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Parker Pneumatic MPS-4 Series Installation and maintenance instructions

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Pneumatic Division
Richland, Michigan 49083
!
!
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation,
its subsidiaries and authorized distributors provide product and/or
system options for further investigation by users having technical
expertise. It is important that you analyze all aspects of your application,
including consequences of any failure and review the information
concerning the product or systems in the current product catalog. Due
to the variety of operating conditions and applications for these products
or systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements
of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject
to change by Parker Hannifin Corporation and its subsidiaries at any
time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
Installation & Service Instructions
CVM-106P
MPS-4 Series Sensor
ISSUED: June, 2003
Supersedes: July, 2002
Doc.# CVM-106P, ECN030385, Rev. 2
Introduction
Follow these instructions when installing, operating, or servicing
the product.
!
ANSI
Mounting Bracket Kit (Included Parts)
2 Mounting Brackets
2 Mounting Screws
Cautions
The MPS-4 Differential Pressure Sensor is designed to monitor
pressure and is not a safety measure to prevent accidents.
The compatibility of the sensor is the responsibility of the designer
of the system and specifications.
Operating Environment
•Parker / Convum Sensors have not been investigated for
explosion-proof construction in hazardous environments.
•Do not use with flammable gases, liquids, or in hazardous
environments.
•Avoid installing the sensor in locations where excessive
voltage surges could damage or affect the performance of
the sensor.
Operations
•Dedicate a power supply of 10.8 to 30VDC to the sensor
and set the ripple to Vp-p10% or less. Avoid excessive
voltage. Avoid voltage surges.
•A small amount of internal voltage drop is possible. Ensure
the power supply minus any internal voltage drop exceeds
the operating load.
•Verify the operating media is compatible with the specified
sensor. Check the chemical make-up, operating
temperatures, and maximum pressure ranges of the system
before installing.
•Installation of air dryer system is recommended to remove
moisture.
Installation
•Never insert an object into the pressure port other than an
appropriate fluid connector.
•Avoid short-circuiting the sensor. Connect the brown lead to
V+ and blue lead to 0V.
•Do not connect the output lead wires (black / white) to the
power supply.
•Outputs not being used should be trimmed and insulated.
•Install using the metal mounting bracket.
Output Modes
MPS-4 Series Sensor CVM-106P
2
Sensor Pin Out with Analog OutputSensor Pin Out
2
1
4
3
Pin #
1 Brown: 24VDC
2 White: NPN / PNP Open Collector Output
3 Blue: 0VDC
4 Black: NPN / PNP Open Collector Output
Pin #
1 Brown: 24VDC
2 White: Analog 1 to 5VDC Output
3 Blue: 0VDC
4 Black: NPN / PNP Open Collector Output
h
H
off off
0
-30 in Hg
on on
A
b
off
off off
-30 in. Hg
0
on on
The MPS-4 Differential Pressure Sensor monitors pressure in
applications where small changes in pressure are critical.
The MPS-4 has two independent NPN or PNP open collector
output signals. The Switch Output Mode has a switch point
programmed by the user at a specific pressure. The Hysteresis
Range (h) adjustment controls the output signal 0 to 100%
below the Switch Point (H) settings which are programmed on
the sensor by the user.
The Window Comparator Mode provides two Switchpoint
Settings (A) and (b) that control the output signals (NPN /
PNP) between two pressures. This is referred to as the “High /
Low” setting.
The optional Analog Output Signal is calibrated to the pressure
scale of the sensor.
Switch Output
Window Comparator Output
2
1
4
3
Specifications
Brown V+
White NPN / PNP Output
Blue 0V
Black NPN / PNP Output
Lead Wiring
Brown V+
White Analog 1 to 5 VDC
Blue 0V
Black NPN / PNP Output
Lead Wiring
Operating Pressure Range
Vacuum (V) Compound (D)
(0 to 29.8 inHg) (-8 to +8 inH
2
O)
inH2O: 0.1 inH2O: 0.1
Units of Measure kPa: 0.01 kPa: 0.01
Display Resolution mmHg: 1 mmHg: 1
inHg: 0.1 inHg: 0.1
Media Air and Non-Corrosive Gases
Pressure Port M5 Female (2 qty.)
Proof Pressure V: 29 PSI, D: 3.9 PSI
Operating Temperature 32 to 122°F (0 to 50°C)
Storage Temperature 14 to 140°F (-10 to 60°C)
Humidity 35 to 85% RH
Electrical Connection C: 4-Pin, M8 Connector, G: Grommet Open Lead
Power Supply 10.8 to 30VDC, Ripple Vp-p 10% Max., Reverse Voltage Protection
Display 3-Digit, 7-Segment LED
Display Refresh .1 to 3.0 sec. (Factory set at 0.1)
Output Circuit NPN (Sinking), PNP (Sourcing) Open Collector Transistor, 30VDC, 125mA
Switch Outputs 2 Output Signals, Normally Open or Closed, LED Indicator
Output Modes Hysteresis or Window Comparator
MPS-4 Series Sensor CVM-106P
3
Programming
Port Reference
Selection
1 2 3
4 5 6
7 8
9
B Port
A Port
Output 1
Switch Point
Setting
Press 1x
Output 2
Switch Point
Setting
Press 3x Press 5x
Output Set Open
or Closed Selecting
Units of Measure
Display Refresh
Settings / Output
Response Time
Interval
Display Peak Value
Bottom Value or
Their Difference
Press 6x Press 7x
Output Mode 1
Hysteresis or
Window
Comparator
Output Mode 2
Hysteresis or
Window
Comparator
Press 2x Press 4x
11
Lock Unlock
Zero
Reset
10
Peak
Value
Bottom
Value
Hold for 3 Seconds
Hold
Press 1x
Hold
Press 1x
Press 1x Press 1x
Hold
Press 1x
Window Comparator
Mode Window Comparator
Mode
Hysteresis
Mode
Hysteresis
Mode
Low Low
High High
MPS-4 Series Sensor CVM-106P
4
Error Messages
Display Description Solutions
Err
Zero Reset Error Reset Zero Below
3% of F.S.
Er1
System Error (Internal) Contact Factory
CE1
Over current of Output 1 Load current exceeds
CE2
Over current of Output 2 maximum 125mA.
FFF
Applied pressure exceeds Apply pressures with
–FF
pressure range the rating of the sensor
Accessories
MPS-ACCH1
Panel Mounting
Bracket
1.57
(40)
1.72
(43,8)
1.57
(40)
1.31
(33,4)
1.42
(36)
(+0.5, -0.2)
1.42
(36)
(+0.5, -0.2)
Knockout
2
1
Cables
.196 (5) Dia
6.56 ft
(2m)
6.56 ft
(2m)
1.26
(32)
CB-M8-4P-2M
CB-M8-4P-5M CB-M8-4P-M8-2M
CB-M8-4P-M12-2M
CB-M8-4P-5M-90
.196 (5) Dia
.38
(9,7) Dia
16.40 ft
(5m)
1.26
(32)
.38
(9,7) Dia
.47
(12) Di
a
.38
(9,7) Dia
.196 (5) Dia
6.56 ft
(2m)
1.26
(32)
2.09
(53)
.196 (5) Dia
.38
(9,7) Dia
16.40 ft
(5m)
.87
(22)
.42
(10,7)
.75
(19)
Replacement Kits
MPS-ACCK1 ............................................ Mounting Bracket Kit