
2
TABLE OF CONTENTS
PAGE PAGE
1 Safety Precautions -------------------------------------------------------------- 3
1.1. General Guidelines -----------------------------------------------------3
1.2. Touch-Current Check---------------------------------------------------3
2Warning-----------------------------------------------------------------------------4
2.1. Prevention of Electrostatic Discharge (ESD) to
Electrostatically Sensitive (ES) Devices--------------------------- 4
2.2. About lead free solder (PbF) -----------------------------------------5
3 Service Navigation --------------------------------------------------------------6
3.1. PCB Layout --------------------------------------------------------------- 6
3.2. Applicable signals -------------------------------------------------------7
4 Specifications ---------------------------------------------------------------------8
5 Service Mode--------------------------------------------------------------------10
5.1. How to enter into Service Mode ----------------------------------- 10
5.2. Option - Mirror----------------------------------------------------------12
5.3. Service tool mode ----------------------------------------------------- 12
5.4. Hotel mode--------------------------------------------------------------13
5.5. Data Copy by SD Card ----------------------------------------------14
6 Troubleshooting Guide ------------------------------------------------------17
6.1. Check of the IIC bus lines-------------------------------------------17
6.2. Power LED Blinking timing chart ----------------------------------18
6.3. No Power----------------------------------------------------------------19
6.4. No Picture ---------------------------------------------------------------20
6.5. Local screen failure --------------------------------------------------- 21
7 Service Fixture & Tools ------------------------------------------------------ 22
7.1. SC jig --------------------------------------------------------------------- 22
8 Disassembly and Assembly Instructions------------------------------23
8.1. Remove the Rear cover --------------------------------------------- 23
8.2. Remove the AC inlet ------------------------------------------------- 23
8.3. Remove the P-Board -------------------------------------------------23
8.4. Remove the Side terminal cover and the Side shield
metal----------------------------------------------------------------------23
8.5. Remove the Tuner unit-----------------------------------------------24
8.6. Remove the A-Board -------------------------------------------------24
8.7. Remove the Speakers ----------------------------------------------- 24
8.8. Remove the Woofer --------------------------------------------------24
8.9. Remove the Fan------------------------------------------------------- 25
8.10. Remove the SU-Board----------------------------------------------- 25
8.11. Remove the SD-Board-----------------------------------------------25
8.12. Remove the SC-Board----------------------------------------------- 25
8.13. Remove the SS2-Board ---------------------------------------------26
8.14. Remove the SS-Board -----------------------------------------------26
8.15. Remove the Hanger metals and the One leg bracket-------- 26
8.16. Remove the Cabinet mount metals-------------------------------27
8.17. Remove the D-Board------------------------------------------------- 27
8.18. Remove the C1-Board -----------------------------------------------27
8.19. Remove the C2-Board -----------------------------------------------27
8.20. Remove the C3-Board -----------------------------------------------28
8.21. Remove the C4-Board -----------------------------------------------28
8.22. Remove the C5-Board -----------------------------------------------28
8.23. Remove the C6-Board -----------------------------------------------28
8.24. Remove the Plasma panel section from the Cabinet
assy-----------------------------------------------------------------------29
8.25. Remove the Contact metals ----------------------------------------29
8.26. Remove the K-Board -------------------------------------------------29
8.27. Remove the V-Board ------------------------------------------------- 29
8.28. Replace the plasma panel ------------------------------------------30
9 Measurements and Adjustments -----------------------------------------31
9.1. Adjustment -------------------------------------------------------------- 31
10 Block Diagram ------------------------------------------------------------------ 35
10.1. Main Block Diagram --------------------------------------------------35
10.2. Block (1/5) Diagram --------------------------------------------------36
10.3. Block (2/5) Diagram --------------------------------------------------37
10.4. Block (3/5) Diagram --------------------------------------------------38
10.5. Block (4/5) Diagram --------------------------------------------------39
10.6. Block (5/5) Diagram --------------------------------------------------40
11 Wiring Connection Diagram------------------------------------------------41
11.1. Caution statement.---------------------------------------------------- 41
11.2. Wiring (1) ----------------------------------------------------------------41
11.3. Wiring (2) ----------------------------------------------------------------42
11.4. Wiring (3) ----------------------------------------------------------------43
11.5. Wiring (4)---------------------------------------------------------------- 44
11.6. Wiring (5)---------------------------------------------------------------- 45
12 Schematic Diagram ----------------------------------------------------------- 47
12.1. Schematic Diagram Note ------------------------------------------- 47
12.2. P-Board (1/3) Schematic Diagram-------------------------------- 48
12.3. P-Board (2/3) Schematic Diagram-------------------------------- 49
12.4. P-Board (3/3) Schematic Diagram-------------------------------- 50
12.5. A-Board (1/25) Schematic Diagram------------------------------ 51
12.6. A-Board (2/25) Schematic Diagram------------------------------ 52
12.7. A-Board (3/25) Schematic Diagram------------------------------ 53
12.8. A-Board (4/25) Schematic Diagram------------------------------ 54
12.9. A-Board (5/25) Schematic Diagram------------------------------ 55
12.10. A-Board (6/25) Schematic Diagram------------------------------ 56
12.11. A-Board (7/25) Schematic Diagram------------------------------ 57
12.12. A-Board (8/25) Schematic Diagram------------------------------ 58
12.13. A-Board (9/25) Schematic Diagram------------------------------ 59
12.14. A-Board (10/25) Schematic Diagram ---------------------------- 60
12.15. A-Board (11/25) Schematic Diagram ---------------------------- 61
12.16. A-Board (12/25) Schematic Diagram ---------------------------- 62
12.17. A-Board (13/25) Schematic Diagram ---------------------------- 63
12.18. A-Board (14/25) Schematic Diagram ---------------------------- 64
12.19. A-Board (15/25) Schematic Diagram ---------------------------- 65
12.20. A-Board (16/25) Schematic Diagram ---------------------------- 66
12.21. A-Board (17/25) Schematic Diagram ---------------------------- 67
12.22. A-Board (18/25) and V-Board Schematic Diagram----------- 68
12.23. A-Board (19/25) Schematic Diagram ---------------------------- 69
12.24. A-Board (20/25) Schematic Diagram ---------------------------- 70
12.25. A-Board (21/25) and K-Board Schematic Diagram ---------- 71
12.26. A-Board (22/25) Schematic Diagram ---------------------------- 72
12.27. A-Board (23/25) Schematic Diagram ---------------------------- 73
12.28. A-Board (24/25) Schematic Diagram ---------------------------- 74
12.29. A-Board (25/25) Schematic Diagram ---------------------------- 75
12.30. D-Board (1/5) Schematic Diagram ------------------------------- 76
12.31. D-Board (2/5) Schematic Diagram ------------------------------- 77
12.32. D-Board (3/5) Schematic Diagram ------------------------------- 78
12.33. D-Board (4/5) Schematic Diagram ------------------------------- 79
12.34. D-Board (5/5) Schematic Diagram ------------------------------- 80
12.35. C1-Board Schematic Diagram------------------------------------- 81
12.36. C2-Board (1/2) Schematic Diagram------------------------------ 82
12.37. C2-Board (2/2) Schematic Diagram------------------------------ 83
12.38. C3-Board (1/2) Schematic Diagram------------------------------ 84
12.39. C3-Board (2/2) Schematic Diagram------------------------------ 85
12.40. C4-Board Schematic Diagram------------------------------------- 86
12.41. C5-Board (1/2) Schematic Diagram------------------------------ 87
12.42. C5-Board (2/2) Schematic Diagram------------------------------ 88
12.43. C6-Board (1/2) Schematic Diagram------------------------------ 89
12.44. C6-Board (2/2) Schematic Diagram------------------------------ 90
12.45. SC-Board (1/4) Schematic Diagram ----------------------------- 91
12.46. SC-Board (2/4) Schematic Diagram ----------------------------- 92
12.47. SC-Board (3/4) Schematic Diagram ----------------------------- 93
12.48. SC-Board (4/4) Schematic Diagram ----------------------------- 94
12.49. SS-Board (1/2) Schematic Diagram------------------------------ 95
12.50. SS-Board (2/2) and SS2-Board Schematic Diagram -------- 96
13 Printed Circuit Board--------------------------------------------------------- 97
13.1. P-Board------------------------------------------------------------------ 97
13.2. K, V and SS2-Board------------------------------------------------ 100
13.3. A-Board---------------------------------------------------------------- 101
13.4. D-Board --------------------------------------------------------------- 103
13.5. C1-Board-------------------------------------------------------------- 105
13.6. C2-Board-------------------------------------------------------------- 106
13.7. C3-Board-------------------------------------------------------------- 107
13.8. C4-Board-------------------------------------------------------------- 108
13.9. C5-Board-------------------------------------------------------------- 109
13.10. C6-Board-------------------------------------------------------------- 110
13.11. SC-Board --------------------------------------------------------------111
13.12. SS-Board-------------------------------------------------------------- 113
14 Exploded View and Replacement Parts List------------------------ 115
14.1. Exploded View and Mechanical Replacement Parts List - 115
14.2. Electrical Replacement Parts List------------------------------- 122