Panasonic KX-FL513RU User manual

© 2003 Panasonic Communications Co., Ltd. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
KX-FL513RU
(for Russia)
High Speed Laser Fax and Copier
IMPORTANT INFORMATION ABOUT LEAD FREE, (PbF), SOLDERING
If lead free solder was used in the manufacture of this product the printed circuit boards will be marked PbF.
Standard leaded, (Pb), solder can be used as usual on boards without the PbF mark.
When this mark does appear please read and follow the special instructions described in this manual on the use of PbF and how
it might be permissible to use Pb solder during service and repair work.
ORDER NO. KMF0310714C3

1 INTRODUCTION 4
1.1. TRANSLATION LISTS 4
1.2. ABOUT LEAD FREE SOLDER (PbF: Pb free) 6
1.3. HOW TO RECOGNISE THAT Pb FREE SOLDER IS
USED 7
1.4. SAFETY PRECAUTIONS 8
1.5. INSULATION RESISTANCE TEST 8
1.6. FOR SERVICE TECHNICIANS 8
1.7. BATTERY CAUTION 8
1.8. AC CAUTION 9
1.9. PERSONAL SAFETY PRECAUTIONS 9
1.10. SERVICE PRECAUTIONS 11
1.11. FOR BEST PERFORMANCE 11
2 FEATURES AND SPECIFICATIONS 12
2.1. FEATURES 12
2.2. SPECIFICATIONS 13
2.3. OPTIONAL ACCESSORIES 13
3 INSTALLATION 14
3.1. LOCATION OF CONTROLS 14
3.2. CONNECTIONS 16
3.3. INSTALLATION 17
4 MAINTENANCE 29
4.1. MAINTENANCE ITEMS AND COMPONENT LOCATIONS
29
4.2. PRINTING 31
4.3. PRINTING (PAPER PICK UP) 32
4.4. SCANNING (ADF) 33
4.5. MAINTENANCE 34
4.6. DOCUMENT JAMS 37
4.7. RECORDING PAPER JAMS 38
5 DISASSEMBLY INSTRUCTIONS 41
5.1. UPPER MAIN CABINET SECTION 42
5.2. LOWER MAIN CABINET SECTION 43
5.3. HOW TO REMOVE THE OPERATION PANEL ASS’Y 44
5.4. HOW TO REMOVE THE PICK UP UNIT 45
5.5. HOW TO REMOVE THE PICK UP ROLLER 46
5.6. HOW TO REMOVE THE OPERATION BOARD 47
5.7. HOW TO REMOVE THE LOWER FLAME 48
5.8. HOW TO REMOVE THE SEPARATION RUBBER 48
5.9. HOW TO REMOVE THE TRANSFER ROLLER 49
5.10. HOW TO REMOVE THE SEPARATION ROLLER 50
5.11. HOW TO REMOVE THE BOTTOM PLATE 51
5.12. HOW TO REMOVE THE ANALOG BOARD 51
5.13. HOW TO REMOVE THE HIGH VOLTAGE POWER
BOARD 52
5.14. HOW TO REMOVE THE LASER UNIT 52
5.15. HOW TO REMOVE THE FAN UNIT 53
5.16. HOW TO REMOVE THE LOW VOLTAGE POWER
BOARD 53
5.17. HOW TO REMOVE THE SOLENOID 54
5.18. HOW TO REMOVE THE HANDSET HOLDER 54
5.19. HOW TO REMOVE THE MAIN MOTOR 55
5.20. HOW TO REMOVE THE FUSER UNIT 56
5.21. HOW TO REMOVE THE CIS 57
5.22. NOTE FOR ASSEMBLING 58
5.23. INSTALLATION POSITION OF THE LEAD 59
6 TROUBLESHOOTING GUIDE 60
6.1. USER RECOVERABLE ERRORS 60
6.2. PROGRAMMING AND LISTS 62
6.3. TEST FUNCTIONS 65
6.4. REMOTE PROGRAMMING 69
6.5. TROUBLESHOOTING DETAILS 77
7 CIRCUIT OPERATIONS 148
7.1. CONNECTION DIAGRAM 148
7.2. GENERAL BLOCK DIAGRAM 149
7.3. FACSIMILE SECTION 151
7.4. NCU SECTION 162
7.5. ITS (Integrated telephone System) and MONITOR
SECTION 164
7.6. CIS CONTROL SECTION 166
7.7. STEPPING MOTOR DRIVE SECTION 167
7.8. FAN MOTOR SECTION 171
7.9. SOLENOID DRIVE SECTION 173
7.10. LSU (Laser Scanning Unit) SECTION 174
7.11. SENSORS AND SWITCHES SECTION 176
7.12. OPERATION BOARD SECTION 185
7.13. LCD SECTION 186
7.14. HVPS (High Voltage Power Supply) SECTION 187
7.15. HEAT LAMP CONTROL CIRCUIT 189
7.16. POWER SUPPLY BOARD SECTION 195
8 REFERENCE MATERIALS DATA 198
8.1. PRINTING OPERATION PRINCIPLE 198
8.2. TERMINAL GUIDE OF THE ICs TRANSISTORS AND
DIODES 206
8.3. HOW TO REPLACE THE FLAT PACKAGE IC 207
8.4. DIGITAL BOARD SECTION 209
8.5. MODEM SECTION 211
8.6. TEST CHART 217
9 FIXTURES AND TOOLS 219
10 CABINET, MECHANICAL AND ELECTRICAL PARTS
LOCATION 220
10.1. GENERAL SECTION 220
10.2. OPERATION COVER SECTION (1) 221
10.3. OPERATION COVER SECTION (2) 222
10.4. OPERATION COVER SECTION (3) 223
10.5. PICK UP SECTION 224
10.6. FUSER SECTION 225
10.7. UPPER MAIN CABINET SECTION 226
10.8. LOWER MAIN CABINET SECTION (1) 227
10.9. LOWER MAIN CABINET SECTION (2) 228
10.10. LOWER CABINET SECTION (3) 229
10.11. ACTUAL SIZE OF SCREWS AND WASHER 230
CONTENTS
Page Page
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11 ACCESSORIES AND PACKING MATERIALS 231
12 REPLACEMENT PARTS LIST 232
12.1. CABINET AND ELECTRICAL PARTS 232
12.2. ACCESSORIES AND PACKING MATERIALS 234
12.3. DIGITAL BOARD PARTS 234
12.4. ANALOG BOARD PARTS 237
12.5. OPERATION BOARD PARTS 239
12.6. HIGH VOLTAGE POWER SUPPLY BOARD PARTS 240
12.7. LOW VOLTAGE POWER SUPPLY BOARD PARTS 240
12.8. EXIT SENSOR BOARD PARTS 241
12.9. DRUM AND TONER SENSOR BOARD PARTS 241
12.10. VARISTOR BOARD PARTS 241
12.11. FIXTURES AND TOOLS 241
13 FOR THE SCHEMATIC DIAGRAMS 243
14 SCHEMATIC DIAGRAM 244
14.1. DIGITAL BOARD (PCB1) 244
15 SCHEMATIC DIAGRAM 248
15.1. ANALOG BOARD (PCB2) 248
15.2. OPERATION BOARD (PCB3) 250
15.3. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 252
15.4. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 253
15.5. EXIT SENSOR BOARD (PCB6) 254
15.6. DRUM AND TONER SENSOR BOARD (PCB7) 254
15.7. VARISTOR BOARD (PCB8) 254
16 PRINTED CIRCUIT BOARD 255
16.1. DIGITAL BOARD (PCB1) 255
16.2. ANALOG BOARD (PCB2) 257
16.3. OPERATION BOARD (PCB3) 259
16.4. HIGH VOLTAGE POWER SUPPLY BOARD (PCB4) 261
16.5. LOW VOLTAGE POWER SUPPLY BOARD (PCB5) 263
16.6. EXIT SENSOR BOARD PARTS (PCB6) 265
16.7. DRUM AND TONER SENSOR BOARD (PCB7) 265
16.8. VARISTOR BOARD (PCB8) 265
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1 INTRODUCTION
1.1. TRANSLATION LISTS
1.1.1. LCD MESSAGE
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1.1.2. ERROR CODE TABLE
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1.2. ABOUT LEAD FREE SOLDER (PbF: Pb free)
Note:
In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that
contains lead.
We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin, (Sn),
Silver, (Ag), and Copper, (Cu).
This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair
work we suggest using the same type of solder although, with some precautions, standard Pb solder can also be used.
Caution
• • •
• PbF solder has a melting point that is 50° ~ 70° F, (30° ~ 40°C) higher than Pb solder. Please use a soldering iron with
temperature control and adjust it to 700° ± 20° F, (370° ± 10°C). In case of using high temperature soldering iron, please
be careful not to heat too long.
• • •
• PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100°F, (600°C).
• • •
• If you must use Pb solder on a PCB manufactured using PbF solder, remove as much of the original PbF solder as possible
and be sure that any remaining is melted prior to applying the Pb solder.
• • •
• When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the
opposite side (See figure, below).
1.2.1. SUGGESTED PBF SOLDER
There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper,
(Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufac-
turer’s specific instructions for the melting points of their products and any precautions for using their product with other
materials.
The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm.
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1.3. HOW TO RECOGNISE THAT Pb FREE SOLDER IS USED
P.C.Boards marked as “PbF” use Pb Free solder. (See the figure below.)
Pb Free is not used the Power Supply Board of this unit.
(Example :Digital board)
CN612
18
E
L659
L661
L660
IC605
R70
L619 L618
C667
R708 L630
R611
F605 R736
L620
L621 R723
R613R610
C717 C731
C694
L655
L643
L604 L606 L605 R767
R769 R768 L656 L657
H
Q609
75
51
50
2625
1
76
100
C738
C668
RA610
RA609
D602
J600
8
1
9
IC610
Q613
C726
D607
D608
R737
EQ620
16
L624
L625
L626
658
L653 L654
L642
C666
BAT600
PFUP1330YA PbF
RA602
C672
C728
+24V
+3.3V/BAT
25
DIGITAL BOARD COMPONENT VIEW
Marked
Note : The “PbF”marked may be found on different areas of the same P.C.Board,depending on manufacture date.
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1.4. SAFETY PRECAUTIONS
1.Before servicing, unplug the AC power cord to prevent an electric shock.
2.When replacing parts, use only the manufacturer´s recommended components.
3.Check the condition of the power cord. Replace if wear or damage is evident.
4.After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc.
5.Before returning the serviced equipment to the customer, be sure to perform the following insulation resistance test to prevent
the customer from being exposed to shock hazards.
1.5. INSULATION RESISTANCE TEST
1.Unplug the power cord and short the two prongs of the plug with a jumper wire.
2.Turn on the power switch.
3.Measure the resistance value with an ohmmeter between the jumpered AC plug and each exposed metal cabinet part
(screw heads, control shafts, bottom frame, etc.).
Note: Some exposed parts may be isolated from the chassis by design. These will read infinity.
4.If the measurement is outside the specified limits, there is a possibility of a shock hazard.
1.6. FOR SERVICE TECHNICIANS
ICs and LSIs are vulnerable to static electricity.
When repairing, the following precautions will help prevent recurring malfunctions.
1.Cover the plastic part´s boxes with aluminum foil.
2.Ground the soldering irons.
3.Use a conductive mat on the worktable.
4.Do not touch the IC or LSI pins with bare fingers.
1.7. BATTERY CAUTION
CAUTION
There is a danger of explosion if the battery is incorrectly replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose used batteries according to the manufacturerís instructions:
The lithium battery is a critical component (type No. CR-2032/V9A). Please observe for the proper polarity and exact location
when replacing and soldering the replacement battery.
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1.8. AC CAUTION
For safety, before closing the lower cabinet, please make sure of the following precautions.
1.The earth lead is fixed with the screw.
2.The AC connector is connected properly.
3.Wind the earth lead around the core 4 times.
4.Wind the earth AC around the core 4 times.
1.9. PERSONAL SAFETY PRECAUTIONS
1.9.1. MOVING SECTIONS OF THE UNIT
Be careful not to let your hair, clothes, fingers, accessories, etc., become caught in any moving sections of the unit.
The moving sections of the unit are the rollers and a gear. There is a separation roller and a document feed roller which are rotated
by the document feed motor. A gear rotates the two rollers. Be careful not to touch them with your hands, especially when the unit
is operating.
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1.9.2. LIVE ELECTRICAL SECTIONS
All the electrical sections of the unit supplied with AC power by the AC power cord are live.
Never disassemble the unit for service with the AC power supply plugged in.
CAUTION:
AC voltage is supplied to the primary side of the power supply unit. Therefore, always unplug the AC power cord before
disassembling for service.
1.9.3. LASER BEAM AND FUSER UNIT SECTION
• • •
• The printer of this unit utilizes a laser. Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.
• • •
• The fuser unit is inside of the unit and gets hot. Do not touch it when removing the jammed paper or cleaning the lower glass.
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1.10. SERVICE PRECAUTIONS
1.10.1. PRECAUTIONS TO PREVENT DAMAGE FROM STATIC ELECTRICITY
Electrical charges accumulate on a person. For instance, clothes rubbing together can damage electric elements or change their
electrical characteristics. In order to prevent static electricity, touch a metallic part that is grounded to release the static electricity.
Never touch the electrical sections such as the power supply unit, etc.
1.11. FOR BEST PERFORMANCE
• • •
• To extend the life of the drum unit, the unit should never be turned OFF immediately after printing. Leave the power turned ON
for a minimum of 30 minutes after printing.
• • •
• In the printing process, heat is used to fuse toner onto the page. As a result, it is normal for the machine to produce an odor
during and shortly after printing. Be sure to use this unit in an area with proper ventilation.
• • •
• Do not cover slots or openings on the unit. Inspect the air circulation vents regularly and remove any dust build-up with a
vacuum cleaner.
• • •
• If the inside of the unit is dirty, clean it with a soft and dry cloth (especially the lower glass).
• • •
• When replacing the toner cartridge or drum unit, do not allow dust, water, or liquids to come in contact with the drum. This may
affect print quality.
• • •
• Store unused paper in the original packaging, in a cool and dry place. Not doing so may affect print quality.
• • •
• Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall,etc.).
• • •
• Keep the air circulation vents away from walls etc.more than 50 mm (1 31 / ") to let the unit cool down.
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General
• • •
• Help function
Display: Refer to LCD MESSAGE (P.4).
1.FEATURE LIST
2.DIRECTORY
3.FAX RECEIVING
4.CALLER ID
• • •
• LCD (Liquid Crystal Display) readout
• • •
• TAM (Telephone answering machine) interface
Plain Paper Facsimile Machine
• • •
• G3 compatible
• • •
• Automatic document feeder (20 sheets)
• • •
• Quick scan
• • •
• Resolution: Standard/Fine/Super fine/Photo/Photo with text.
(64 level)
− − −
− STANDARD: For printed or typewritten originals with
normal-sized characters.
− − −
− FINE: For originals with small printing.
− − −
− SUPER FINE: For originals with very small printing.
− − −
− PHOTO: For originals containing photographs, shaded
drawing,etc.
− − −
− PHOTO WITH TEXT: For originals containing
photograph and text.
• • •
• Broad cast
• • •
• 220-sheet paper capacity (60 g/m2~ 75 g/m2[16 lb~20 lb.])
Large Memory... Performed by DRAM
Approx. 120 pages of memory transmission
Approx. 170 pages of memory reception
Integrated Telephone System
• • •
• On-hook dialing
• • •
• Monitor speaker
• • •
• Voice muting
• • •
• Redialing function
• • •
• 122-Station telephone directory
Enhanced Copier Function
• • •
• Multi-copy function (up to 99 copies)
• • •
• Enlargement and reduction
• • •
• Collate
• • •
• 64-Level halftone
2 FEATURES AND SPECIFICATIONS
2.1. FEATURES
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2.2. SPECIFICATIONS
Applicable Lines: Public Switched Telephone Network
Document Size: Max. 216 mm (8 1/2”) in width
Max. 600 mm (23 5/8”) in length
Effective Scanning Width: 208 mm (8 3/16”)
Effective Printing Width: A4 : 202mm
Transmission Time*: Approx. 8 s/page (ECM-MMR Memory transmission)**
Scanning Density: Horizontal:
8 pels/mm (203 pels/inch)
Vertical:
3.85 lines/mm (98 lines/inch)-STANDARD
7.7 lines/mm (196 lines/inch)-FINE/PHOTO/PHOTO WITH TEXT
15.4 lines/mm (392 lines/inch)-SUPER FINE
Halftone Level: 64-level
Scanner Type: Contact Image Sensor (CIS)
Printer Type: Laser printer
Data Compression System: Modified Huffman (MH), Modified READ (MR), Modified, Modified READ (MMR)
Modem Speed: 14,400/12,000/9,600/7,200/4,800/2,400 bps; Automatic Fallback
Operating Environment: 10°C—32.5°C(50°F—90.5°F), 20—80% RH (Relative Humidity)
Dimensions (H×W×D): 220 mm ×430 mm ×360 mm (8 21/32”×16 15/16”×14 5/32”)
Mass (Weight): Approx. 9 kg (19.8 lb.)
Power Consumption: Standby: Approx. 4 W
Transmission: Approx. 12W
Reception: Approx. 290 W
Copy: Approx. 290 W
Maximum: Approx. 950W (When the fuser lamp turns on)
Power Supply: 220-240 V AC, 50/60Hz
Memory Capacity: Approx. 120 pages of memory transmission.
Approx. 170 pages of memory reception.
(Based on ITU-T No. 1 Test Chart in standard resolution.)
Laser diode properties: Laser output: Max. 5 mW
Wave length: 760 nm—800 nm
Emission duration: Continuous
Print Speed: 12 ppm (page per minute)
Printing Resolution: 600 ×600 dpi
* Transmission speed depends upon the contents of the pages, resolution, telephone line conditions and capability of the other
party’s machine.
** Transmission speed is based upon the ITU-T No. 1 Test Chart and original mode. (Refer to ITU-T No.1 TEST CHART(P.217).)
If the capability of the other party´s machine is inferior to your unit, the transmission time may be longer.
Note:
• • •
• Any details given in these instructions are subject to change without notice.
• • •
• The pictures and illustrations in these instructions may vary slightly from the actual product.
Design and specifications are subject to change without notice.
2.3. OPTIONAL ACCESSORIES
Model No. Description Specifications
KX-FA83A or KX-FA83E Toner cartridge 1 toner cartridge
KX-FA84A or KX-FA84E Drum unit 1 drum unit
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3 INSTALLATION
3.1. LOCATION OF CONTROLS
3.1.1. OVERVIEW
Note:
*The paper stacker and document stacker may not be shown in all illustrations.
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3.1.2. CONTROL PANEL
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3.2. CONNECTIONS
(1) Connect the handset cord.
(2) Connect the telephone line cord.
(3) Connect the power cord.
• • •
• When the power is turned on for the first time, the unit will print some basic information.
Caution:
• • •
• When you operate this product, the power outlet should be near the product and easily accessible.
• • •
• Be sure to use the telephone line cord included in this unit..
• • •
• Do not extend the telephone line cord.
Note:
• • •
• The warranty does not cover damage due to power line surges or lightning. For additional equipment protection, we
recommend the use of a surge protector. The following types are available: TELESPIKE BLOK MODEL TSB (TRIPPE MFG.
CO.), SPIKE BLOK MODEL SK6-0 (TRIPPE MFG. CO.), SUPER MAX (PANAMAX) or MP1 (ITW LINX).
• • •
• To avoid malfunction, do not position fax machine near appliances such as TVs or speakers which generate an intense
magnetic field.
• • •
• If any other device is connected on the same line, this unit may disturb the network condition of the device.
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3.3. INSTALLATION
3.3.1. INSTALLATION SPACE
The space required to install the unit is shown below.
The dimensions given are necessary for the unit to operate efficiently.
Note:
• • •
• Avoid excessive heat or humidity.
• • •
• Use the unit within the following ranges of temperature and humidity.
• • •
• Ambient temperature: 10°C to 32.5°C
• • •
• Relative humidity: 20% to 80% (without condensation)
• • •
• Power cord length should be less than 5 meters (16.4 feet). Using a longer cord may reduce the voltage or cause
malfunctions.
• • •
• Avoid direct sunlight.
• • •
• Do not install near devices which contain magnets or generate magnetic fields.
• • •
• Do not subject the unit to strong physical shock or vibration.
• • •
• Keep the unit clean. Dust accumulation can prevent the unit from functioning properly.
• • •
• To protect the unit from damage, hold both sides when you move it.
• • •
• Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall, etc.)
• • •
• Keep this surface ( ) away from walls etc. more than 50 mm (1 31/32”) to let the unit cool down.
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3.3.2. PAPER STACKER
Line up the slots ( ) in the paper stacker with the pegs ( )onthe
bottom of the unit, then insert the two tabs of the paper stacker into the
slots on the unit ( ).
• • •
• The paper stacker can hold up to approximately 100 sheets of
printed paper. Remove the printed paper before the paper stacker
becomes full.
3.3.3. DOCUMENT STACKER
Pull the document stacker ( ) forward gently until it clicks into place,
then press the center part of the document stacker ( ) to open the
document stacker extender ( ).
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3.3.4. PAPER TRAY
Insert the paper tray ( ) into the slot ( ) on the back of the unit.
Note for installation:
• • •
• Do not place the unit in an area where the paper tray may be
obstructed (i.e. by a wall etc.).
• • •
• Document and recording paper will be ejected from the front
of the unit. Do not place anything in front of the unit.
• • •
• Keep this surface ( ) away from walls etc. more than 50 mm
to let the unit cool down.
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3.3.5. INSTALLING THE RECORDING PAPER
A4, Letter or legal size recording paper can be used for fax messages. The unit can hold up to 220 sheets of 60/75 g/m2to (16
lb. to 20 lb.) paper, 200 sheets of 80 g/m2(21 lb.) or 180 sheets of 90 g/m2(24 lb.) paper. See the note for paper specifications.
• • •
• The unit is set for letter size paper by default. If you want to use legal or A4 size paper, change the setting (feature #16).
1. Before inserting a stack of paper, fan the paper to prevent paper
jams.
2. Pull the tension plate forward ( ) and insert the paper, print-side
down ( ), then push the tension plate ( ) back.
• • •
• The paper should not be over the tabs ( )
• • •
• If the paper is not inserted correctly, readjust the paper, or the
paper may be jam.
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