Ozito HDR-5000 User manual

HAMMER
DRILL
1200W
INSTRUCTION MANUAL
SPECIFICATIONS
Motor: 1200W
Input: 230-240V ~ 50Hz
Chuck Size: 13mm (1/2”) Keyed
No Load Speed: 0-1,000 / 0-3,000/min
Impact Rate: 0-16,000/0-48,000bpm
Drilling Capacities: Timber 40mm
Steel 13mm
Masonry 16mm
HDR-5000
WHAT’S IN THE BOX
Hammer Drill
ozito.com.au
Depth Rod
Side Handle
Chuck Key

ONLINE MANUAL
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the online manual.
KNOW YOUR PRODUCT SETUP & PREPARATION
1. SIDE HANDLE & DEPTH ROD
The side handle provides additional comfort, control, and guidance
for the hammer drill.
1. Loosen the side handle.
Slide handle onto the collar
mount of the hammer drill.
3. To adjust, loosen the
side handle.
1 Depth Rod
2 Chuck
3 Side Handle
4 Gear Selector
5 Hammer Selector
6 Speed Selection Dial
7 Variable Speed Switch
8 Forward/Reverse Lever
9 Lock-On Button
HAMMER DRILL
2. Adjust to any position, 360°
around the collar mount.
Tighten side handle.
4. Adjust the depth
rod so the bit
extends beyond
the end of the rod
to the required
drilling depth.
5. Tighten depth rod by
tightening side handle.
required
drilling depth
Depth Rod
Side Handle
The depth rod helps to drill to a pre-determined depth.
CAUTION: Ensure the tool is disconnected from the power
supply before performing any of the following operations.
10 Chuck Key
ACCESSORIES

2. CHUCK 3. ON/OFF SWITCH
2. To start drilling squeeze
the variable speed
switch.
3. To stop drilling release
the switch.
1. Open the chuck jaws
slightly larger than the
bit you wish to insert.
4. To ensure the bit is
securely fastend,
insert the chuck
key into 1 of the
3 holes on the
chuck. Turn chuck
key clockwise.
3. Hand tighten the chuck
jaws.
2. Insert the drill bit,
making sure it is
centred in the jaws.
OPERATION
4. To lock the drill on,
squeeze the variable
speed switch (a) then
depress the lock on
button (b).
5. Release the variable
speed switch, then the
lock on button.
6. To unlock the drill,
squeeze and release
the variable speed
switch.
Variable Speed Switch
Lock On Button
Keyed Chuck
a
b
a
b
WARNING! To reduce the risk of electric shock, the use
of a residual current device (rated 30mA or less) is
recommended.
1. Plug the tool into the mains power supply.
5. Repeat this step with the two remaining chuck holes.

HDR-5000
3. CONTROLS 4. DRILLING
1. Depress and release the
variable speed switch to
ensure it is not locked on.
3. Secure the material to be drilled in a vice or clamp to stop it
turning whilst drilling.
4. Plug the hammer drill into the power supply.
5. Holdthedrillrmlyandplacethebitatthepointtobedrilled.
2. Check the forward/
reverse lever for the
correct setting.
Before connecting to a power supply, perform a few simple checks.
4. To set hammer mode, slide the selector to the hammer icon.
For drilling mode, slide to drill bit icon.
3. To set the drill to forward
rotation, push fwd/rev
lever hard right. For
reverse rotation, push
lever hard left.
6. Depress the variable speed
switch to start the drill.
7. Move the drill bit into the
workpiece.
Note: Do not force the drill or apply side pressure to elongate the
hole. Let the drill do the work.
Rev
Fwd
2. For faster speed, rotate speed selection dial clockwise. For
slower speed, rotate dial anti-clockwise.
drill
hammer
Speed Selection Dial
Hammer Selector
Forward/Reverse Lever
Gear Selection Dial
1. Turn the gear selection
dial so that your desired
gear (1 or 2) is closest to
the arrow indicator on the
drill housing.
NOTE: If you cannot turn
the dial, rotate the chuck
slightly and try again.
Note: Drill speed is reduced when in reverse.
Gear 1: Lower speed, higher torque - use for large diameter
drill bits in timber.
Gear 2: High speed drilling suited to drilling in steel & concrete.

Sparking visible through the housing air vents
A small amount of sparking may be visible through the housing vents.
This is normal and does not indicate a problem.
Excessive sparking visible through the housing air vents
and/or the drill failing to operate
May indicate the carbon brushes have worn out and need to be
replaced.Carbonbrushesshouldonlybereplacedbyaqualied
electrician or power tool repairer.
Gear selection dial will not rotate
Manually rotate the chuck to realign the gears then try to turn the gear selection
dial again.
MAINTENANCE
DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
TROUBLESHOOTING
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recycle where facilities exist. Check with your local council authority
for recycling advice.
Recyclingpackagingreducestheneedforlandllandrawmaterials.
Reuse of recycled material decreases pollution in the environment.
Please recycle packaging where facilities exist. Check with your
local council authority for recycling advice.
• Keep the vents on the drill clean at all times, if possible, prevent foreign matter
from entering the vents.
• After each use, blow air through the drill housing to ensure it is free from all
dust particles which may build up. Build up of dust particles may cause the
drill to overheat and fail.
• If the enclosure of the drill requires cleaning, do not use solvents. Use a moist,
soft cloth only. Never let any liquid get inside the drill; never immerse any part
of the drill into a liquid.
• If the supply cord is damaged, it must be replaced by the manufacturer, its
serviceagentorsimilarlyqualiedpersonsinordertoavoidahazard.
Carbon Brushes
When the carbon brushes wear out, the drill will
spark and/or stop. Discontinue use as soon as this
happens. Carbon brushes should be replaced prior
to recommencing use of the drill. They are a wearing
component of the drill and therefore not covered
under warranty. Continuing to use the drill when
carbon brushes need to be replaced may cause permanent damage to the drill.
Carbon brushes will wear out after many uses. When the carbon brushes need
to be replaced, take the drill to an electrician or a power tool repairer for a quick
and low cost replacement. Always replace both carbon brushes at the same
time.
Note: Ozito Industries will not be responsible for any damage or injuries
caused by the repair of the drill by an unauthorised person or by mishandling
of the drill.
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
Keyed Chuck SPHDR5000-02A
Carbon Brushes SPHDR5000-45
Side Handle Assembly SPHDR5000-56A
Switch SPHDR5000-59
Chuck Key SPHDR5000-66
OPERATION (cont.)
Helpful Tips
When drilling hard, smooth surfaces, use a centre punch to mark the desired
hole location. This measure will prevent the drill bit from slipping off centre as
you start the hole. Alternatively, the variable speed feature allows you to start
holes without centre punching. To accomplish this, operate the drill at a low
speed until you start the hole.
When drilling metals, use light oil on the drill bit to keep it from overheating. The
oil will prolong the life of the bit and increase drilling action.
If the bit jams in the work piece or if the drill stalls, stop the tool immediately.
Remove the bit from the work piece and determine the reason for jamming.
Warning Read instruction manual
Wear eye protection
Double insulated
/min Revolutions or
reciprocation per minute no No load speed
V Volts Hz Hertz
~ Alternating current W Watts
bpm Impact rate Diameter
Regulator compliance mark
Wear ear protection

SPARE PARTS Tool:
Model No.
Item
No. Description Part No.
How To Order
Available spare parts can be ordered through the Special Orders Desk at any Bunnings Warehouse. If you have any
further questions, please contact Ozito Customer Service on:
Australia: 1800 069 486
New Zealand: 0508 069 486
[email protected]
The following is a list of spare parts carried by Ozito.
Please contact Customer Service for any parts not
listed.
Tool: 2 Speed 1200W Hammer Drill
Model No. HDR-5000
Item
No. Description Part No.
2 Keyed Chuck SPHDR5000-02A
45 Carbon Brushes SPHDR5000-45
56 Side Handle Assembly SPHDR5000-56A
59 Switch SPHDR5000-59
66 Chuck Key SPHDR5000-66

WARNING!
Wear ear protectors when impact drilling Exposure to noise can cause hearing
loss.
Use auxiliary handle(s), if supplied with the tool. Loss of control can cause
personal injury.
Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a “live” wire may make exposed metal parts of the power tool
“live” and could give the operator an electric shock.
Before drilling into walls, ceilings etc, ensure that there are no concealed power
cables or pipes in the cavity.
Keep the cord clear of the drill accessory, do not wrap the cord around your arm or
wrist.
WARNING! Some dust created by power sanding, sawing, grinding,
drilling and other construction activities contain chemicals known to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated timber
Your risk from exposure to these chemicals varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area and work with approved safety equipment, such as dust masks that
arespeciallydesignedtolteroutmicroscopicparticles.
HAMMER DRILL SAFETY WARNINGS
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury and
material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply corresponds
to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tool is double insulated in accordance with AS/NZS 60745-1;
therefore no earth wire is required.
This tool is recommended for the use with a residual current device with a rated residual current of 30mA or less.
If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord available
through the service organization.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure within
the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, w ear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskofreandelectric
shock.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,reand/orseriousinjury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools.Unmodiedplugsandmatchingoutletswill
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the inuence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
ngerontheswitchorenergisingpowertoolsthathavetheswitchoninvitesaccidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualied repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.

IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase and is intended for DIY (Do It
Yourself) use only. If a product is defective it will be replaced in
accordance with the terms of this warranty. Warranty excludes
consumable parts, for example: carbon brushes, chuck, depth rod,
chuck key, auxiliary handle.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
0414