Panasonic EY75A2 User manual

© Panasonic Eco Solutions Power Tools Co., Ltd.
2012. All rights reserved. Unauthorized copying and
distribution is a violation of law.
Order Number PTD1211X11CE
Cordless Impact Driver
Model No. EY75A2
Europe
Oceania
TABLE OF CONTENTS
PAGE PAGE
1 Warning -------------------------------------------------------------- 2
2 Specifications ----------------------------------------------------- 2
3 Troubleshooting Guide ----------------------------------------- 3
4 Disassembly and Assembly Instructions ---------------- 7
5 Wiring Connection Diagram ---------------------------------12
6 Schematic Diagram ---------------------------------------------12
7 Exploded View and Replacement Parts List -----------13

2
1Warning
Caution:
• Pb free solder has a higher melting point that standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please
use a soldering iron with temperature control and adjust it to 750 ± 20°F (400 ± 10°C). In case of using high temperature solder-
ing iron, please be careful not to heat too long.
• Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
2 Specifications

3
3 Troubleshooting Guide
3.1. Troubleshooting Guide (Refer to Wiring Connection Diagram)

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5

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3.2. Trial Operation (after checking Troubleshooting Guide)
3.2.1. Assembly
• Confirm if there is no gap between housing A and B by pinching lead wires.
• There is no dust or deformation on battery terminals.
• Confirm if there is no dirt when repairing.
3.2.2. Operation
• Check whether the tool operates properly in both the forward and reveres directions.
• Check whether the LED light turns on and off each time the LED light on/off button is depressed.
• Check whether the tool speed increases continuously as the trigger is gradually engaged.
• Check whether the tool speed is normal after repair and reassembly.
High mode: 0 to 2,500 rpm
Medium mode: 0 to 1,400 rpm
Low mode: 0 to 1,000 rpm
• Check whether impact operation functions properly.
Check whether impact operation functions properly.
For an easy test of impact operation, check whether you can drill a universal screw (φ4.5X75mm) into a substrate Douglas fir
within about 5 seconds.
3.2.3. Integrity
• With the switch activated, shake the tool back and forth and up and down and verify that its sound does not change excessively.
• Check for the presence of any dirt or foreign matter from the repair process on the outside of the tool.

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4 Disassembly and Assembly Instructions
*To assemble the tool, start with 4-6 and proceed to 4-1
4.1. Removing the Housing
4.2. Removing the Assemblies

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4.3. Removing the Motor Mounting Plate, Driving Shaft Assembly, and Fixa-
tion Cover Assembly from the Motor Assembly
4.4. Removing the Fixation assembly, Driving shaft assembly, and Motor
Mounting Plate

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4.5. Removing the Motor Assembly, Switch Assembly, and Module assembly

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4.6. Precautions When Assembling the Motor Assembly, Switch Assembly,
and Module Assembly

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4.7. Wiring and Assembly Points

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5 Wiring Connection Diagram
6 Schematic Diagram

Model No. : EY75A2 Exploded View
7Exploded View and Replacement Parts List
13

Model No. : EY75A2 Parts List
Safety
Ref.
No. Part No. Part Name & Description Q'ty Remarks
1 WEY75A2H3079 HOUSING AB SET 1 (for EUROPE)
1 WEY75A2H3070 HOUSING AB SET 1 (for OCEANIA)
2 WEY75A2K4058 FIXATION COVER ASSEMBLY 1
3 WEY75A2L1067 DRIVING SHAFT ASSEMBLY 1
4 WEY7546L0027 MOTOR MOUNTING PLATE ASSEMBLY 1
5 WEY75A1L1108 MOTOR ASSEMBLY 1
6 WEY75A1K2007 SWITCH ASSEMBLY 1
7 WEY0L81L9048 TAPPING SCREW 1 (K3*8)
8 WEY75A2L2128 MODULE ASSEMBLY 1
9 WEY7543K3187 PLATE HOOK 1
10 WEY7441K6217 SEMS SCREW 1 (M4*14)
11 WEY7441L6487 NUT 1 (M4)
12 WEY7547H3247 F/R SELECTOR HANDLE 1
13 WEY7546K3338 OPERATION PLATE 1
14 WEY7441K9038 TORX TAPPING SCREW 9 (K3*20)
- WEY9L40R2788 BATTERY PACK COVER 1
- WEY9644K7019 TOOL CASE 1
- WEY75A1K8109 OPERATING INSTRUCTIONS 1
- WEY003W8957 GREASE (PERMALUB) 1
- WEY004X8967 GREASE (CALFOREX) 1
- WEY002X8977 GREASE (DOUBREX) 1
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