Panasonic SA-AK450P User manual

nAMPLIFIER SECTION
FTC output power
THD 10%, both channels driven
50 Hz to 3 kHz
(Low channel) 95 W per channel (3 Ω)
3 kHz to 12 kHz
(High channel) 95 W per channel (3 Ω)
Total FTC Bi-Amp power 380 W
RMS output power
THD 10%, both channels driven
1 kHz
(Low channel) 115 W per channel (3 Ω)
10 kHz
(High channel) 115 W per channel (3 Ω)
Total Bi-Amp power 460 W
nFM/AM TUNER, TERMINALS SECTION
Preset station FM 20 stations
AM 15 stations
Frequency Modulation (FM)
Frequency range 87.9 to 107.9 MHz (200 kHz
steps)
87.5 to 108.0 MHz (100 kHz
steps)
©2007 Matsushita Electric Industrial Co. Ltd.. All
rights reserved. Unauthorized copying and
distribution is a violation of law.
SA-AK450P
SA-AK450PC
Colour
(K)... Black Type
Sensitivity 4.0 µV (IHF)
S/N 26 dB 2.2 µV
A
ntenna terminal(s) 75 Ω(unbalanced)
A
mplitude Modulation (AM)
Frequency range 520 to 1710 kHz (10 kHz step)
Sensitivity
S/N 20 dB (at 1000 kHz) 560 µV/m
Music Port input jack
Terminal Stereo, 3.5 mm (1/8”) jack
Sensitivity 100 mV, 4.7 kΩ
Phone jack
Terminal Stereo, 3.5 mm (1/8”) jack
XM ready XM mini Tuner and Home Dock
nCASSETTE DECK SECTION
Track system 4 track, 2 channel
Heads
Record/playback Solid permalloy head
Erasure Double gap ferrite head
Motor DC servo motor
Recording system AC bias 100 kHz
Erase system AC erase 100 kHz
Tape speed 4.8cm/s(1-7/8ips)
Overall frequency response (+3, -6 dB) at DECK OUT
CD Stereo System
Notes: This model’s CD mechanism changer unit is CRS1. Please refer to the original Service Manual
(Order No. MD0509368C0) for this mechanism.
Specifications
ORDER NO. MD0703005CE
A6

NORMAL 35 Hz to 14 kHz
S/N ratio 50 dB (A weighted)
Wow and flutter 0.18 % (WRMS)
Fast forward and rewind time Approx. 120 seconds with
C-60 cassette tape
nDISC SECTION
Disc played [8 cm (3”) or 12 cm (5”)]
(1) CD-Audio (CD-DA)
(2) CD-R/RW (CD-DA, MP3* formatted disc)
(3) MP3*
*MPEG-1 Layer 3, MPEG-2 Layer 3
Bit rate
MP3 32 kbps to 320 kbps
Sampling frequency
MP3 32 kHz, 44.1 kHz, 48 kHz
CD-DA 44.1 kHz
Decoding 16 bit linear
Digital filter 8fs
D/A converter MASH (1 bit DAC)
Pick up
Wavelength 780 nm
Beam Source Semiconductor laser
A
udio output (Disc)
Number of channels 2 (Stereo) (FL,FR)
1 Safety Precautions 4
1.1. General Guidelines 4
1.2. Before repair and adjustment 4
1.3. Protection Circuitry 5
1.4. Caution For Fuse Replacement 5
1.5. Safety Part Information 5
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices 5
3 Handling Precautions For Traverse Deck 7
4 Precaution of laser diode 9
5 Warning 10
5.1. Service caution based on legal restrictions 10
6 Accessories 11
7 Operation Procedures 12
7.1. Main Unit Key Buttons Operations 12
7.2. Remote Control Key Buttons Operations 12
8 New Features 14
8.1. Using the Music Port 14
8.2. Using XMｮSatellite Radio 15
8.3. Using IPod 17
9 Self diagnosis and special mode setting 19
nOPTION PORT SECTION
Option Port Version 1
nGENERAL
Power supply AC 120 V, 60Hz
Power consumption 127 W
Power consumption in standby
mode
0.28 W (Approx.)
Dimensions (W x H x D) 250 x 330 x 323 mm
(9-27/32” x 13” x 12-23/32”)
Mass 7.1 kg (15.7 lb.)
Operating temperature range +5to+35°C(+41to+95°F)
Operating humidity range 5 to 90% RH (no condensation)
nSYSTEM
SC-AK450 (P) Music center: SA-AK450 (P)
Speakers: SB-AK450 (P)
SC-AK450 (PC) Music center: SA-AK450 (PC)
Speakers: SB-AK450 (PC)
For information on speaker system, please refer to the original
Service Manual (Order No. MD0703006CE) for SB-AK450P/PC-K.
Notes:
1. Specifications are subject to change without notice. Mass and
dimensions are approximate.
2. Total harmonic distortion is measured by the digital spectrum
analyzer.
9.1. Service Mode Summary Table 19
9.2. Special Mode Table 1 19
9.3. Reliability Test Mode (CRS1 Mechanism) 22
9.4. Error code Table Display 23
9.5. XM Satellite Radio Code Table 26
10 Assembling and Disassembling 27
10.1. Caution 27
10.2. Disassembly flow chart 28
10.3. Main Parts Location 29
10.4. Disassembly of Top Cabinet 30
10.5. Disassembly of CD Changer Unit (CRS1) 30
10.6. Disassembly of Rear Panel Block 31
10.7. Disassembly of Main P.C.B. 33
10.8. Disassembly of Transformer P.C.B. 33
10.9. Disassembly of Power P.C.B. 34
10.10. Disassembly of Front Panel Unit 35
10.11. Disassembly for Panel P.C.B. 36
10.12. Disassembly of Tact Switch P.C.B. 37
10.13. Disassembly of Deck mechanism unit 37
10.14. Disassembly of Deck P.C.B. 38
10.15. Disassembly of Traverse Unit 38
CONTENTS
Page Page
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10.16. Disassembly for Deck Mechanism 39
10.17. Disassembly of Deck Mechanism P.C.B. 42
10.18. Disassembly of cassette lid 43
10.19. Rectification for tape jam problem 43
11 Service Fixture and Tools 45
12 Service Positions 45
12.1. Checking and Repairing of Main P.C.B. 45
12.2. Checking and Repairing of Transformer P.C.B. 46
12.3. Checking and Repairing of Panel, Deck & Deck
Mechanism P.C.B. 46
12.4. Checking and Repairing of Power P.C.B. 47
13 Procedure for Checking Operation of Individual Parts of Deck
Mechanism Unit 48
13.1. Operation Check with Cassette Tape 48
13.2. Operation Check without Cassette Tape 48
14 Measurement And Adjustments 50
14.1. Cassette Deck Section 50
15 Voltage and Waveform Chart 52
15.1. CD Servo P.C.B. 52
15.2. Deck P.C.B. 52
15.3. Main P.C.B. 53
15.4. Panel P.C.B. 53
15.5. Power P.C.B. & Transformer P.C.B. 54
15.6. XM P.C.B. 54
15.7. Waveform Chart 55
16 Wiring Connection Diagram 56
17 Block Diagram 57
17.1. CD Servo Diagram 57
17.2. Deck/ Deck Mechanism Diagram 58
17.3. D-Port/ Main Diagram 59
17.4. Panel Diagram 61
17.5. Power Diagram 62
17.6. XM/ Transformer Diagram 63
18 Notes Of Schematic Diagram 65
19 Schematic Diagram 67
19.1. (A) CD Servo Circuit 67
19.2. (B) XM Module Circuit 68
19.3. (C) Main Circuit 69
19.4. (D) Panel Circuit 73
19.5. (E) Sub Panel Circuit, (F) D-Port Circuit & (I) Deck
Mechanism Circuit 74
19.6. (G) Power Circuit 75
19.7. (H) Deck Circuit 77
19.8. (J) Transformer Circuit 78
20 Printed Circuit Board 79
20.1. (A) CD Servo P.C.B., (H) Deck P.C.B. & (I) Deck
Mechanism P.C.B. 80
20.2. (C) Main P.C.B. 81
20.3. (D) Panel P.C.B. 82
20.4. (B) XM Module P.C.B. (Side A & B), (E) Sub Panel P.C.B.
& (F) D-Port P.C.B. 83
20.5. (G) Power P.C.B. 84
20.6. (J) Transformer P.C.B. 85
21 Illustration of ICs, Transistors and Diodes 87
22 Terminal Function of IC's 88
22.1. IC7001 (MN6627954MA) Servo Processor,Digital Signal
Processor/Digital filter and D/A Converter 88
22.2. IC7003 (BA5948FPE2) IC 4CH Drive 89
22.3. IC2801 (C2CBYY000424) System Microprocessor 89
23 Exploded Views 91
23.1. Cabinet Parts Location 91
23.2. Deck Mechanism Parts Locations (RAA4403-S) 93
23.3. Packaging 94
24 Replacement Parts List 95
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1 Safety Precautions
1.1. General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, ensure that all the protective devices such as insulation barriers and insulation papers shields are properly
installed.
3. After servicing, check for leakage current checks to prevent from being exposed to shock hazards.
(This “Safety Precaution” is applied only in U.S.A.)
1. Before servicing, unplug the power cord to prevent an electric shock.
2. When replacing parts, use only manufacturer’s recommended components for safety.
3. Check the condition of the power cord. Replace if wear or damage is evident.
4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc.
5. Before returning the serviced equipment to the customer, be sure to make the following insulation resistance test to prevent the
customer from being exposed to a shock hazard.
1.1.1. Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Using an ohmmeter measure the resistance value, between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1MΩand 5.2MΩ.
When the exposed metal does not have a return path to the chassis, the reading must be .
1.1.2. Leakage Current Hot Check (See Figure 1)
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitor, between each exposed metallic part on the set and a
good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may
be used to make the hot checks, leakage current must not exceed 1/2 milliamp. Should the measurement is out of the limits
specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to
the customer.
Fig. 1
1.2. Before repair and adjustment
Disconnect AC power, discharge Power Capacitors C5101, C5104, C5171, C5172, C5920, C5940 and C5950 through a 10Ω,5W
resistor to ground.
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.
Current consumption at AC 120V, 60 Hz in NO SIGNAL mode (volume min at CD mode) should be ~ 500mA.
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1.3. Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
· No sound is heard when the power is turned on.
· Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
“shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note :
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
1.4. Caution For Fuse Replacement
1.5. Safety Part Information
Safety Parts List:
There are special components used in this equipment which are important for safety.
These parts are marked by in the Schematic Diagrams & Replacement Parts List. It is essential that these critical parts should
be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design without
permission of manufacturer.
Table 1
Reference No. Part No. Part name & Description Remarks
L5950 ELF15N035AN LINE FILTER
T5950 G4CYAYY00147 MAINTRANSFORMER
T5951 G4C2AAJ00005 SUB TRANSFORMER
Z5950 ERZV10V511CS ZENER
RL5950 K6B1AEA00015 POWER RELAY
F1 K5D402APA008 FUSE
FP5920 K5G702A00009 FUSE PROTECTOR
FP5940 K5G702Z00004 FUSE PROTECTOR
FP5950 K5G402A00025 FUSE PROTECTOR
JK5950 K2AB2B000007 JK AC INLET
A2 K2CB2CB00018 AC CORD
R5950 ERC12UGK335D 3.3M 1/2W
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equiped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
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SA-AK450P / SA-AK450PC

which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equiped with ES devices, place the assembly on a conductive surface such as aluminium
foil, to prevent electrostatic charge build up or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder remover device. Some solder removal devices not classified as “anti-static (ESD protected)” can
generate electrical charge to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or
comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).
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3 Handling Precautions For Traverse Deck
The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by the static electricity of
clothes or our human body.
So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
· Way of handling the traverse deck (optical pickup)
1. Do not subject the traverse deck (optical pickup) to static electricity as it is extremely sensitive to electrical shock.
2. To prevent the breakdown of the laser diode, an antistatic shorting pin is inserted into the flexible board (FFC board).
3. Do not to apply excessive stress to the flexible board (FFC board). When removing or connecting the short pin, finish the job
in as short time as possible.
4. Do not turn the variable resistor for laser power adjustment. (It is pre-adjusted during production time)
Grounding for electrostatic breakdown prevention
1. Human body grounding
Use the anti-static wrist strap to discharge the static electricity from your body.
2. Work table grounding
Put a conductive material (sheet) or steel sheet on the area where the traverse deck (optical pickup) is place, and ground the
sheet.
Caution :
The static electricity of your clothes will not be grounded through the wrist strap. So, take care not to let your clothes touch the
traverse deck (optical pickup).
Caution when replacing the Traverse Deck
The traverse deck has a short point shorted with solder to protect the laser diode against electrostatics breakdown. Be sure to
remove the solder from the short point before making connections.
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4 Precaution of laser diode
CAUTION:
This unit utilizes a class 1 laser diode in the optical pickup unit .
Invisible laser radiation is emitted from the optical pickup lens.
Wavelength: 780nm
When the unit is turned on:
1. Do not look directly into the optical pickup lens.
2. Do not use optical instruments to look at the optical pickup lens.
3. Do not adjust the preset variable resistor on the optical pickup lens.
4. Do not disassemble the optical optical pickup unit.
5. If the optical pickup is replaced, use the manufacturer’s specified replacement pickup only.
6. Use of control or adjustments or performance of procedures other than those specified herein may result in hazardous radiation
exposure.
CAUTION!
THIS PRODUCT UTILIZES A LASER.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT
IN HAZARDOUS RADIATION EXPOSURE.
nUse of caution label (Except for U.S.A.)
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5 Warning
5.1. Service caution based on legal restrictions
5.1.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this
equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that
of the normal solder.
Definition of PCB Lead Free Solder being used
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)
Service caution for repair work using Lead Free Solder (PbF)
· The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
· To put lead free solder, it should be well molten and mixed with the original lead free solder.
· Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
· Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt
the lead free solder.
· Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30
degrees C (662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
· The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01K-----------(0.3mm 100g Reel)
RFKZ06D01K-----------(0.6mm 100g Reel)
RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: Tin (Sn), 96.5%, Silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
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6 Accessories
Remote Control
FM Indoor Antenna
AC Cord
AM Loop Antenna
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7 Operation Procedures
7.1. Main Unit Key Buttons Operations
7.2. Remote Control Key Buttons Operations
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8 New Features
8.1. Using the Music Port
This feature enables you to enjoy music from a portable audio equipment.
With reference to page 15 of the operating instruction manual.
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8.2. Using XM® Satellite Radio
With reference to page 12 of the operating instruction manual.
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With reference to page 13 of the operating instruction manual.
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8.3. Using IPod
With reference to page 16 of the operating instruction manual.
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With reference to page 17 of the operating instruction manual.
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9 Self diagnosis and special mode setting
This unit is equipped with functions for checking and inspecting namely: Self-Diagnostic and Test Mode.
9.1. Service Mode Summary Table
The service modes can be activated by pressing various button combination on the main unit and remote control unit. Below is the
summary for the various modes for checking:
Player button Remote control button unit Application Note
[ ] [4], [7] Enter Doctor Mode Refer to the section, “9.2
Special Mode Table 1 for
more information.
Mode Remote control button unit Application Note
In Doctor Mode Main unit [ ],
[4]+[7]
Display EEPROM Information Refer to the section,
“9.2.1 for more
information.
[4] Set for cold start when reset start is executed the next time Refer to the section, “9.2
for more information.
[Muting] Clock Setting Refer to the section, “9.2
for more information.
[0] Tape Eject Test Refer to the section, “9.2
for more information.
[DIMMER] All segment display for the FL Refer to the section, “9.2
for more information.
[DISC] CRS1 Inspection Refer to the section, “9.2
for more information.
[7] Volume 50 Setting check
[8] Volume 41 Setting check
[9] Volume 35 Setting check
[ ] Volume 0 Setting check
[PRESET EQ] EQ Off
[H. Bass] EQ Heavy
[PROGRAM] HIC force MUTE ON/ OFF
[5] CD To Tape recording Inspection
[6] Tape record’s playback
[SLEEP] TPS Inspection
[<] FM Tuning check
[>] Tuner STEREO/ forced MONO
[ ] FM OK/ NG (98.1 MHz)
[ ] AM OK/ NG (1000 KHz)
9.2. Special Mode Table 1
Item FL Display Key Operation
Mode Name Description Front Key
Self -Diagnostic
Mode
To enter into self
diagnostic checking for
main unit.
1. Select [
] for TAPE mode (Ensure no tape is
inserted).
2. Press and hold [ ]button for 3
seconds follow by [ ].
To exit, press button on
main unit or remote control.
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Item FL Display Key Operation
Mode Name Description Front Key
Doctor Mode To enter into Doctor
Mode for checking of
various items and
displaying checksum and
software version.
FL Display sequence:
Display 1 →2
(Display 1)
(Display 2)
1. All segments will light up for 1 second.
2. The Check Sum of EEPROM and firmware
version will be display.
* ROM correction
** Firmware version No:
In any mode:
1. Press [ ] button on main unit
follow by [4] and [7] on remote control.
To exit, press [ENTER] button on remote
control or button on main
unit.
CD Test Mode To enter into checking the
reliability of changer unit.
In any mode:
1. Select [ ] for CD mode.
2. Press and hold [ ] button for 3
seconds follow by [ ].
To exit, press button on
main unit or remote control.
CD Auto
Adjustment
To check the CD auto
adjustment result for
FLOCK, TLOCK and
CLVS.
FLOCK: Focus Lock
TLOCK: Traverse Lock
CLVS: Constant Linear
Velocity Speed
In CD Test Mode:
1. Press [0] button on the remote control.
To exit, press button on
main unit or remote control.
CD Changer
Reliability Test
(CRS1)
To determine the
reliability of CD Changer
Unit.
(For more information,
refer to section 9.3)
In Self-Diagnostic Mode:
1. Select [ ] for CD mode.
2. Press [ ] button.
To exit, press button on
main unit.
(The tray will return to PLAY position and then
power off)
SRVC_TRV To unlock the traverse
unit for service.
FL Display sequence:
Display 1 →2
(Display 1)
(Display 2)
In TAPE mode:
1. With no cassette tape inserted,
2. Press [ ],[ ] button
on main unit.
3. Press [SINGLE CHANGE] on main unit.
To exit, press [ ] button on
main unit.
Open/ Close Test To check the function
operation of changer unit.
(For more information,
refer to 9.3)
In doctor mode:
1. Press [DISC] on remote control.
To exit, press [ENTER] button on remote
control or button on main
unit.
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