached full speed, depress the button below the
state of charge indicator. A level of charge will be displayed.
Note: The drill must be running at full speed to get an accurate reading.

TOOL OPERATION (cont.)
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Magnetic Screw Strip
Your cordless drill is designed with a magnetic screw strip to hold the
screws you are using minimising the chance of losing or misplacing them.
Keyless Chuck
A keyless chuck has been provided with your drill to allow for easy
installation and removal of bits. The chuck is divided into two parts, the rear
is called the collar and the front is the body. To open and close the chuck;
grasp and hold the collar of the chuck with one hand, rotate the chuck
body with your other hand. The arrows on the chuck indicate which
direction to rotate the chuck body in order to GRIP (tighten) or RELEASE
(unlock) the drill bit.
WARNING: Do not hold the chuck body with one hand and use power
of the drill to tighten or loosen the chuck jaws. The chuck body could
slip and your hand could come in contact with a rotating accessory.
This could cause an accident resulting in personal injury.
Installing Drill Bits
•Remove battery from the drill.
•Open or close the chuck to a point where the opening is slightly larger
than the drill bit you intend to use.
•Insert the drill bit into the chuck ensuring the end of the drill bit does
not touch the screw inside the chuck.
•Tighten the chuck onto the drill bit as described above (Keyless Chuck).
Removing Drill Bits
•Remove the battery from the drill.
•Loosen the chuck as described above (Keyless Chuck).
•Remove the drill bit from the chuck.
Note: Do not handle drill bits without gloves as drill bits and other
accessories are sharp and can cause a personal injury.
General Hints for Drilling in all Materials
•Always use sharp drill bits.
•Mark the place where you would like the hole to be drilled.
•Commence with a slow rotation speed to start the hole.
•Reduce your pressure on the tool when the drill bit is about to break
through the material.

TOOL OPERATION (cont.)
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Metal Drilling
•Support thin material with a wooden plate.
•Use a punch to mark the position of the hole.
•If drilling a large hole use a small drill at first to establish a pilot hole then
use the required large size drill bit.
•Use only HSS (high speed steel) drill bits or those recommended for
metal use.
•When drilling into iron or steel use a cooling lubricant such as thin oil.
With aluminium use turpentine or paraffin. With brass, copper and cast
iron use no lubricant but withdraw the drill regularly to assist cooling.
Wood Drilling
•Mark the place where you want to drill with a punch or nail.
•To avoid splintering on breakthrough either clamp a piece of scrap wood
to the back of the wood or continue the hole from the back of the wood
when the drill bit first breaks through.
Caution: Always make sure that the drill is switched off and the battery pack
is removed before attempting to perform inspections or maintenance.
•Never clean the tool with water and do not splash your tool with water.
•Store machine in a dry place.
NOTE: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the Drill by an unauthorised person, or mishandling
or mistreatment of the tool. This tool is designed for DIY use –use in
commercial or industrial environments will void the warranty.
MAINTENANCE AND CARE

CONTENTS
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AUSTRALIA (Head Office)
5 Chestnut Crt, Dingley, Victoria, Australia, 3172
Telephone: [phone]
Facsimile:03 9558 0583
www.ozito.com.au
1 X CDG-340K Cordless Drill
2 X 20.4V Batteries
1 X 1 Hour Charger
15 X Accessories
1 X Instruction Manual
OZITO AUTHORISED SERVICE AGENTS
OZITO INDUSTRIES PTY LTD
NSW/ACT
Panther Power Tools
Unit 1, 10 Eddie Road
Minchinbury NSW 2770
Ph: 02 9625 0266
QLD
Logan Park Electrical
Unit 18, 22 - 26 Allgas Street
Slacks Creek QLD 4127
Ph: 07 3209 3705
SA
Prestige Power Tool Repairs
Unit 3, 937 Marion Road
Mitchell Park SA 5043
Ph: 08 8358 5772
TAS
Ozito Industries
5 Chestnut Court
Dingley VIC 3172
Ph: 03 9558 3999
VIC
Tool Centre McKinnon
254 McKinnon Road
McKinnon VIC 3204
Ph: 03 9578 2022
NT
Mr. Vac
18 Menmuir Street
Winnellie NT 0821
Ph: 08 8947 1898
WA
Cloverdale Hardware
17 Love Street
Cloverdale WA 6105
Ph: 08 9479 4383
NEW ZEALAND
Network Product Distribution
34 Ben Lomond Crescent
Pakuranga Auckland
Ph: 9576 2730

WARRANTY
THIS WARRANTY FORM AND CONFIRMED BUNNINGS REGISTER RECEIPT SHOULD
BE
RETAINED BY THE CUSTOMER AT ALL TIMES
The warranty is only made available by returning the product to your nearest
Bunnings Building Supplies with a confirmed Bunnings register receipt.
PURCHASED FROM:________________________________________________
DATE PURCHASED: ________________________________________________
3 YEAR REPLACEMENT WARRANTY
Your Ozito tool is guaranteed for a period of 36 months from the original date of
purchase and is intended for DIY (Do it yourself) use only.
WARNING
The following actions will result in the warranty being void.
•Professional, Industrial or high frequency use.
•If the tool has been operated on a supply voltage other than that specified on
the tool.
•If the tool shows signs of damage or defects caused by or resulting from abuse,
accidents or alterations.
•If the tool is disassembled or tampered with in any way.
Note: Warranty excludes consumable parts such as brushes, batteries, sanding
pads, blades, discs, drill bits, collets and router bits.
YOUR WARRANTY FORM SHOULD BE RETAINED
BY YOU AT ALL TIMES.
SHOULD YOU HAVE ANY QUESTIONS PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY OR
REPAIR PLEASE TELEPHONE OUR CUSTOMER
SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER
AND DATE OF PURCHASE AVAILABLE. AN OZITO CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.