P1PE P5200WP-4 User manual

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P5200WP-4

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CONTENTS
PAGE NO.S
1
SAFETY
3 - 8
2
PART LOCATIONS
9
3
ASSEMBLY
10
4
FUEL & OIL
11 - 12
5
STARTING PROCEDURE
12 - 14
6
STOPPING PROCEDURE
14
7
OPERATION
15 - 16
8
MAINTENANCE
17 - 19
9
STORAGE
20
10
TROUBLE SHOOTING
21 - 22
11
SPECIFICATION
22
12
RECYCLING & PRODUCT DISPOSAL
23
13
DECLARATION OF CONFORMITY
24
14
CONTACT DETAILS
25
15
MANUAL UPDATES & WARRANTY
25
INDEX

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1. SAFETY
1.1 General Safety Notes.
1.2 The operator of the machine is responsible for, and has a duty of care in making sure that
the machine is operated safely and in accordance with the instructions in this user
manual. Keep the manual safe and pass it on if the machine is loaned or sold to
another user.
1.3 Please note the following safety points.
1.4 The machine should never be left in a condition which would allow an untrained
or unauthorised person/s to operate this machine
1.5 All due care and diligence should be taken by the operator for the safety of
and with regard to those around whilst using the machine.
1.6 Some or all of the following –warning signs, symbols and/or PPE pictograms
may appear throughout this manual. You MUST adhere to their warnings.
Failure to do so may result in personal injury to yourself or those around you.
DANGER
Indicates a hazard, which, if not avoided, could result in serious injury or death.
WARNING
Indicates a hazard, which, if not avoided, could result in serious injury.
CAUTION
Indicates a hazard which, if not avoided, might result in minor or moderate injury.
NOTE
Indicates a situation that could easily result in equipment damage.
READ and keep the manual safe and pass it on if the machine is loaned or sold to another user.
You MUST fully understand all instructions to ensure you use and operate the machine safely.

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Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or
repairing the machine.
1.10 Carbon Monoxide (where applicable).
1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death
as well as serious long term health problems such as brain damage.
1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the
following;
Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.13 Carbon monoxide poisoning symptoms are similar to flue, food poisoning, viral
infections and simply tiredness. It is quite common for people to mistake this very
dangerous poisoning for something else.

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1.14 To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment
inside any of the following; Home, garage, tent, camper van, mobile home, caravan or
boat. This is not exhaustive and if you are in any doubt contact your dealer.
1.15 If you think you have or someone around you has been affected by carbon monoxide
poisoning;
1.16 Get them fresh air immediately, by leaving the affected area or by opening doors and
windows. If safe and practical to do so make sure that the machine is turned off.
DO NOT enter a room you suspect of having carbon monoxide present –instead call
the emergency services.
1.17 Contact a Doctor immediately or go to Hospital –let them know that you suspect
carbon monoxide poisoning.
1.18 DO NOT use in an enclosed area or moving vehicle.
1.20 General Fuel Safety (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.21 Fire Hazard –keep fuel away from all sources of ignition for example heaters. Lamps,
sparks from grinding or welding.
1.22 DO NOT carry out hot work on tanks that have contained fuel.
1.23 ALWAYS keep the work area tidy.
1.24 ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
1.25 ALWAYS dispose of waste fuels correctly.
1.30 Fueling/De-fueling (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.31 ALWAYS fuel and defuel in a well ventilated area outside of buildings.
1.32 ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment
(PPE), suggested items are but not limited to safety gloves, overalls.

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1.33 When fueling/de-fueling ALWAYS avoid inhaling fumes.
1.34 When de-fueling ALWAYS use a proper fuel retriever.
1.35 ALWAYS carry fuel in the correct and clearly marked container.
1.40 Electrical Safety )where applicable).
1.41 Electricity can kill –NEVER work on LIVE/ENERGISED equipment.
1.42 Prior to carrying out any maintenance work you MUST identify electrical isolation
methods and isolate all electrical supplies.
1.43 Prior to use and with all electrical supplies isolated, you MUST check all electrical
cables, plugs and connectors for the following;
1.44 Are intact and have no signs of damage, to include but not limited to bare wires,
chaffing, cuts and loose wiring.
1.45 If there are any signs of damage, the damage item MUST be taken out of service until
the damage has been repaired by an electrically competent person.
1.46 All trailing cables should be routed so as not to cause any kind of trip hazard.
1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves.
1.50 Batteries (where present).
1.51 Batteries present a risk if they become damaged by the possible leaking of
electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care
should be taken when working on or near them. NOTE the electrolyte may be in a
liquid or gel form.
1.52 Should you come in to contact with electrolyte you should;
1.53 Remove all clothing contaminated with electrolyte. If you cannot remove then saturate
them in water.
1.54 Get medical assistance as soon as possible. You must advise the medical staff of
the type of acid.
1.55 Lead/acid battery = dilute sulphuric acid.
1.56 Nickel/cadmium = potassium hydroxide alkali electrolyte.
1.57 Use fresh running water to wash off excess electrolyte, continue this until medical
assistance arrives. Make sure that you do not was the electrolyte to another part of
your body or face.
1.58 If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately
washed away with large amounts of water. Make sure that you do not wash the
electrolyte to another part of your face or body.
1.59 Gasses from charging batteries are highly flammable and great care should be taken to
charge in well ventilated areas.
There is an explosion risk if the battery terminals are short circuited, when
connecting/disconnecting ALWAYS exercise great care so that the terminals or

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battery leads are NOT allowed to touch and cause a spark. ALWAYS use suitable
insulated tools.
1.60 Vibrations (where applicable).
1.61 Prolonged use of hand held (operated) machines will cause the user to feel the
effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s
phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the
hand to feel and regulate temperature, causing numbness and heat sensations and
may cause never damage and circulatory tissue death.
1.62 Not all factors that lead to white finger disease are known, but cold weather, smoking
and other diseases that affect blood vessels and blood circulation as well as large and
long-lasting impact of shocks are considered factors in the formation of white
finger. Note the following to reduce the risk of white finger and carpal tunnel
syndrome;
1.63 Wear gloves and keep your hands warm.
1.64 Take regular breaks.
1.65 All of the above precautions may help reduce the risk of white finger disease but not
rule out the carpal tunnel syndrome. Long-term and regular users are therefore
recommended to observe the condition of your hands and fingers. Seek medical
attention immediately if any of the above symptoms should occur.
1.70 Noise (where applicable).
1.71 The operating noise of the machine can damage your hearing. Wear hearing
protection such as earplugs or ear defenders to protect your hearing. Long-term and
regular users are advised to have hearing checked regularly. Be especially vigilant
and cautious when hearing ear protection because your ability to hear alarm
warnings will be reduced.
1.72 Noise emissions for this equipment is unavoidable. Carry out noisy work at approved
times and for certain periods. Limit the working time to a minimum. For your personal
protection and protection of people working nearby it is also advisable for them to wear
hearing protection.
1.73 See Certificate of Conformity section for Outdoor Noise declaration of
conformity.
MACHINE SPECIFIC SAFETY
1.80 General Machine Safety.
1.81 Read the owner’s manual carefully to understand how to operate this machine properly.
1.82 You should NEVER use the machine when;
1.83 Wearing loose clothing, barefoot or sandals.
1.84 Under the influence of drink or drugs or as a result of having taken medication for cold
or flu, or any other times when a possibility exists that your judgement might be

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impaired or that you might not be able to operate the machine properly and in a safe
manner.
1.85 Suffering from exhaustion or lack of sleep.
1.86 When the ground is slippery or when other conditions exist which might make it not
possible to maintain a steady posture.
1.87 At night, at times of heavy fog, or at any other times when your field of vision might
be limited and it would be difficult to gain a clear view of the area.
1.88 During rain storms, lighting storms, at times of strong or gale force winds, or at any
other times when the weather conditions might make it unsafe to use this product.
1.89 NEVER run the engine indoors. The exhaust gasses contain harmful carbon monoxide.
1.90 When using this machine for the first time and before actual work, you MUST learn how
to handle the machine from an experienced or skilled person.
1.91 Limit the amount of time using the machine continuously to somewhere around 10
minutes per session and take 10 to 20 minutes of rest between sessions. Also try to
keep the total amount of work in a single day limited to 2 hours or less.
1.92 NEVER allow children or anyone unable to fully understand the directions given in this
manual to operate this product.
1.93 Make sure you keep this manual handy so you may refer to it whenever questions arise
and ensure you pass this manual on if the machine is loaned or sold.
1.94 Correct Personal Protective Equipment (PPE) MUST be worn at all times when
operating or repairing this machine. This should include but is not limited to;
1.95 DO NOT use this machine inside a confined space such as but not limited to a
vehicle, house, garage, container, boat or building. Only use outside in a well
ventilated area.
1.96 For air cooling a minimum of 1m is required all around the machine.
1.97 Maximum ambient temperature 40 degrees Celsius.
1.98 Fire risk- Fuel can expand and overflow in a hot environment or moving vehicle.
1.99 Explosion risk- LPG/ Petrol can leak and the vapour is heavier than air. Never store in
confined spaces especially in a boat where the vapour/has will accumulate in the hull
and create a high risk of explosion.
1.99.1 Carbon monoxide poisoning risk- Never run an engine in a confined space or poorly
ventilated area. Keep the machine away from windows to prevent fumes entering the
internal space. Carbon monoxide is produced by the engine and contained in the
exhaust fumes. You cannot see it or smell it and it can kill you in minutes. 2. PART
LOCATIONS

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2. PART LOCATIONS
1
Carry Handle
7
Air Filter
2
Fuel Filler Cap
8
Spark Plug HT Lead Cap
3
Priming Plug
9
Choke Lever
4
Inlet
10
Recoil Start Handle
5
Outlet
11
Oil Filler Cap
6
Exhaust

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3. ASSEMBLY
CAUTION
Only use the hoses and couplings designed for this pump.
Incorrect hoses and couplings can cause performance issues and permanent damage
to the equipment which will not be covered by the warranty.
3.0 Place the water pump in the desired operating location.
3.1 Attach the flexible discharge house to the top outlet by sliding the hose over the outlet
barb and securing with the hose clamp (1).
3.2 Attach the suction hose to the lower inlet by sliding the hose over the inlet barb and
securing with the hose clamp (2).
3.3 Attach the strainer to the suction hose (3).

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OIL
4.0 Place the water pump on a flat level surface.
4.1 Ensure the area around the oil filler cap is clean and free of dirt and debris.
4.2 Remove the oil filler cap/dipstick (1).
4.3 Slowly fill with semi-synthetic sae15w40 engine oil until you reach the upper mark
level on the dipstick (2).
4.4 Stop and check occasionally and do not overfill.
4.5 Refit the oil filler cap/dipstick.
FUEL
4.6 Place the water pump on a flat level surface.
4.7 Ensure the area around the fuel filler cap is clean and free of dirt and debris.
. FUEL &
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OIL
NOTE
This machine is shipped dry of fuel and oil and will need filling
BEFORE
use.
Oil: Semi
-
Synthetic SAE 15W40 Engine Oil.
Fuel: Unleaded Petrol.
CAUTION
All fuels are highly flammable.
Always fuel and defuel in a well ventilated area.
Allow the engine
to cool before fueling.
Always wear the appropriate Personal Protective Equipment.
4. FUEL & OIL

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4.8 Unscrew the fuel filler cap.
4.9 Slowly fill with unleaded petrol (3).
4.10 Leave a 25mm gap between the fuel and the top of the fuel tank.
4.11 Refit the fuel filler cap securely.
5. STARTING PROCEDURE
CAUTION
Check the engine oil and fuel levels are correct before operation.
NEVER start the machine indoors. This machine produces Carbon Monoxide a
colourless and odourless gas that can cause serious injury or death.
5.0 Remove the priming cap from the pump and completely fill the pump chamber with
clean water (1).
5.1 Refit the priming cap but do not over tighten.
5.2 Move the fuel valve lever (A) to the ON position.
5.3 FROM COLD: Move the choke lever (B) to the CLOSED position.

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NOTE: For a warm engine, leave the choke lever in the OPEN position.
5.4 Move the throttle lever (C) about 1/3 away from the MIN position.
5.5 Turn the engine switch (D) ON.
5.6 Hold the recoil starter handle (E) and gently pull until you feel resistance.
5.7 Then pull swiftly until the engine starts.

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6. STOPPING PROCEDURE
5.8 DO NOT let the recoil handle snap back against the housing, return it slowly.
5.9 Once the engine starts, slowly move the choke lever to the OPEN position as the
engine warms up.
5.10 If the engine begins to struggle, move the choke lever back to the CLOSED position
and slowly move it back to the OPEN position. 4.11 Once the engine has warmed
up, moved the throttle lever to the desired engine speed.
6.0 Move the throttle lever from fast to slow and allow the water pump to run at idle under
no load for 30 seconds.
6.1 Turn the engine switch to the OFF position.
6.2 Move the fuel valve lever to the OFF position.
6.3 Allow the engine to completely cool before storing or moving.
6.4 After cooling, remove the priming plug (A) and priming drain plug (B) and allow it to
drain thoroughly.

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6. OPERATION
7.0 Only operate the water pump outdoors in a well ventilated area.
7.1 Never operate the pump indoors or in a confined space.
7.2 Be aware of building openings and ventilation systems where the exhaust may enter
during operation.
7.3 Keep at least 2 meters of clearance on all sides of the water pump including overhead.
7.4 Always place the water pump on flat level ground to avoid tipping during operation.
7.5 Always use the strainer on the suction pipe.
7.6 Suspend the strainer if there is any sand or mud present at the bottom of the water.
7.7 Pump output will be affected by the type, length and size of the suction and discharge
hoses.
Suction head is the distance (A) from the water intake to the suction port.
The pumping height, total head, is the distance (B) from the water intake to the point
of discharge.
As total head increases, the pump output decreases.
The discharge capacity is greater than the suction capacity. Therefore, it is important to
keep the suction head less than the total head.
The time required to draw the water from the source to the pump (self-priming time)
can be decreased by minimising the suction head.
CAUTION
ALWAYS check the oil and fuel level BEFORE operation.
Ensure you have
read and understood this manual before operation.
7. OPERATING

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7.8 This water pump produces maximum suction lift at elevations below 1000ft (305m).
For every increase of 1000ft (305m) above sea level:
The engine will lose about 3% of its power.
Total head will be reduced by about 25cm.
Lower atmospheric pressure results in slower engine speeds and reduced water flow
through the pump.

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7. MAINTENANCE
CAUTION
Before performing any maintenance you must ensure the water pump has been
turned off, the fuel valve lever set to closed, the spark plug HT lead cap removed and
the engine allowed to cool completely.
Always carry out maintenance in a clean and well ventilated area and follow all
safety precautions when handling fuels and oils.
Always wear the appropriate Personal Protective Equipment (PPE).
Use only genuine parts or their equivalent for maintenance or repair.
Service more frequently in dusty environments.
The pump should be serviced by an authorised water pump dealer.
8.0 Maintenance Schedule
Regular Service Period
Month or operating hour interval,
Whichever comes first
Pre- op-
eration
check
First
month or
20 Hrs
Every 3
months or
50 Hrs
Every 6
months
or 100
Hrs
Every
year or
300 Hrs
Engine Oil
Inspection
●
Change
●
●
Air Cleaner Element
Inspection
●
Change
●
Spark Plug Maintenance
●
Tappet Clearance Adjustment
●
Combustion Chamber Cleaning
●
Fuel Tank Cleaning
●
Fuel Line
Every 2 Years (replace if necessary)
Impeller Inspection
●
Casing Cover Inspection
●
Inlet valve Inspection
●
8. MAINTENANCE

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8.1 Disconnect the spark plug HT Lead cap.
8.2 Place a suitable container beneath the engine.
8.3 Remove the oil filler/dipstick (A).
8.4 Remove the oil drain plug (B) and the washer (C).
8.5 Allow the oil to drain completely.
8.6 Replace the washer and oil drain plug and slowly refill the oil through the oil filler neck
(D) to the upper mark on the dipstick.
8.7 Dispose of the waste engine oil in a manner that is compatible with the environment.
NOTE
Drain the engine oil while the
engine is warm (not hot) to assist with rapid and complete
draining.
OIL

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AIR FILTER
NOTE
Never run the water pump without an air filter being installed.
Failure to run the machine without an air filter may cause irreversible damage to the
machine that will not be covered by the warranty.
8.8 Remove the air filter cover.
8.9 Remove the air filter element.
8.10 Inspect the air filter element for wear or damage and replace accordingly.
8.11 Clean the foam element in warm soapy water and allow to dry naturally.
8.12 Soak the foam element in clean engine oil and remove any excess.
8.13 Reinstall the air filter element.
8.14 Refit the air filter cover.
SPARK PLUG
8.15 Remove the spark plug HT lead cap and clean the area around the spark plug.
8.16 Remove the spark plug (A).
8.17 Inspect the electrode and if it shows signs of wear or damage replace.
8.18 Using a feeler gauge, check the spark plug gap (B). The
gap should be 0.70-0.80mm.
8.19 Gently tap the electrode to bend it to the correct gap.
8.20 Clean the electrode with a soft wire brush and reinstall by hand to avoid cross
threading.
8.21 Once installed hand tight, tighten an addition 3/8 to ½ a turn. Do
not over tighten.
8.22 Refit the spark plug HT lead cap.

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9. STORAGE
WARNING
The exhaust becomes very hot during operation and remains hot for a while after
use. Allow the exhaust to cool before transporting or storing the water pump.
WARNING
If transporting the water pump, turn the engine switch and fuel valve to OFF.
Keep the water pump level to prevent fuel spillage. Fuel
vapour or spilt fuel may ignite.
9.0 If storing for more than 30 days, you must follow the correct storage procedure to
avoid any possible issues with the water pump.
9.1 Pump clean water through the water pump before shutting down to remove any dirt of
debris.
9.2 Drain the fuel from the fuel tank in to a suitable container.
9.3 Run the water pump until it cuts out to remove the remaining fuel from the fuel lines and
carburetor.
9.4 Remove the pump drain plug and drain as much water as possible from the pump
housing.
9.5 Drain the engine oil and replace with fresh engine oil.
9.6 Remove the spark plug, pour one teaspoon of fresh engine oil down the cylinder bore.
9.7 With the spark plug removed, pull the recoil starter handle 3 to 4 times to coat the
inside of the cylinder bore.
9.8 Refit the spark plug.
9.9 Clean the outside of the water pump with a damp cloth. Do not used detergents or
solvents as some could damage plastic parts.
9.10 Lubricate external moving parts with a silicone based spray grease.
9.11 Store the pump in an upright position.
9.12 Store in a cool place, away from excessive humidity and dust.
9.13 Do not stack other items on top of the water pump.