OZTI OSOG 4090 User manual

PRODUCTION YEAR: SERIAL NR:
PRODUCTION SITE : Beylikdüzü Eski Hadımköy Yolu 1.Km Büyükçekmece Istanbul/TURKEY
Phone: [phone] (8 Lines) Fax : [phone]
Published on : : 01.01.2013 VER:V13.01 1/16
OVER BENCH COOKER ( WITH GAS )
USER’S MANUAL
Web : www.oztiryakiler.com e-mail: [e-mail]
MANUFACTURER :ÖZTİRYAKİLER MADENİ EŞYA SAN. VE TİC A.Ş.
-1783

TABLE OF CONTENTS
PAGE NR. TOPICS
1 COVER PAGE
2 TABLE OF CONTENTS
3 INTRODUCTION
4-5 TECHNICAL DATA
6 MAIN DIMENSIONS AND WARNING SIGNS
7-8 SAFETY DETAILS
9 TRANSPORTING AND MOVING
10-11 INSTALLATION OF THE APPLIANCES
12 CONTROL BOARD
13 OPERATION OF THE APPLIANCES
14 CLEAN-UP AND MAINTENANCE
15 CHANGING THE GAS SYSTEM
16 TERMS OF WARRANTY
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INTRODUCTION
☞Please read and ensure that your operation personnel also reads this user’s
manual care fully before installing and using the appliance. If the appliance is
operated without reading the user’s manual, the appliance will not be covered
by the warranty.
☞The manual containing information about installation, usage and maintenance
of our product you purchased should be read carefully. Please ensure that
power supply connections to the appliance are already installed by qualified
personnel according to local legislation, before our authorized service
personnel arrives for the installation of the appliance.
☞If you are confused or you don’t have enough information
please get in touch with authorized service by phone.
☞Please keep in mind that, if the service personnel is delayed
at your site, related expenses and delay costs will be charged to
you on hourly basis.
☞We hope that you will get the best performance from our product…
Dear User,
Thank you for purchasing our appliance and for your reliance upon our
company. Our appliances are used in professional kitchens in 75 countries.
Our appliances are produced in compliance with international standards.
Important notice: Please read and ensure that the users read this user’s
manual in order to achieve the desired performance in line with your
expectations and to use your appliance for long years. Please take the
warnings mentioned above into consideration before calling for service...
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TECHNICAL DATA
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1/2’’ R
А
2+3,3=5,3
6+10=16
400X900X280
OSOG 4090
¾’’ R¾’’ R¾’’ R¾’’ R1/2’’ R1/2’’ R
GAS INLET
(inch)
АААААTYPE
1,3+3,3=4,64X3,3=13,23,3
2X2+2X3,3
=10,6
2+2=43,3+3,3=6,6
HEAT POWER (KW) Hi (Qmin) )
4+10=144X10=4010
2X6+2X10=32
6+6=12
10+10=20
HEAT POWER (QN) (KW) (COOKER+ OVEN)
800X900X280800X900X280800X900X280800X900X280400X900X280400X900X280
DIMENSIONS
(mm)
OSOG 8090 T
OSOG 8090 P
OSOG 8090 C
OSOG 8090
OSOG 4090 S
OSOG 4090 P
YOUR
PRODUCT'
S TYPE
☞

TECHNICAL DATA
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¾’’ R
А
3X2+3X3,3
=15,9
3X6+3X10=48
1200X900X
280
OSOG 12090
¾’’ R¾’’ R
GAS INLET
(inch)
ААTYPE
2X2+4X3,3
=17,2
2X3,3+3,3
=9,9
HEAT POWER
(KW) Hi
(Qmin)
2X6+4X10=52
2X10+10=30
HEAT POWER (QN) (KW) (COOKER+ OVEN)
120X900X280
1200X900X
280
DIMENSIONS
(mm)
OSOG 12090 P
OSOG 12090 C
YOUR
PRODUCT'
S TYPE
☞

MAIN DIMENSIONS AND WARNING SIGNS
Figure 1: Main Dimensions and Warning Signs
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HOT SURFACE SAMPLE LABEL

SAFETY DETAILS
☞Do not leave the appliances under direct sunlight.
☞The appliances should only be operated under a
chimney hood.
☞If the appliances is operated using a LPG gas cylinder,
the distance between the appliances and gas cylinder
should be minimum 50 cm.
☞Any kind of flammable solid and liquid material
(cloths, alcohol and derivatives, petrochemical products,
wooden and plastic materials, cutting blocks, curtains
etc.) should never be held near the appliances.
☞You can use this appliances simultaneously
together with other products of ours.
☞The appliances should not be immersed in water.
☞Do not clean up the appliances with pressure water
☞This appliances should be installed in line with
effective regulations and only be operated in well
ventilated places. Please refer to the instructions before
installing and operating the appliances.
☞This appliances is designed for industrial use and
should only be operated by personnel trained
according to this manual.
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SAFETY DETAILS
☞The appliances should not be handled by
unauthorized persons except for the manufacturer or
authorized service.
☞In case of fire or flame in the area where the appliances
is operated, act without panic, close gas valves, turn off the
power switches and use a fire extinguisher. Never use water
to extinguish the fire, water will cause the fire to spread more
faster.
☞Oil spilled on the ground during use must be wiped away.
Otherwise it will cause the ground to be slippery.
☞Gas smell indicates gas leakage. In this case close
appliances valve and main gas valve, open the doors and
windows, do not use sparkling material like power switches.
Please call for our service swiftly.
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TRANSPORTING AND MOVING
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☞The appliances can be moved with supplementary vehicles like fork lift
☞Feet of the fork lift should be placed under the appliances.
☞If the transported distance is far, the machine should be moved slowly
and the appliances should be fixed on the palette or supported in order to
prevent jolt.
☞Do not hit or drop the products when moving.
CHANGING THE LOCATION;
Machines installed by an authorized
service CANNOT BE MOVED
ELSEWHERE, ITS CONNECTION HOSES AND
CABLES CANNOT BE EXTENDED OR
REPLACED except by an authorized service.

If this appliances located near to any wall, separation, kitchen
furniture, decorative coating etc. the distance in between should be
min. 20 cm. and if those are coated with fireproof heat insulating
material, the distance should be min. 5 cm. It is strongly recommended that fire
safety protection instructions are observed.
INSTALLATION OF THE APPLIANCES
☞The feet of the under-bench stand should be height adjusted and the
appliances should be ensured to operate in a leveled position.
☞All of the gas connections of the appliances should complying with ISO
7-1 or ISO 228-1.
☞Gas connections of the appliances should be carried out by an
authorized service personnel, only after controlling its label according
to gas type and pressure. Connections of different type and/or at
different pressure should not be done.
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All of the items mentioned below in connection with the
installation of the appliances should be carried out by
authorized service personnel.
L
P
G
50
THE DISTANCE BETWEEN THE GAS CYLINDER AND THE APPLIANCES SHOULD BE MIN. 50 cm.

☞Gas connection inlet dimensions are defined at the table of TECHNICAL
DATA.
☞After the appliances is connected to the system gas usage should be
checked with soap bubble method.
☞Air inlet adjustment is done by the authorized personnel if necessary,
after checking the appliances.
INSTALLATION OF THE APPLIANCES
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☞Nominal power of the device cannot be changed upon
customers request. Any modification made on valves and
injectors, leaves the device out of warranty coverage.
☞Do not let use spare parts not being original. Installing spare parts not
supplied by our company, will leave the device out of warranty coverage.
GAS CONNECTION DIMENSIONS
GAS USED
G20 (NETWORK
NATURAL GAS)
G30 (LPG GAS)
GAS CONNECTION
GAS CONNECTION

CONTROL BOARD
A- SAFETY VALVE
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A
Back Cooker
A
Front Cooker

OPERATION OF THE APPLIANCES
6. TURNING THE APPLIANCE OFF:
In order to turn the appliances off entirely, turn thermostat adjustment valve to off
position, so gas will not be fed to pilot and burner.
Turning network gas connection or gas valve is recommended to avoid any
danger after use.
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A. GENERAL INFORMATION
•Open burner hob is used in kitchens of restaurants, fast food stands, canteens,
hospitals etc. In order to grill meat like material fish, chicken, meatball, hamburger,
steak etc.
2. Before initial use of the appliances, whole outer surface should be wiped with a cloth
soaked in warm water and soap. After such clean-up, the plate surface should be
smeared with fat/oil.
3. The appliances should be place under a filtered chimney hood connected to fresh air
channel.
NOTE : Do not use except purpose of use. The appliances should be operated by a
qualified personnel knowing safety terms and technical specifications and who has
read the instruction manual.
B. TURNING THE DEVICE ON
1. IGNITING GAS BURNER :
In order to ignite the gas burner bring safety valve (A) to on position. Wait at this
position for 20-25 seconds (in order to exhaust the gas that is accumulated within the
gas circulation). Then light the pilot using igniter by models with igniter and using a
lighting stripe by models without igniter. Due to the flame control setup, thermostat
adjustment valve is pressed further (maximum 10-15 seconds) to ensure the
continuity of the pilot fire. If the flame does not go off after you leave the safety ventil
you can stop pressing.
2. To decrease the flame intensity turn the safety valve down to small flame
designation.
3. Suitable size of pot is placed and cooking process is carried out.
4. Empty pots should not be placed on burners.
5. After cooking is completed the pot should be removed from the device.
FLAME CONTROL SETUP:
If accidentally pilot flame goes off for any reason, when the appliances is on, system
will close itself to avoid gas leakage. Stopping gas feed will take about 60 seconds.

1. CLEAN-UP:
Before initial use, and before and after subsequent uses, of the
appliances, entire outer surface should be wiped with a sponge and
liquid detergent. After such clean-up, the plate surface should be
smeared with fat/oil as a thin layer.
Do not use CHEMICAL CLEANING AGENTS like hydrochloric acid etc.
during cleaning.
2. MAINTENANCE :
Periodic maintenance should be carried out by technical service
personnel. Depending on using frequency, maintenance period should
at most 6 months. Expenses of maintenance carried out by our
authorized service personnel must be met by the customer even within
the guarantee period.
Please follow the instructions below:
a. Injectors: Injector opening should be completely clean.
b. Air adjustment ring: It should be clean and not clogged. Air mixer
should always be set by authorized technical service.
c. Pilot: Pilot flame should be proper and touching the thermocoupling.
d. Gas burner: Gas passing pipes and openings should be clean and not
clogged.
e. The parts dismantled during the clean-up should be installed back by
the technical service personnel and after the installation gas leakage
should be checked with soap bubble method.
CLEAN-UP AND MAINTENANCE
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Wipe away burnt food residuals by softening
them with hot water before they stick on the
plate surface. If the residuals have harden
excessively, clean them with wooden scraper or stainless
steel wool using soap or detergent without chloride.

CHANGING THE GAS SYSTEM
CHANGING THE GAS SYSTEM
The appliances is designed for operating with the use of LPG or network natural
gas. The appliances should be operated according to the system installed by the
authorized service (LPG or natural gas). If the gas system must be changed this
should only be CARRIED OUT by authorized service personnel. MANUFACTURER
is not responsible for any problem due to any gas systems changed by people
except for authorized service personnel. In this case ,the appliances will not be
covered by the guarantee. On the label at gas inlet it is specified at which gas
system the appliances operates.
LIFE OF USE
Appliancess life of use is 10 year if it is used under recommended
conditions.
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SAMPLE LABEL
CONSUMPTION
NATURAL GAS(G20) LPG(G30)
PRESSURE=21 mbar PRESSURE=30 mbar
OSOG 4090 16 1,68 m³/h 1,25 kg/h
OSOG 4090 P 20 2,1 m³/h 1,57 kg/h
OSOG 4090 S 12 1,26 m³/h 0,94 kg/h
OSOG 8090 32 3,35 m³/h 2,51 kg/h
OSOG 8090 C 10 1,04 m³/h 0,78kg/h
OSOG 8090 P 40 4,19 m³/h 3,14 kg/h
OSOG 8090 T 14 1,46 m³/h 1,10 kg/h
OSOG 12090 48 5,03 m³/h 3,77 kg/h
OSOG 12090 C 30 3,14 m³/h 2,35 kg/h
OSOG 12090 P 52 5,45 m³/h 4,08 kg/h
TYPE
POWER ( KW )

TERMS OF WARRANTY
1- Documents without sales date, factory and sales company approval
on, are not valid. In order to benefit from the warranty, warranty
document should be presented.
2- If the appliance is installed and operated following the instructions in
the installation, maintenance and user's manual, it is warranted for
failures sourcing from materials and workmanship .
3- The failures within the scope of warranty, how and where these will
be eliminated, and the way and place of maintenance is determined by
................
4- The warranty is only valid provided that the warranty terms and the
instructions in the installation, maintenance and user's manual are fully
complied with. The warranty is only valid for the warranted appliance,
and no other right or compensation for some other thing may be
claimed.
5- If the information about the kind and the type of the appliance, serial
numbers printed on the warranty document are scraped, rubbed or
changed, then the warranty is not valid.
6- The warranty covers only maintenance and repairing of material or
workmanship failure within the valid warranty period. Failures and
parts within the scope of the warranty are repaired and replaced
without any charge. Replaced parts belong to ................
7- The failures occurring in the appliance may only be handled by
service personnel authorized by ................ If people who are not
authorized handle the appliance, it will not be covered by the warranty.
8- Installation should be carried out by authorized service personnel
and the service should be informed about the location change of the
appliance.
9- When any failure occurs during operation, authorized service dealer
should be contacted.
10- Warranty does not cover failures and damages resulting from
loading, unloading and shipping, which are outside the responsibility
of ................ Similarly, failures and damages resulting from external
factors are not covered.
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