Panasonic MC-UL862-00 User manual

Order Number MAC0603003C1
Vacuum Cleaner
MC-UL862-00
Specifications are subject to change without notice for further improvement.
© 2006 PANASONIC CONSUMER ELEC-
TRONICS COMPANY, DIVISION OF PANA-
SONIC CORPORATION OF NORTH
AMERICA. All rights reserved. Unauthorized
copying and distribution is a violation of law.

1 WIRING DIAGRAM AND DRAWING 3
1.1. Wiring Diagram 3
1.2. Wire Management Drawing 4
2 EXPLODED VIEW AND PARTS LIST 5
2.1. Nozzle 5
2.2. Body 7
2.3. Packing Material 9
3 REPLACEMENT INSTRUCTIONS 10
3.1. Dust Cover 10
3.2. Mains Lead 10
3.3. ON/OFF Switch Replacement 10
3.4. Motor Replacement 11
3.5. Nozzle Housing Replacement 11
3.6. Lower Plate Replacement 12
3.7. Beater Bar Replacement 13
3.8. Belt Replacement 13
3.9. Carpet/Bare Floor Selector Replacement 14
3.10. Motor Protector Replacement 14
CONTENTS
Page Page
2
MC-UL862-00

3
1 WIRING DIAGRAM AND DRAWING
1.1. Wiring Diagram

4
1.2. Wire Management Drawing
NOTE:
For general servicing, it is necessary to eliminate pinching of any wire during reassembly. After servicing any electrical compo-
nent or electrical enclosure, the vacuum cleaner should be reassembled and checked for dielectric breakdown or current leak-
age.

5
2 EXPLODED VIEW AND PARTS LIST
2.1. Nozzle
2.1.1. Exploded View

6
2.1.2. Parts List (Nozzle)
Ref No. Part No. Part Name & Description Quantity Remarks
1 AC01ACWZZUU3 Nozzle Housing 1
2 AC02ACWZZV07 Upper Body 1
3 AC16CCUTZ000 Roller Shaft 2
4 AC93QCWZZV06 Nozzle Roller Assembly 2
5 AC12ACWZZV07 Body Cap 1
6 AC38NCWZZ000 Screw 5 Shipped 10 per package
7 AC10ACWZZV06 Furniture Guard 1
8 AC92BCWZZ000 Handle Release Assy 1
9 AC51ACWZZ000 Pedal Shaft 1
10 AC58ACWZZ000 Pedal Spring 1
11 AC47ACWZZV06 Pedal 1
12 AC25BCWZZ000 Screw 1 Shipped 10 per package
13 AC68ACUTZ000 Screw For Body 2 Shipped 10 per package
14 AC04RCWZZV06 Nozzle Packing (Foam) 1
15 AC34PCWZZV06 Nozzle Hose 1
16 AC84RCWZZ000 Beater bar 1
17 AC28SCWZZ000 Belt 1
18 AC27ACWZZV07 Lower Plate 1
19 AC70NCWZZ000 Stop Latch Spring 2
20 AC68NCWZZ000 Latch 2
21 AC43SCWZZ000 Belt Guard 1
22 AC40RCWZZ000 Floor Nozzle Spring 1
23 AC42ACWZZ000 Foot Pedal Cover 1
24 AC29QCWZZ000 Hose Plug B 1

7
2.2. Body
2.2.1. Exploded View

8
2.2.2. Parts List
Ref No. Part No. Part Name & Description Quantity Remarks
1 AC40KCWZZV07 Dust Compartment
2 AC16CCWZZ000 Roller Shaft
3 AC99CCWZZV06 Wheel Unit
4 AC55ACWZZ000 Washer Shipped 10 per package
5 AC74SCWZZ000 Stopper Wheel
6 AC70QCWZZV02 Foot Pedal
7 AC48HCWZZV07 Cover
8 AC38NCWZZ000 Screw Shipped 10 per package
9 AC23PCWZZV07 Hose Holder
10 AC53ECWZZV07 Upper Cord Storage Hook
11 AC32RCWZZV07 Attachment Holder
12 AC01BCWZZV07 Carry Handle
13 AC67VCWZZ000 Lead Wire (Inductor)
14 AC92FCWZZ000 Fan Motor Unit
15 AC02FCWZZ000 Motor Support Rubber
16 AC25SCWZZ000 Flange
17 AC68ACWZZ000 Screw Taptite Shipped 10 per package
18 AC03FCWZZ000 Motor Support Rubber
19 AC48GCWZZ000 Lead Wire
20 AC03FCUTZ000 Motor Support Rear
21 AC79FCWZZ000 Fiberglass Cloth Tape
22 AC63FCWZZV07 Motor Support Cover
23 AC74KCWZZ000 Dust Packing
24 AC37KCWZZ000 Secondary Filter
25 AC44DCWZZ000 Crimp Connector
26 AC69KCWZZV07 Protector
27 AC70KCWZZL00 Protector Spring
28 AC68KCWZZV07 Protector Case
29 AC09FCWZZU03 Motor Case
30 AC13ACWZZ000 Body Supporter
31 AC04ECWZZV02 Switch Knob
32 AC98VCWZZ000 Air Guide Unit
33 AC98ECWZZ00 Switch On/Off
34 AC62ECWZZ000 Cord Stopper
35 AC66PCWZZV07 Tool Caddy
36 AC85KCWZZ000 Dust Bin Assembly Includes item 37
37 AC95KCWZZ000 Primary Filter
38 AC60KCWZZUU3 Dust Cover
39 AC38KCWZZ000 Exhaust Filter Hepa
40 AC41KCWZZCU9 Filter Cover
42 AC21HCWZZ000 Window
43 AC31ZCWZZ000 Label
44 AC95BCWZZ000 Handle Unit
45 AC88RCWZZV06 Dusting Brush Unit
46 AC96RCWZZV06 Floor Nozzle Brush
47 AC60RCWZZV06 Crevice Tool
48 AC84PCWZZV06 Hose Unit Stretch
49 AC43PCWZZV06 Hose Ring
50 AC67HCWZZ000 Partition Board
51 AC87GCWZZ000 P.C.B. Assembly
52 AC99WCWZZ000 Lead Assembly
53 AC67VCUTZ000 Lead Wire (Inductor)
54 AC80SCWZZV07 Air Turbine Assembly
55 AC97ECWZZU00 Power Cord
56 AC52ACWZZ000 Frame Spacer
57 AC25BCUTZ000 Screw

9
2.3. Packing Material
2.3.1. Exploded View
2.3.2. Parts List
Ref. No. Part No. Part Name & Description Quantity Remarks
1 AC61ZCWZZ0E0 Packaging Assembly 1 Includes 1 and items A-J
2 AC01ZCWZZ0E0 Operating Instructions 1

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3 REPLACEMENT INSTRUCTIONS
3.1. Dust Cover
3.1.1. Removal
1. Remove dust bin.
2. Remove adjustable handle and unplug the vacuum
cleaner. Press the handle release pedal and lay the vac-
uum cleaner down.
3. Remove five (5) screws that secure the dust cover.
4. Carefully lift dust cover from body.
3.1.2. Replacement
1. Carefully place dust cover onto body.
2. Reinstall the five (5) screws removed from disassembly.
3. Re-install dust bin.
NOTE: For general servicing, it is necessary to eliminate pinch-
ing of any wire during reassembly. After servicing any electrical
component or electrical enclosure, the vacuum cleaner should
be reassembled and checked for dielectric breakdown or cur-
rent leakage.
3.2. Mains Lead
3.2.1. Removal
1. Remove dust bin and dust cover as outlined in the Dust
Cover Removal section.
2. Remove the two (2) screws that secure the tool caddy.
and then remove the tool caddy.
3. Remove the two (2) cord stopper screws, the wire con-
nectors, and wire tie, if present.
3.2.2. Installation
1. Insert the mains lead (mains lead replacement only) with
approximately five (5) inches of new mains lead extend-
ing into the dust compartment. This distance is to be mea-
sured from the cord stopper to the end of the longest lead
wire of the mains lead.
NOTE: Never reuse a cord stopper. Always install a new cord
stopper whenever the old one is removed.
2. Install the new cord stopper, the two (2) cord stopper
screws and the wire connectors.
NOTE: For general servicing, it is necessary to eliminate pinch-
ing of any wire during reassembly. After servicing any electrical
component or electrical enclosure, the vacuum cleaner should
be reassembled and checked for dielectric breakdown or cur-
rent leakage.
3.3. ON/OFF Switch Replacement
3.3.1. Removal
1. Remove the dust cover as outlined in Dust Cover
Removal and Replacement section.
2. Remove body support.
3. Disconnect electrical connection then depress tab on
body support to remove damaged ON/OFF switch.
3.3.2. Replacement
1. Place ON/OFF switch into body support and snap into