PACLITE Equipment DRC User manual

2012
2
GB/US Operator’s Manual
Spare Parts 11

Signed by:
Si
g
nature: Quality Manager - On behalf of Uni-corp Europe
Directrice de Qualité - au nom de Uni-corp
Europe S.A.R.L.
Anita Tan
EC DECLARATION OF CONFORMITY / DECLARATION CE DE
CONFORMITE / DECLARACIÓN DE CONFORMIDAD CE / DECLARAÇÃO
CE DE CONFORMIDADE
We, Uni-corp Europe, 33 Avenue Pierre Brossolette, 94048 Créteil Cedex, France,hereby certify that if the product described
within this certificate is bought from an authorised Paclite dealer within the EEA, it conforms to the following directives: Machinery
Directive 2006/42/EC, Electromagnetic Compatibility Directive 2004/108/EC (as amended by 92/31/EEC & 93/68 EEC). The
physical agent (vibration) conforms with the directive 2002/44/EC. The low voltage directive 2006/95/EC, BS EN ISO 12100-1/2
Safety of machinery and associated harmonised standards, where applicable. Noise emissions conform to directive 2005/88/EC
Annex VI), for machines under article 12 the notified body is TÜV Rheinland Product Safety GmbH - Am Grauen Stein - D-
51105 Köln, Germany.
Nous soussignons, Uni-corp Europe, 33 Avenue Pierre Brossolette, 94048 Créteil Cedex, France, certifions que si le produit
décrit dans ce certificat est acheté chez un distributeur de la marque déposée “Paclite” au sein de la EEA, celui-ci est conforme
aux norms CEE ci-après: Norme de la machine 2006/42/CE, Norme compatible pour l’électromagnétisme 2004/108/CE (modifie
par 92/31/CEE et 93/68/CEE). Le nombre de vibrations est en accord avec la directive 2002/44/CE. Caractéristiques basse
tension 2006/95/CEE, BS EN ISO 12100-1/2 , Norme de sécurité des machines et des critères associés et configurés, si
applicable. Les émissions debruit sont conformes à la directive 2005/88/CE Annexe VI pour machines, article 12. L’objet
mentionné est TÜV Rheinland Product Safety GmbH - Am Grauen Stein - D-51105 Köln, Allemagne.
La Sociedad, Uni-corp Europe, 33 Avenue Pierre Brossolette, 94048 Créteil Cedex, France, por el presente documento
certifica que si el producto descrito en este certificado es comprado a un distribuidor autorizado de Paclite en la EEA, este es
conforme a las siguientes directivas: 2006/42/CE de la CEE, Directiva 2004/108/CEE sobre Compatibilidad Electromagnética
(según enmiendas 92/31/CEE y 93/68 CEE). El numero de vibraciones esta de acuerdo con la Directiva 2002/44/CE. Directiva
sobre Bajo Voltaje 2006/95/CEE, BS EN ISO 12100-1/2 de Seguridad de Maquinaria y Niveles armonizados estándares
asociados donde sean aplicables. Emisión de Ruídos conforme a la Directiva 2005/88/CE Anexo VI para máquinas bajo articulo
12 la mencionada unidad está TÜV Rheinland Product Safety GmbH - Am Grauen Stein - D-51105 Köln, Germany.
O signatário, Uni-corp Europe, 33 Avenue Pierre Brossolette, 94048 Créteil Cedex, France, pelo presente, declara que se o
produto descrito neste certificado foi adquirido a um distribuidor autorizado do Paclite em qualquer pais da EEA, está em
conformidade com o estabelecido nas seguintes directivas comunitárias: 2006/42/CE, Directiva de Compatibilidade
Electromagnética 2004/108/CEE (conforme corrigido pelas 92/31/EEC & 93/68 EEC). O numero de vibrações está de acordo com
a directiva 2002/44/CE LB. A directiva de baixa voltagem 2006/95/CEE, BS EN ISO 12100-1/2 Segurança da maquinaria e às
normas harmonizadas afins se aplicáveis. As emissões de ruido respeitam e estão dentro das directivas para máquinas
2005/88/CE Anexo VI, artigo 12, sendo o organismo notificado TÜV Rheinland Product Safety GmbH - Am Grauen Stein - D-
51105 Köln, Germany.
E
P
GB/US
F
PRODUCT TYPE……
MODEL……………….
SERIAL No…………..
DATE OF
MANUFACTURE…….
WEIGHT………………
TYPE DE PRODUIT….
MODELE……………...
Nº DE SERIE………….
DATE DE
FABRICATION……….
POIDS…………………
TIPO DE PRODUCTO..
MODELO……………...
Nº DE SERIE………….
FECHA DE
FABRICACIÓN……….
PESO…………………
TIPO DE PRODUCTO..
MODELO……………...
Nº DE SÉRIE………….
DATA DE
FABRIC……………….
PESO……………….…

2
Foreword
This manual has been written to help you operate your DRC Drive Unit safely. It is intended
primarily for dealers and operators of DRC Drive Units. It is recommended that you keep this
manual or a copy of it with the machine so that it is readily available for reference.
Before you operate or carry out any maintenance on this machine YOU MUST READ and
UNDERSTAND this manual.
Should you have ANY QUESTIONS about the safe use or maintenance of this machine after
reading this manual, ASK YOUR SUPERVISOR or CONTACT:
Uni-corp Europe on [phone]
Paclite reserves the right to change machine specification without prior notice or obligation.
Directions with regard notations
Text in this manual to which special attention must be paid are shown in the following way:
Contents
Foreword..................................................................................................................................................2
Safety Information ............................................................................................................................... 3-4
Machine Description................................................................................................................................5
Operation.................................................................................................................................................6
Pre-Start Checks................................................................................................................................. 6-7
Start And Stop Procedure........................................................................................................................7
Service and Maintenance.................................................................................................................... 7-8
Trouble Shooting.....................................................................................................................................9
Technical Data.........................................................................................................................................9
Transportation and Storage.....................................................................................................................9
Warranty................................................................................................................................................10
Spare Parts...................................................................................................................................... 11-12
This WARNING sign indicates a potential hazard, which if ignored could result in
the DEATH of the operator and/or those close by.
WARNING
This CAUTION sign indicates a potential hazard, which if ignored, could result in
injuries to the operator and/or those close by, as well as damaging the machine.
CAUTION

DRC Drive Unit Manual (2009 version)
3
Safety Information
For your own personal protection and for the safety of those around you, please read and ensure
you fully understand the following safety information. It is the responsibility of the operator to
ensure that he/she fully understands how to operate this equipment safely. If you are unsure about
the safe and correct use of the Drive Unit, consult your supervisor or Paclite Equipment.
General Safety
The owner of this machine must observe, and also train the user of the machine to observe,
the effective labour protection laws in the country of application.
This machine is to be used for is intended application only.
This machine must only be operated by well-trained personnel.
Personal Protective Equipment (PPE) must be worn by the operator whenever the equipment
is being used.
Cordon off the work area and keep members of the public and unauthorised personnel at a
safe distance.
Make sure you know how to safely switch this machine OFF before you switch it ON in case
you run into any difficulties.
Always switch OFF the engine before servicing it.
During use, the engine becomes very hot. Always allow the engine to cool down before
touching it.
Never leave the engine running and unattended.
Never remove or tamper with any fitted guards; they are there for your own protection. If they
are damaged or missing, DO NOT USE THE MACHINE until the guard has been replaced or
repaired.
Always switch OFF the engine before transporting it, moving it around site or servicing it.
Do not operate the machine when you are ill, feeling tired or when under the influence of
alcohol or drugs.
This machine is designed to eliminate the possible risks arising from the use of it. However,
risks DO reside, and these residual risks are not clearly recognisable and may cause personal
injury or property damage, and possibly death. If such unpredictable and unrecognisable risks
become apparent, the machine must be stopped immediately, and operator or his supervisor
must take appropriate measure to eliminate such risks. It is sometimes necessary that the
manufacturer must be informed of such an event for future counter measuring.
Improper maintenance can be hazardous. Read and understand this section
before you perform any maintenance, service or repairs.
CAUTION

4
Fuel Safety
Before re-fuelling, switch off the engine and allow it to cool.
When re-fuelling, use a proper funnel, and avoid spilling over the engine.
When re-fuelling, DO NOT smoke or allow naked flames in the area.
Spilt fuel must be made safe immediately by using sand. If fuel is spilt on your clothes, change
them.
Store fuel in an approved, purpose made container away from heat and sources of ignition.
Health & Safety
Fuel
Do not ingest fuel or inhale fuel vapors and avoid contact with your skin. Wash fuel splashes
immediately. If you get fuel in your eyes, irrigate with copious amounts of water and seek medical
attention as soon as possible.
Exhaust Fumes
PPE (Personal Protective Equipment)
Suitable PPE must be worn when using this equipment i.e. safety goggles, gloves, ear defenders,
dust mask and steel toe-capped footwear (with anti-slip soles for added protection). Wear clothing
suitable for the work you are doing. Always protect skin from contact with concrete.
Environment
In order to protect the environment please recycle any discarded
apparatus or accessories. Various parts are made from steel, aluminium
and rubber. Take the discarded apparatus to the relevant recycling
facilities
Fuel is flammable. It may cause injury and property damage. Shut down the
engine, extinguish all open flames and do not smoke while filling the fuel tank.
A
lwa
y
s wi
p
e u
p
an
y
s
p
illed fuel.
WARNING
The exhaust fumes produced by this machine are highly toxic and can kill! Make
sure the work area is adequately ventilated.
WARNING

DRC Drive Unit Manual (2009 version)
5
Machine Description
1
4
2
3
5
8
7
6
1. See diagram
2. Air filter housing
3. Recoil starter
4. Engine ON/OFF
switch
5. Lifting points
6. Fuel tank (petrol)
7. Housing (coupling
connection point)
8. Exhaust
N.B. Drawing based on
Robin EX17 engine. For
other engines please
refer to the
manufacturer’s
handbook.

6
Operation
Before connecting anything to the drive unit, the engine should first have the correct operating
temperature. Start the engine and run idle for a few minutes and then switch off again. Refer to the
Start/Stop Procedure.
Connection Procedure
After warning up the engine you are now ready to connect your unit to the flexible drive shaft.
Before connecting the flexible shaft to the unit, you must lay the shaft out to its full length.
1. To assemble the flexible drive to the Drive unit, twist the spring-
mounted lever on the flange 180º in a clockwise direction and
insert the flexible drive end piece connector.
2. On releasing the lever the rod mechanism should locate in the
groove of the end piece connector.
3. If the rod mechanism fails to locate, rotate the engine crank
shaft with the rope start or handle while pushing the end piece
in.
Once all connections are securely in place you may now start the engine. Refer to the
Start/Stop Procedure.
The engine should now be running at idle speed. Always check the engine for any signs of
unusual noise. If there are any abnormalities stop the machine immediately and refer to the
section on trouble shooting.
When you are ready to begin operation set the throttle to maximum.
To stop the drive unit refer to the Start/Stop Procedure.
Pre-Start Checks
The following inspection must be performed before the start of each work session or after every
four hours of use, whichever is first. Please consult the service section for detailed guidance. If any
fault is discovered, the machine must not be used until the fault is rectified.
1. Thoroughly inspect the machine for signs of damage.
2. Check hoses, filler openings, drain plugs and any other areas for signs of leakage. Fix any
leaks before operating.
Risk of serious hand injury due to rotating parts. Keep hands away from the
unit’s housing during the warm-up period.
CAUTION

DRC Drive Unit Manual (2009 version)
7
3. Check the engine oil level and top up if required. Use proper engine oil with the proper
viscosity (SAE 10W-30 is recommended).
4. Check the engine fuel level and top up as necessary. Use clean fuel. The use of contaminated
fuel may damage the fuel system.
5. Check for oil and fuel leaks.
Start and Stop Procedure
1. Open the fuel cock.
2. Turn the STOP SWITCH to the position ‘I’ (ON)
3. Set the speed control lever 1/3 of the way towards the high speed position.
4. Close the choke lever.
If the engine is cold or the ambient temperature is low, close the choke lever fully.
If the engine is warm or the ambient temperature is high, open the choke lever half way, or
keep it fully open.
5. Pull the starter handle slowly until resistance is felt. This is the ‘compression’ point. Return the
handle to its original position and pull swiftly. Do not pull out the rope all the way. After starting
the engine, allow the starter handle to return to its original position while still holding the
handle.
6. After starting the engine, gradually open the choke by turning the choke lever and finally keep
it fully opened. Do not fully open the choke lever immediately when the engine is cold or the
ambient temperature is low, because the engine may stop.
7. To stop the engine, Set the speed control lever at the low speed position and allow the engine
to run at low speed for 1 to 2 minutes before stopping.
8. Turn the STOP SWITCH counter-clockwise to the position ‘0’ (OFF)
9. Close the fuel cock.
10. Pull the starter handle slowly and return the handle to its original position when resistance is
felt. This operation is necessary to prevent outside moist air from intruding into the combustion
chamber.
Service and Maintenance
Improper operation can be hazardous. Read and understand this section
before you start the machine.
CAUTION
Before carrying out any maintenance on this machine ensure the engine has
been switched off. The engine should also be allowed to cool as parts of the
engine become hot during use.
CAUTION

8
The Paclite Equipment Drive Units are designed to give many years of trouble free operation. It is,
however, important that the simple regular maintenance listed in this section is carried out. It is
recommended that an approved Paclite Equipment dealer carries out all major maintenance and
repairs. Always use genuine Paclite Equipment replacement parts, the use of spurious parts may
void your warranty.
Before any maintenance is carried out on the machine, switch off the engine. For petrol machines,
disconnect the HT lead from the sparkplug. Always set the Drive Unit on level ground to ensure
any fluid levels will be correctly read. Only use recommended oils (see chart below).
Running In Period
When the Drive Unit is first used from new, the engine oil must be changed after the initial running
in period (see engine manual for full details)
Note: When servicing the engine please refer to the engine manual for instructions.
Routine Maintenance After first 4
hours First month / 20 hours 3 months / 50 hours 6 months / 100 hours
Air Filter Check Condition 
Clean / Replace 
Engine Oil Check Level 
Change 
Spark Plug Check / Clean 
Oil/Fuel Type & Quantity—Spark Plug Type
Oil Type Quantity
(litres) Fuel Type Capacity (litres)
Spark plug
Type
Electrode
Gap
GX160
SAE
10W-30
0.6 Unleaded
Petrol /
Gasoline
2.5
NGK
BR-6HS 0.6-0.7mm
EX17 1.1 3.6
EY20 0.6 3.8

DRC Drive Unit Manual (2009 version)
9
Trouble Shooting
Problems Possible Causes Countermeasures
Engine stops suddenly or does
not run.
1. No fuel
2. Engine switched off
3. Spark plug fouled
4. Engine cold
5. Engine flooded
1. Open fuel cap, fill fuel tank
2. Switch engine on
3. Clean & reset plug gap
4. Close choke
5. Open choke, fully open
throttle & pull recoil starter
until engine fires.
Engine will not start Major fault Contact Agent or Paclite
Equipment
Technical Data
Model EX17 EY20 GX160
Machine Width (mm) 370
Machine Height (mm) 460
Machine Length (mm) 420
Engine Type 4-Stroke Gasoline/Petrol (unleaded)
Max. Power Output - hp (kW) 6.0(4.2) 5.0(3.7) 5.5(4)
Max. Engine Speed (rpm) 3,600 - 4,000 3.600
Transportation and Storage
When it is not used for long periods of time, store the drive unit in a clean, dry and protected
environment.
When transporting, ensure the drive unit is safe against damage occurring as a result of
slipping, overturning and sudden impact. Always transport the engine in an upright position.
Never transport the unit while the engine is running even if it is only for a short distance.
If you do not use the engine for more than a month, discharge the fuel in order to prevent the
build up of gum in the fuel system and carburetor parts (refer to engine manual for
instructions).

10
Warranty
Your new Paclite DRC Drive Unit is warranted to the original purchaser for a period of one-year
(12 months) from the original date of purchase.
The Paclite Equipment warranty covers defects in design, materials and workmanship.
The following are not covered under the Paclite Equipment warranty:
1. Damage caused by abuse, misuse, dropping or other similar damage caused by or as a result
of failure to follow assembly, operation or user maintenance instructions.
2. Alterations, additions or repairs carried out by persons other than Paclite Equipment or their
recognised agents.
3. Transportation or shipment costs to and from Paclite Equipment or their recognised agents, for
repair or assessment against a warranty claim, on any machine.
4. Materials and/or labour costs to renew, repair or replace components due to fair wear and
tear.
5. The engine, air filter and the engine spark plug.
Paclite Equipment and/or their recognised agents, directors, employees or insurers will not be held
liable for consequential or other damages, losses or expenses in connection with or by reason of
or the inability to use the machine for any purpose.
Warranty Claims
All warranty claims should firstly be directed to Uni-corp Europe, either by telephone, by fax, by
email, or in writing.
For warranty claims:
Uni-corp Europe S.A.R.L.,
Paclite Equipment,
33 Avenue Pierre Brossolette,
94048 Créteil Cedex,
FRANCE
Tel : [phone] Fax: [phone]
Email: [email protected]

DRC Drive Unit Manual (2009 version)
11
Spare Parts Drawing

12
Spare Parts List
No. Part No. Part Description
1 DRCEX17(DH)-EB-0300-A ENGINE BASE
2 DRCEX17(DH)-EB20B-0103 RUBBER ABSORBER
3 DRCEX17(DH)-EB-0310-A FIXING PLATE
4 DRCEX17(DH)-RAM80-0409 NAMEPLATE
5 DRCEX17(DH)-K.RVT-3.2x7.1 RIVET
6 DRCEX17(DH)-SPG.W8-DIN-1 SPRING WASHER
7 DRCEX17(DH)-FN.B-M8x45-8.8-DIN-1 BOLT
8 DRCEX17(DH)-W05-EX17 ENGINE
9 DRCEX17(DH)-WOD.W8-GB-1 WASHER
10 DRCEX17(DH)-FN.B-M8x40-8.8-DIN-1 BOLT
11 DRCEX17(DH)-Key.A-5x5x30 KEY
12 DRCEX17(DH)-VIBTCC-1102 ENGINE DRIVE SHAFT
13 DRCEX17(DH)-F05081P PACLITE HOUSING
14 DRCEX17(DH)-F04837 SPRING
15 DRCEX17(DH)-F04835 TRIGGER
16 DRCEX17(DH)-SC.PIN-4x20 SPRING PIN
17 DRCEX17(DH)-FN.W8-DIN-1 WASHER
18 DRCEX17(DH)-HSPG.W8-DIN-1 SPRING WASHER, TANG ENDS
19 DRCEX17(DH)-FN.B-M8x30-8.8-DIN-1 BOLT

Notes

Uni-corp Europe S.A.R.L.
Paclite Equipment
33 Avenue Pierre Brossolette,
94048 Créteil Cedex,
FRANCE
+33
(
0
)
1 49 81 69 55
[email protected] paclite-equip.com
+33
(
0
)
1 48 98 40 88
2012