Panduit BlackFin CT-2902BPHP User manual

Serialnumber
Panduit Corp
www.panduit.com/blackfi n
Battery Pump
CT-2902BPHP
Instruction Manual
HE17600_C © 09/2016 R&D-2
GB Instruction Manual
F Mode d’emploi
E Manual de instrucciones
D Bedienungsanleitung
pic.
similar
HE.17601
LISTED
TOOL
268531
CT-2902 Battery Pump
Operating pressure: 700 bar max.
Nominal voltage:18V
Gustav Klauke GmbH
t
Auf dem Knapp 46
t
42855 Remscheid
t
Germany
t
AHP700LPAN

HE.14176
I
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
pic.
similar
HE.17601
LISTED
TOOL
268531
CT-2902 Battery Pump
Operating pressure: 700 bar max.
Nominal voltage:18V
Gustav Klauke GmbH
t
Auf dem Knapp 46
t
42855 Remscheid
t
Germany
t
AHP700LPAN
HE.17602_B
Dec
Größe:9
Folie:WEISS
Druck:s/w
erstellt20.7.1
geändert13
CT-2902BPHPBattery Pump
<70dB <2,5m/s2
+104°F
+40°C
+10°F
-12°C
12,1 lbs
5,5 kg 10.153 psi
700 bar
7
6
4
5
2
3
1
111098

11,6 “
14“ 6,9“
1 2
356mm 175mm
296mm
3
4
5
HE.17602_B
CT-2902BPHP Battery Pump
17
2
3
6
5
4
HE.17603
TOTAL
t = 0.34 h
Q = 0.49 Ah
n = 43
HE.14176
HE.17601_C
LISTED
TOOL
268531
CT-2902BPHP Battery Pump
Operating pressure: 700 bar max.
Nominal voltage: 18V
For use only with 18V Makita Battery
Gustav Klauke GmbH • Auf dem Knapp 46 • 42855 Remscheid • Germany • AHP700LPAN
II
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
12
4304711  batch# e.g. 304711
KS  datecode e.g. „-KS“ for year 2016, month May
142  consecutive# e.g. „142“ = tool # 142
5
3
1.
2.
3.
4.
HE.17548_D
datecode
Year Code Month Code Month Code
2016 K Jan. N July V
2017 L Feb. P Aug. W
2018 M Mar. Q Sept. X
2019 N Apr. R Oct. Y
2020 P May S Nov. Z
2021 Q June T Dec. 1

III
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
WORK SERVICE DON´T DO

EN 50110

MAIL TO:
Klauke-WEEE-Abholung
@Emerson.com
15 min.
20 sec/5Hz
pageXV
RESTART
Authorised Service Center
N
O
C
H
I
L
D
R
E
N
<
1
6
A
T
W
O
R
K
•
SAFETY
1 year or
10,000 cycles
Authorised Service Center
WARNING
Connections utilizing this tool are
U.L. listed and C.S.A. certified
only when Panduit compression
connectors are used. Use of any
other brand of compression con-
nectors is not recommended.
WARNING
Read all safety warnings, inst-
ructions, illustrations and spe-
cifications provided with this
power tool.
Failure to follow all instructions
listed below may result in electric
shock, fire and/or serious injury.
Save all warnings and instruc-
tions for future reference.

IV
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
WORK SERVICE DON´T DO
CLICK
MT= 10 Nm max.
1.
1.
2.
2.
4x 360°
4x 360°
HE.17602_B
Decal R
Größe:97 x 47 m
Folie:WEISS; Laminat:
Druck:s/w
erstellt 20.7.16 PT
geändert 13.11
CT-2902BPHP Battery Pump
HE.17602_B
DecalR
Größe:97 x 47 m
Folie:WEISS; Laminat:
Druck:s/w
erstellt20.7.16 PT
geändert13.11
CT-2902BPHPBattery Pump
HE.17606_B
CT-2902RPS
Hand switch
H
HE.17602_B
DecalR
Größe:97 x 47 m
Folie:WEISS; Laminat:
Druck:s/w
erstellt20.7.16 PT
geändert13.11
CT-2902BPHPBattery Pump
1.
2.
2.
1.
2.

V
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
1 Pressen / Crimping
t
Pmax. = 700 bar
tr
<tr
tr tr
>tr
set reset
1

VI
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
2 Schneiden / Cutting
t
MAN MOTOR
STOPSTOP
2

VII
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
3 Stanzen / Punching
t

VIII
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
3 Biegen / Bending
t
mit Näherungsschalter
with approach switch
t
30°
90°

IX
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use

X
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
Tab. 1
Pressen
Crimping
Schneiden
Cutting
Stanzen
Punching
Stromschienenbear-
beitungszentrum
bus bar tool center
Ablesen
Reading
Program 1 XX
X
Crimping
Program 2 (X) X
X
Cutting
Program 3 X
X
Punching
Position 7 X
(X) eingeschränkte Funktionalität / Limited functionality
1
2
TOTAL
t = 0.34 h
Q = 0.49 Ah
n = 43

XI
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
CMGSK
CMGSK
1.
1.
2.
2.
4x 360°
4x 360°
pic.
similar
pic.
similar

XII
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
Scope of delivery/Lieferumfang
Please check whether you received all parts mentioned in the scope of supply:
Bitte prüfen Sie, ob Sie alle im Lieferumfang angeführten Teile erhalten haben:
INCLUDED WITH CT-2902BPHP/TO KIT (Tool Only):
Pos. Qty./Anz. Description/Bezeichnung Art.#
11 Battery hydraulic pump
Akkuhydraulische Pumpe CT-2902BPHP
21 Hand switch
Handtaster CT-2902RPS
31 Shoulder strap
Tragegurt CT-CSSP
41 Bag for accessories
Tasche für Zubehör TT2N
51 Instruction manual
Bedienungsanleitung HE.17600
INCLUDED WITH CT-2902BPHP/ST KIT (Plus items above):
62 Battery 18 V DC / 4 Ah / Li-Ion
Akkus 18 V DC / 4 Ah / Li-Ion CT-LIBCMK4AH
7 1 Charger Makita / 120VAC / US CT-CHRMK120V *
* Not Shown
3
1
6
2
pic.
similar
HE.17601
LISTED
TOOL
268531
CT-2902 Battery Pump
Operating pressure: 700 bar max.
Nominal voltage: 18V
Gustav KlaukeGmbH
t
Auf demKnapp46
t
42855 Remscheid
t
Germany
t
AHP700LPAN
4
5

XIII
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
1
4
3
2
5
6
7
Ø 140 mm min.
Accessories/Zubehör
The following accessories can be ordered:
Folgendes Zubehör kann unter u.a. Art.-Nr. bestellt werden:
Pos. Description/Bezeichnung Art.#
1Mains adapter 18 V for 230 V voltage
Netzadapter 18 V für 230 V Netzspannung NG2230
2Foot switch
Sicherheits-Fußtaster incl. Anschlußkabel 4m FTA4
3Two hand safety control system
Zweihandsicherheitssteuerung ZST4
4USB-adapter FINS
USB-Adapter FINS CT-USB FINS
5Digital meter for force and pressure measurement
Dig. Anzeigengerät zur Kraft- und Druckmessung TC1U
6Pressure sensor and connecting cable
Drucksensor und Anschlußkabel TP1000T
7High-pressure hoses 3m incl. oil
Hochdruckschlauch 3m incl. Öl HSOEL3
-“- 4m incl. Öl/oil HSOEL4
-“- 5m incl. Öl/oil HSOEL5
-“- 6m incl. Öl/oil HSOEL6
-“- 8m incl. Öl/oil HSOEL8
-“- 10m incl. Öl/oil HSOEL10
Hose assy-10 conductive 3/8“ W/M&F C, 3m
Hydraulikschlauch 3/8“ Kupplung/Kupplung, 3m 50058509
8
Adapter for CEJN-Male and Parker 3050-2
1/4“ Coupling
Adapter für CEJN-Stecker und Parker 3050-2
1/4“Kupplung
CMGSK
9
Auto/Truck Charger for Makita BL-18xx
Series Batteries, 12VDC
Auto-Ladegerät für Makita BL-18xx-Akkus, 12 VDC
CT-CHRMK12VDC *
* Not Shown
8
pic.
similar
pic.
similar

XIV
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
WORK SERVICE DON´T DO
Use tool only with 18V Makita Battery
Li-ion
BL1850(B) 45 min.
RAL4
BL1840(B) 36 min.
RAL40
BL1830(B) 22 min.
RAL2
BL1815 15 min.
RAL1
10 - 40°C
®
Li-ion & Ni-MH 7.2-18V
DC18RC
Alle Bedienungsanleitungen auch unter www.klauke.de abrufbar
All manuals are also available on www.Klauke.com

XV
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
Wann/When/Quand/Quando/ Warum/Why/Pourqoui/Porquê/
20 sec
nach Arbeitsvorgang
after working cycle
après opération de travail
Después del proceso de trabajo
2 x
nach Einsetzen des Akkus
after inserting the battery
après mise en place de l’accumulateur
después de insertar la batería
Selbsttest
Self check
autocontrôle
Zelftest
20 sec/2Hz
nach Arbeitsvorgang
after working cycle
après opération de travail
Después del proceso de trabajo
Authorized Service Center
20 sec/5Hz
während der Übertemperatur
while exceeding the temp. limit
pendant surchauff e
en caso de temperatura excesiva
Werkzeug zu heiß
Unit too hot
outil surchauff é
Herramienta demasiado caliente
20 sec
20 sec/2Hz
nach Arbeitsvorgang
after working cycle
après opération de travail
Después del proceso de trabajo
Authorized Service Center
+
1 x 1 x
nach Arbeitsvorgang
after working cycle
après opération de travail
Después del proceso de trabajo
Fehler: der notwendige Pressdruck wurde nicht erreicht. Es handelt sich um eine manuelle Unterbrechung der Pressung
bei stehendem Motor.
Error: the required pressure has not been reached. The operator has interrupted the pressing cycle manually while the
motor was not running.
ERREUR: Pression necessaire pas atteinte. Il s‘agît d‘une interruption manuelle de la sertissage au moteur arrêté.
Error: No se ha alcanzado la presión necesaria o el operador ha interrumpido el ciclo a mano mientras el motor ha
parado.
3 x 3 x
nach Arbeitsvorgang
after working cycle
après opération de travail
Después del proceso de trabajo
Schwerwiegender Fehler: Pressdruck wurde bei laufendem Motor nicht erreicht.
Serious Error: The pressure has not been reached while the motor was running.
Erreur Grave: Pression pas atteinte au moteur courant.
Error grave: No se ha alcanzado presión mientras el motor estaba en marcha
D GB F E

XVI
Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use
cuándo/Wanneer/
Когда это происходит/Kiedy ¿por qué?/Waarom/Причина/Dlaczego
20 sec
após o processo de trabalho
na bedrijfscyclus
после цикла опрессовки
po zakończeniu pracy
2 x
após inserir a bateria
na het plaatsen van de accu
при установке аккумулятора
po wsadzeniu baterii
Autoteste
zelftest
Перегрев инструмента
test
20 sec/2Hz
após o processo de trabalho
na bedrijfscyclus
после цикла опрессовки
po zakończeniu pracy
Authorized Service Center
20 sec/5Hz
durante a temperatura excessiva
tijdens te hoge temperatuur
при высокой температуре внутри корпуса
przy przegrzaniu
ferramenta demasiado quente
gereedschap te heet
Перегрев инструмента
urządzenie za gorące
20 sec
20 sec/2Hz
após o processo de trabalho
na bedrijfscyclus
после цикла опрессовки
po zakończeniu pracy
Authorized Service Center
+
1 x 1 x
após o processo de trabalho
na bedrijfscyclus
после цикла опрессовки
po zakończeniu pracy
Falha: a pressão de prensagem necessária não foi alcançada. Trata-se de uma interrupção manual da prensagem com
o motor parado.
Foutmelding: De benodigde persdruk wordt niet bereikt. De gebruiker heeft de verkrimping handmatig stopgezet
aangezien de motor niet actief is.
Ошибка: не было достигнуто требуемое усилие опрессовки или оператор прервал процесс опрессовки вручную,
когда двигатель остановился.
Błąd: konieczne ciśnienie nie zostało osiągnięte. Użytkownik przerwał cykl pracy ręcznie w chwili, gdy silnik nie był
włączony
3 x 3 x
após o processo de trabalho
na bedrijfscyclus
после цикла опрессовки
po zakończeniu pracy
Falha grave: a pressão de prensagem não foi alcançada com o motor em funcionamento.Urgente foutmelding: De
persdruk werd bij een werkende motor niet bereikt.
Серьезная ошибка: не было достигнуто требуемое усилие опрессовки во время работы двигателя
Poważny błąd: konieczne cisnienie nie zostało osiagnięte podczas pracy silnika
NLP RUS PL

Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use I.I
authorised
copy
Index
1. Introduction
2. Warranty
3. Description of the electro-hydraulic pumping unit
3.1 Description of components
3.2 Brief description of the important features of the unit
3.3 Description of the tool indication
3.4 Description of crimping cycles
3.5 Description of cutting cycles
3.6 Description of punching cycles
3.7 Description of the function of the pump in conjunction with the bus bar tool centre
3.7.1 Working with the bending dies
3.7.2 Working with the cutting dies
3.7.3 Working with the punch dies
3.8 Description of reading procedure
4. Remarks in respect of the determined use
4.1 Operation of the unit
4.2 Explanation of the application range
4.3 Oil changing and maintenance cycles
4.4 Reference, as to which (spare-) parts can be exchanged by the customer
5. Troubleshooting
6. Technical data
7. Putting out of service/waste disposal

Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use I.II
authorised
copy
Symbols
Safety Warnings
Please do not disregard to avoid injuries and environmental damage
Application Warnings
Please do not disregard to avoid damaging the tool.
1. Introduction
Before starting to use the tool please read the instruction manual carefully.
Use this tool exclusively for its determined use and follow all applicable safety instructions.
Mounting and assembly of connecting material with the help of this tool must only be performed by specially trained
personnel. The minimum age is 16 years.
This instruction manual has to be carried along during the entire life span of that tool.
The operator has
• to guarantee the availability of the instruction manual for the user and
• to make sure, that the user has read and understood the instruction manual.
2. Warranty
If the tool is operated according to its intended use and the regular maintenance services are observed our war-
ranty is 24 months from the time of delivery. Worn-out parts resulting from its intended use are excluded. We
reserve the right to rework the tool in case of a justifi ed warranty claim.

Battery Pump CT-2902BPHP
HE17600_C © 09/2016 Intended Use I.III
authorised
copy
3. Description of the electro-hydraulic pumping unit
3.1 Description of the components
The electro-hydraulic pumping unit consists of the following components:
Table 3
Pos. Description Function
1 Battery (RAL40/BL1840) rechargeable 4Ah Li-Ion battery (RAL40/BL1840)
2battery lock Slide to unlock the battery
3 Emergency stop button To reset the crimping, cutting and punching tools into the starting position in
case of an error.
4 Compartment ~ e.g. for remote control and/or carrying belt
5 Male plug Male plug to connect to a female plug on the hose
6 Socket For remote control, safety foot switch, two hand control and other controls
7 Oil plug Oil plug with inspection glass for the hydraulic oil
8 Program selection switch Turning knob for the selection of special programs for crimping, cutting, pun-
ching as well as a position to read out data.
9 OLED Display High tech organic display to indicate tool and crimping/cutting data
10 LED (red) Indicator for Battery charge, Service Intervals and faults
11 Forward and return keys To start/stop the working cycle
3.2 Brief description of the important features of the unit
The unit is equipped with a special brake which stops the forward motion of the piston/dies when the trigger is re-
leased.
Through an optional USB adapter a report can be generated at the end of a working session at a PC documenting
the proper function of the unit.