Panasonic Viera TCL32XM6 User manual

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FILE NO
SERVICE MANUAL
LED TV
T
TT
TC
CC
C-
--
-L
LL
L3
33
32
22
2XM6
XM6XM6
XM6
T
TT
TC
CC
C-
--
-L32XM6X
L32XM6XL32XM6X
L32XM6X
TC
TCTC
TC-
--
-L32XM6P
L32XM6PL32XM6P
L32XM6P

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CONTENTS
1. Safety precautions .................................................................................................3
2. Alignment instructions and method of software upgrading.....................................5
3. Working principle analysis of the unit ................................................................... 12
4. Specifications.......................................................................................................13
5. Block diagram ......................................................................................................14
6. IC block diagram..................................................................................................17
7. Wiring diagram ...................................................................................................24
8. Troubleshooting guide..........................................................................................28
9. Schematic diagram ..............................................................................................32
10. APPENDIX-A: Assembly list
APPENDIX-B: Exploded View
11.Disassembly and Assembly Instructions

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Attention: This service manual is only for service personnel to take reference with. Before servicing
please read the following points carefully.
Safety precautions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or
inserting/plugging in connection wire Anti static measures to be taken (throughout the entire production
process!):
a) Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It’s a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.
2. Points for attention in servicing of LED
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to
Use the screen of the original model for replacement.
2.2 The operation voltage of LED screen is high voltage . Be sure to take proper measures in
protecting yourself and the machine when testing the system in the course of normal operation or
right after the power is switched off. Please do not touch the circuit or the metal part of the module
That is in operation mode. Relevant operation is possible only one minute after the power is switched
off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or damage
to the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom,
laundry, kitchen, or nearby fire source, heating equipment and devices or exposure to sunlight etc.
Otherwise bad effect will result.
2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into the
module, be sure to cut the power off immediately and do not move anything on the module lest it should
cause fire or electric shock due to contact with the high voltage or short circuit.
2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at
once. Likewise, if the screen is not working after the power is on or in the course of operation, the
power must be cut off immediately and no more operation is allowed under the same condition.
2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the
power is off because in this case relatively high voltage still remains in the capacitor of the driving
circuit. Please wait at least one minute before the pulling out or plugging in the connection wire.
2.8 When operating or installing LED please don’t subject the LED components to bending, twisting or
extrusion, collision lest mishap should result.
2.9 As most of the circuitry in LED TV set is composed of CMOS integrated circuits, it’s necessary to
pay attention to anti statics. Before servicing LED TV make sure to take anti static measure and
ensure full grounding for all the parts that have to be grounded.
2.10 There are lots of connection wires between parts behind the LED screen. When servicing or
moving the set please take care not to touch or scratch them. Once they are damaged the screen
would be unable to work and no way to get it repaired.
If the connection wires, connections or components fixed by the thermo tropic glue need to disengage
when service, please soak the thermo tropic glue into the alcohol and then pull them out in case of
damage.

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2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to
breakage
of screen glass or damage to driving circuit. Therefore it must be packed in a strong case
before
the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to
prevent
the temperature and humidity from exceeding the limits as specified in the manual. For
prolonged
storage, it is necessary to house it in an anti-moisture bag and put them altogether in one
place.
The ambient conditions are tabulated as follows:
Temperature Scope for operation 0
~ + 35 o C
Scope for storage
-20 ~ + 60o C
Humidity Scope for operation 20% ~ 80 %
Scope for storage 10% ~ 90%
2.13
Display of a fixed picture for a long time may result in appearance of picture residue on the
screen,
as commonly called “ghost shadow”. The extent of the residual picture varies with the maker
of LED screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain
in the picture for a period of time (several minutes). But when operating it please avoid displaying still
picture in high brightness for a long time.
3. Points for attention during installation
3.1 The front panel of LED screen is of glass. When installing it please make sure to put it in place.
3.2 For service or installation it’s necessary to use specified screw lest it should damage the screen.
3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between the
screen and the glass will affect the receiving and viewing effect
3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and
insulation
please take care to keep it in intactness so as to avoid hidden trouble.
3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.

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2. Alignment instructions
(1) Test equipment
VG-859 (YPbPr, VGA, HDMI signal generator)
FLUKE 54200(TV signal generator)
CA310 (white balancer)
(2) Power test
Connect main board, power board and IR board according the wiring diagram, connect
the power and press power key (Remote controller or Keypad) button to turn on the TV.
a) Test the pin voltage of P802/power board , the data is shown in table1:
Table1 voltage data of P802
For 32”
P802 Pin1,2 Pin3,4 Pin5,6,7
Pin8,9 Pin10,11
Voltage GND 11.4V~12.6V GND 11.4V~12.6V 4.75V~5.25V
For 32”
Pin12 Pin13 Pin 14 Pin15 Pin16
On:2.5V~5.25V
Off: 0~0.5V
Normal: 2.0~5V
Abnormal :0~0.5V
On:2.5V~5.25V
Off: 0~0.5V Duty 5%~100% NC

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(3) Alignment flow-chart
The alignment flow-chart is shown as fig-1
Check if EDID, HDCP KEY, FLASH are written
Combined test for general assembly
Auto Gamma adjustment
Connect to the center signal source and check each
Function of TV (station leaking, analog control, etc.)
Check the output of speaker.
Input AV signal and check the function
Input HD signal and check the function of YPbPr
Input USB signal and check if the display is normal, check
the function (analog control), horizontal/vertical center, etc.
Input HDMI signal and check if the display is normal, check
the function (analog control), horizontal/vertical center, etc.
Checking SPDIF will output the signal on Amplifier.
Preset ex-factory
Check the accessories and packing
Fig-1 adjustment flow-chart

(4) Adjustment instruction
At any input source then press the “←”, “EXIT” and “OK” (using RC within 1 sec) to enter factory mode
During Factory menu, if “EXIT” key is pushed, system will exit factory mode.
4-1. Auto Gamma Adjustment & Check
4-2.1. Set into factory mode then choose Auto Gamma Adjust,
4-2.2. Press "2" "3" "2" "4" in turn within 1sec to enter the item, and push Init will self-generate gray pattern
for adjusting.
4-2.3. Following the Cool spec as bellow.
Color Cool
100IRE 0.2677
x 50IRE 0.2684
100IRE 0.2655
y 50IRE 0.2671
Adjust
Tolerance ±0.005
(1) Adjust 100IRE
First, Decrease G to meet y spec(0.2655).
Second, Decrease R to meet x spec(0.2677).
(2) Adjust 50IRE
First, Decrease G to meet y spec(0.2671).
Second, Decrease R to meet x spec(0.2684).
Note: Do not adjust the B GAIN on both 100IRE and 50IRE.
When match the spec, pressing “Save” then exit the adjustment page.
() When match the spec, pressing right key in "Save" position then exit the adjustment page.
4-2.4. Exit Factory Mode:
After finish Gamma adjust press [EXIT] to exit factory mode.
7

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(5) Items of Factory menu
When in any source, press the “Left -> Exit -> Enter” key of remote control can enter into factory mode.
During Factory menu, only “EXIT” key is pushed, system will exit factory mode.
Press up and down key can move high light item from Model Change -> Color Temp. Adjust -> Auto Gamma
Adjust -> Timer Clear -> Preset Channel -> Full Power -> ADC Calibration -> Shipping reset -> Bypass Gamma ->
UART Enable -> I2C -> Boot Loader Upgrade -> V-Com Adjust -> SG Pattern.
Push “Enter” key can enter high light item function. (Press left and right can adjust value)
Display Model version, Release Date, firmware version and released date on the bottom.
1)Model ID
Press up or down key can select high light item function
Press enter or right key to enter the item.
It's only used for FW engineer.
2)Color Temp. Adjust
Press up or down key can select high light item function
Press enter or right key to enter the item.
It's only used for PQ engineer.
3)Auto Gamma Adjust
Press up or down key can select high light item function
Press enter or right key to enter the item.
It's only used for PQ engineer.
4)Timer Clear
Reset the timer which records hours of LED panel burn in
This item will have a check dialog “yes or no” to do or not.
- Time in factory mode: Time function shall be displayed automatically. Saving the total time of system
power on (LED turn on), and count the time automatically. The timer is continuous and saved (per 10
minutes) forever, unless it will be reset by doing “Timer Clear”.
5)Preset channel
Load preset channel for production line.
6)Full Power
This is for power consumption testing.
To measure the maximum power consumption of TV set, we adjust the value of following items to
maximum.
- Video: Contrast maximum value, Brightness maximum value, Backlight maximum value.
- Audio: Volume maximum value, Bass default value, Treble default value.
Press enter key to turn on Full Power and OSD stay display until press enter key to recover from Full
Power.

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7)ADC Calibration
ADC Calibration function is reserved for calibration by hand (PQ engineer only).
8)Shipping reset
Reset all settings of OSD menu to default value.
Reset settings: Channel table, Model table (H/V Position, Clock, Phase), Source dependent setting
(Contrast, Brightness etc.), Common setting (Volume, Language etc.), Parental Control (Rating,
Password etc), Closed Caption.
9)Bypass Gamma
For factory test value of gamma.
10)UART Enable
Enable to communicate with Auto-Alignment system.
11)I2C
Enable to communicate with Eeprom burn-in tool.
12)Boot Loader Upgrade
For firmware downgrade used.
13)V-Com Adjust
It's reserved for BMS function.
14)SG Pattern
Aging is for factory burn in and PTN ID provides each pattern for tester using.
(6) Performance check
6-1 TV function
Connect RF to the center signal source, enter Channel menu → auto tuning, check if there are channels be
skipped, check if the picture and speaker are normal.
6-2 AV terminals
Input Video signal, check if the picture and sound are normal.
6-3 YPbPr terminal
Input YUV signal (VG859 signal generator), separately input the YUV signals listed in table4 and check if the
display and sound are normal at any situation (power on, channel switch and format convert, etc.)
Table4 YUV signal format
FREQ PERIOD SYNC
POLARITY
PIXEL
CLOCK
Display SYNC
WIDTH
BACK
PORCH
MODE LINE(kHz)
FRAME
(Hz)
LINE (pixel)
FIELD
(lines)
LINE
FIELD (MHz)
LINE (pixel)
FRAME
(lines)
LINE (pixel)
FRAME
(lines)
LINE (pixel)
FRAME
(lines)
15.734
1716
Negitive 27
1440
124
114
59.94Hz 720x480i 59.94
525
Negitive 480
3
15
31,469
858
Negitive 27
720
62
60
59.94Hz 720x480P 59.94
525
Negitive 480
6
30
45
1650
Positive 74.25
1280
40
220
60Hz 1280x720P 60
750
Positive 720
5
20
33.75
2200
Positive 74.25
1920
44
148
60Hz 1920X1080i 60
1125
Positive 1080
5
15
67.5
2200
Positive 148.5
1920
44
148
60Hz 1920X1080P 60
1125
Positive 1080
5
36

6-4 HDMI terminal
Input HDMI signal (VG859 signal generator), separately input the signals listed in table6 and check the display and
sound (32 KHz, 44.1 KHz, 48 KHz) at any situation (power on, channel switch and format convert, etc.)
Table6
HDMI signal format
HDMI
1/2/
DVI
Timing
Table
FREQ FREQ PERIOD
SYNC
POLARITY
PIXEL
CLOCK Display SYNC WIDTH
BACK
PORCH
MODE LINE(kHz)
FRAME(Hz)
LINE (pixel)
FIELD(lines)
LINE
FIELD (MHz)
LINE (pixel)
FRAME
(lines)
LINE (pixel)
FRAME
(lines)
LINE (pixel)
FRAME
(lines)
31.47 800 Negitive 25.175 640 96 48
640x480 59.94 525 Negitive 480 2 33
37.88 1056 Positive 40 800 128 88
800x600 60.32 628 Positive 600 4 23
48.36 1344 Negitive 65 1024 136 160
1024x768 60 806 Negitive 768 6 29
47.4 1440 Positive 68.25 1280 32 80
1280x768 (1280cvt) 59.99 790 Negitive 768 7 12
47.78 1664 Negitive 79.5 1280 128 192
1280x768 59.87 798 Positive 768 7 20
63.98 1688 Positive 108 1280 112 248
1280x1024 60.02 1066 Positive 1024 3 38
47.71 1792 Positive 85.5 1360 112 256
1360x768 60.02 795 Positive 768 6 18
47.71 1792 Positive 85.5 1366 112 256
1366x768 59.79 795 Positive 768 6 18
67.5 2200 Positive 148.5 1920 44 148
1920x1080 60 1125 Positive 1080 5 36
15.73 1716 Negitive 27 1440 124 114
59.94Hz 1440x480i 59.94 262.5 Negitive 480 3 15
31.47 858 Negitive 27 720 62 60
59.94Hz 720x480P 59.94 525 Negitive 480 6 30
45 1650 Positive 74.25 1280 40 220
60Hz 1280x720P 60 750 Positive 720 5 20
33.75 2200 Positive 74.25 1920 44 148
60Hz 1920X1080i 60 562.5 Positive 1080 5 15
27 2750 Positive 74.25 1920 44 148
24Hz 1920x1080P 24 1125 Positive 1080 5 36
33.75 2200 Positive 74.25 1920 44 148
30Hz 1920x1080P 30 1125 Positive 1080 5 36
67.5 2200 Positive 148.5 1920 44 148
60Hz 1920X1080P 60 1125 Positive 1080 5 36
10

6-5 other functions check
a) Check the sleep timer, picture/sound mode, OSD, stereo and analog TV Teletext, etc.
(7) Firmware update process
(1) Plug the USB with the firmware file named upgrade_2013_NA_60.pkg
(2) If system detect upgrade_2013_NA_60.pkg, USB upgrade message would appear automatically.
(3) Press Up key to select Yes, and then press OK key to start the upgrading.
(4) Upgrading is starting, please wait for the progress finish.
(5) When the progress completed, please follow the instruction to remove USB and restart Power off
then on.
11

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Working principle analysis of the unit
1. NTSC signals flow:
Antenna signal will be send to tuner TDST-H021F, t h e n T u n e r w i l l b e demodulating and
output standard video signal TV-CVBS , and sound S IF signal .
TV-CVBS will send to the master control IC MT5385 to video decode, de-interlace and scaler, then
output
LVDS level drive for panel display.
The sound IF (SIF) will be fed into MT5385, after demodulating, pre-amplifying, bass adjusting and
volume control, the sound signal w il l b e t r an sf o r m in to d ig it a l I 2 S s i g n al and sent to
digital amplifier TAS5707.
2. Composite/Component signal flow
Composite signal and Component signal will be fed to MT5385 to perform video decode, de-
interlace and scaler, then output LVDS drive level for panel display.
Audio signal from Composite/Component terminal via matched resistance is fed to MT5385 to bass
adjust and volume control, the sound signal will b e t r a ns f or m in t o d ig it a l I 2S s i g nal and sent
to digital amplifier TAS5707.
3. HDMI signal flow
Two HDMI video signals are directly fed to the master control IC MT5385 to digital decode, image
scale, then output LVDS drive level for panel display. HDMI audio signal via decoder built-in MT5385 to
bass adjust and volume control, the sound signal will b e t r a ns f or m in t o di g it a l I 2S s ig n al and
sent to digital amplifier TAS5707.
4. USB signal flow
USB signal via USB connector sent to MT5385 and its A/D conversion to YPbPr output for
MT5385, then output R/G/B of 24 bit to back end module to Video decode, de-interlace and
image scale, then send to LVDS level drive for panel display.
Sound signal of USB signal v i a matched resistance a n d sent to MT5385 to bass adjust and
volume control, the sound signal will b e t r a ns f or m in t o d ig it a l I 2S s ig n al and sent to digital
amplifier TAS5707.
5. SPDIF signal flow
The master control IC MT5385 will transfer digital sound signal out by format Dobly Digital or PCM.

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4.
4. 4.
4. Specifications

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SPE32T 32” Block Diagram
5-1 Block Diagram
EE:
DTV system IC
MTK
MT5385
Flash 16MB
MX25L12845EMI-10G
T ner
LG
TDST-
H021F
Panel o t
IR / LED-R
Board
IF +/-
A dio I2S o tp t
ANT /
CABLE
Keypad
USB
HDMI 2
S/PDIF
SPDIF
OUT
HDMI 1
COLOR STREAM HD
& COMPOSITE IN
& A dio R/L in
A70 60Hz Models by
MTK MT5835 Platform
CVBS/Y Pb Pr
& A dio R/L
WXGA :2x10
F ll-HD :2x20
DDR3 1G-1600
H5TQ1G63DFR-PBC
R_o t
L_o t
Audio
AMP
TAS5707
IR
EEPROM 64KB
24C32
Pb
Pr
R
L
Y
ARC
Buffer
Enable
Crystal
27MHz

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Power board:FSP

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Power board:DARFON

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IC block diagram
1. MT5385
GENERAL FEATURE LIST
Host CPU
ARM11 single core 700MHz
Floating Point Unit
16K I-Cache and 16K D-Cache for ARM11 core
128K L2 Cache
Boot ROM
Boot from serial flash, NAND flash
Supports security boot
JTAG ICE interface
Watch Dog timers
General Copy Protection Unit
Supports CPPM/CPRM
Supports AES with 128/192/256 bit key
Supports AACS
Supports DES/3DES
Supports SHA-1/224/256
Supports MD5
Supports CSS
Supports RC4
Random number generator
MPEG1 Decoder
MPEG2 Decoder
MPEG MP@ML, MP@HL
Supports de-blocking filter
Full-HD 30P dual decoder
MPEG4 Decoder (option)
ASP@L5
Full-HD 30P dual decoder
H.264 (MPEG4.10 / AVC) HD Decoder (option)
[email protected], [email protected], constrained BP@L3 video standard
Full-HD 30P dual decoder
VC-1 (SMPTE421M) Decoder (option)
MP@HL, AP@L3
WMV9 decoder MP@HL
Full-HD 30P dual decoder
DivX (XviD) Decoder (option)

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DIVX3 / DIVX4 / DIVX5 / DIVX6 / DIVX HD
Full-HD 30P dual decoder
AVS Decoder (option)
Jizhun profile @Level 6.2 (supports 4:2:0 format)
Full-HD 30P dual decoder
RMVB Decoder (option)
RealVideo8/9/10
Full-HD 30P dual decoder
VP6 Decoder (option)
VP8 Decoder (option)
Supports 3D side-by-side Full-HD contents
Full-HD 30P dual decoder
MVC
H.264 stereo high profile Full-HD 60fps
Still Image decoding
JPEG decoder (base-line or progressive), hardware accelerator
BMP/PNG/JIF decoder
De-mosquito engine
For all AV inputs
2D Graphics
Supports multiple color modes
Point, horizontal/vertical line primitive drawings
Rectangle fill and gradient fill functions
Bitblt with transparent options
Alpha blending and optional pre-multiplied alpha composition Bitblt
Stretch Bitblt
YCbCr to RGB color space conversion
Supports index to direct mode bitblt
Image Resizer
Supports 16bpp/32bpp direct color format
Supports 420/422 video format
Supports 420/422/444 JPEG format
Arbitrary ratio vertical/horizontal scaling of video, from 1/128X to 128X
Simple DMA
Supports MMU in OSD mode
OSD Plane
Three linking list OSDs with multiple color mode and all of them have
up-scaler
Supports stereo OSD

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Video Plane
Supports video freeze and over scan
Flesh tone management
Gamma correction
Color Transient Improvement (CTI)
2D Peaking
Saturation/hue adjustment
Brightness and contrast adjustment
Black and White level extender
Adaptive Luma management
Automatic detect video, film and mixed-mode source
3:2/2:2 pull down source detection
Supports FHD motion-adaptive de-interlace
Supports excellent low angle image processing
Brilliant boundary shaping for moving object
Advanced non-linear panorama scaling
Programmable zoom viewer
Progressive scan output
Supports alpha blending for OSD on video plane
Dithering processing for flat panel display
Frame rate conversion
Supports FHD panel and VGA dot-to-dot
Supports PIP/POP, (dual de-interlace, one HD and one SD)
OD (option)
Supports 60Hz Full-HD and WXGA panel over drive
TCON (option)
Flexible timing control with programmable timing
Horizontal timing control
Vertical timing control
Multi-line timing control
Multi-frame timing control
Supports gate power modulation timing
Supports command-based timing
Supports POL inversion every 30 seconds
Supports 1/2/4/8 frame inversion, 1-line inversion, 2-line inversion,
and could up to 255-line dot inversion
Local Dimming
Block division: up to 800 total blocks, up to 100 horizontal blocks
Supports 50K ~ 50M SPI clock rate
LVDS

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Supports 6/8/10-bit one-link, 6/8/10-bit dual-link LVDS transmitter
Built-in spread spectrum for EMI performance
Programmable panel timing output
Mini-LVDS
Dual port 8-bit 6 pairs mini-LVDS output
CVBS In
On-chip 54 MHz 10-bit video ADC
Supports PAL (B,G,D,H,M,N,I,Nc), NTSC, NTSC-4.43, SECAM
NTSC/PAL supports 3D/2D comb filter
Built-in motion-adaptive 3D Noise Reduction
VBI data slicer for CC/TT decoding
Supports 1 S-Video
Supports 2 1-channel CVBS
Supports SCART connector
VGA In
Supports VGA input up to UXGA 162 MHz
Supports full VESA standards
Component Video In
Supports 2 component video inputs
Supports 480i / 480p / 576i / 576p / 720p / 1080i / 1080p
Audio ADC
Supports 3 pair L/R input
Audio digital input
Supports 1 bit (2 channel) I
2
S audio input
HDMI Receiver
Two channel HDMI1.4a
Maximum data rate can be up to 3.3 GHz
Audio return channel
EIA/CEA-861B
CEC
Video bypass
ATV bypass
CVBS Monitor (any AV or S-video input)
TV audio demodulator
Supports BTSC / EIA-J / A2 / NICAM / PAL FM / SECAM world-wide
formats
Standard automatic detection