Parker Zander WVM Series User manual

Adsorption dryer
WVM 40-1450
Operating manual
Revision 03—07/2016 /EN
Cod: 398H271785

Declaration of Conformity
Parker Hannifin Manufacturing Germany GmbH& Co. KG
Gas Separation and Filtration Division EMEA
Im Teelbruch 118
D – 45219 Essen Kettwig
hereby declares with sole responsibility, that the products
compressed air adsorption dryer
series
W___ES
W___VM
W___KL
W___KT
size 40 bis 7900
assembly type: assembly acc. to Art. 4 No. 2b,
which this declaration refers to, conform to Directive 2014/68/EU and were
subjected to a conformity assessment according to Annex III Modules B + D (for
assembly assessment).
For the assembly, the EG type approval certificate DTM 1016032/1/AS
by Lloyd’s Register Quality Assurance GmbH, Hamburg, is available.
The quality assurance system is monitored by the service provider stated below
Lloyd’s Register Quality Assurance GmbH (Identification number 0525)
Am Sandtorkai 41, D - 20457 Hamburg.
The assembly consists of pressure appliances according to the classification list
(attached to the technical documentation provided by the manufacturer).
Pressure vessel
Dryer Quantity Allowable
pressure (PS)
Volume
[l]
Category
(PED)
Module
WVM 40
2
10
130
III
H
WVM 50
2
10
130
III
H
WVM 65
2
10
206
III
H
WVM 85
2
10
206
III
H
WVM 120
2
10
305
IV
H 1
WVM 150
2
10
376
IV
H 1
WVM 200
2
10
530
IV
H 1
WVM 235
2
10
627
IV
H 1
WVM 300
2
10
760
IV
H 1
WVM 355
2
10
994
IV
H 1
WVM 410
2
10
1134
IV
H 1
WVM 475
2
10
1324
IV
H 1
WVM 525
2
10
1436
IV
H 1

Pressure vessel
Dryer Quantity Allowable
pressure (PS)
Volume
[l]
Category
(PED)
Module
WVM 620
2
10
2011
IV
H 1
WVM 710
2
10
1963
IV
H 1
WVM 800
2
10
2406
IV
H 1
WVM 920
2
10
2650
IV
H 1
WVM 1080
2
10
3085
IV
H 1
WVM 1230
2
10
3085
IV
H 1
WVM 1450
2
10
3085
IV
H 1
Piping
Dryer Allowable
pressure (PS)
Dimensions
(DN)
Category
(PED)
Module
WVM 40
10
DN40
Art.4.3
Art.4.3
WVM 50
10
DN40
Art.4.3
Art.4.3
WVM 65
10
DN50
Art.4.3
Art.4.3
WVM 85
10
DN50
Art.4.3
Art.4.3
WVM 120
10
DN80
Art.4.3
Art.4.3
WVM 150
10
DN80
Art.4.3
Art.4.3
WVM 200
10
DN80
Art.4.3
Art.4.3
WVM 235
10
DN100
Art.4.3
Art.4.3
WVM 300
10
DN100
Art.4.3
Art.4.3
WVM 355
10
DN100
Art.4.3
Art.4.3
WVM 410
10
DN150
I
A
WVM 475
10
DN150
I
A
WVM 525
10
DN150
I
A
WVM 620
10
DN150
I
A
WVM 710
10
DN150
I
A
WVM 800
10
DN200
I
A
WVM 920
10
DN200
I
A
WVM 1080
10
DN200
I
A
WVM 1230
10
DN250
I
A
WVM 1450
10
DN250
I
A

Filter
Dryer Filter Quantity Allowable
pressure (PS)
Volume
[l]
Category
(PED)
Module
WVM 40
GL 12
2
16
6
I
B+D
WVM 50
GL 12
2
16
6
I
B+D
WVM 65
GL 13
2
16
6
I
B+D
WVM 85
GL 14
2
16
6
I
B+D
WVM 120
FL 17
2
16
16
II
H
WVM 150
FL 17
2
16
16
II
H
WVM 200
FL 17
2
16
16
II
H
WVM 235
FL20
2
16
57
II
H
WVM 300
FL20
2
16
57
II
H
WVM 355
FL20
2
16
57
II
H
WVM 410
FL30
2
16
57
II
H
WVM 475
FL30
2
16
57
II
H
WVM 525
FL30
2
16
57
II
H
WVM 620
FL30
2
16
57
II
H
WVM 710
FL40
2
16
93
III
H
WVM 800
FL60
2
16
165
III
H
WVM 920
FL60
2
16
165
III
H
WVM 1080
FL60
2
16
165
III
H
WVM 1230
FL100
2
16
280
III
H
WVM 1450
FL100
2
16
280
III
H
The following standards / technical specifications were used:
harmonized standards: DIN EN ISO 12100:2011-03, DIN EN 61000-6-1,
DIN EN 61000-6-3, DIN EN 60204
The following other EG directives were used:
2006/42/EG
2014/30/EG
2014/35/EG
Essen,
19.07.2016
Datum / Date i. V. Dr. Jürgen Timmler
Leiter Technik und Entwicklung /
Manager Engineering and Development

Machine Passport
Machine Type WVM
Order No.
Catalogue No.
Manufacture No.
Vessel 1 No.
Vessel 2 No.
Date of Manufacture 2016
Date of issue this Operating Manual
2016-12 EN
The operator is obliged to
enter missing unit data in the above table,
regularly update the unit data.
The above device specifications are necessary to quickly identify the dryer and its
components and facilitate servicing.
Other important data regarding the dryer such as permitted operation pressure
and electrical power are found on the type plate. (For location of the type plate,
see page 11.)

Table of contents
General information ............................................................................................ 8
Manufacturer's details ............................................................................................................8
Dryer Specifications ...............................................................................................................8
About these operating instructions..........................................................................................9
For your own safety .......................................................................................... 11
Signs and danger zones at the dryer ....................................................................................11
Intended use of the dryer......................................................................................................13
General safety notes ............................................................................................................13
Safety notes on specific operating phases............................................................................14
Technical product description ......................................................................... 17
Summary drawing ................................................................................................................17
Function ...............................................................................................................................19
Options ............................................................................................................... 22
Transportation, installation and storage......................................................... 25
What to do in the case of transport damage occurring?........................................................25
Transporting dryer to its location of installation.....................................................................26
Storage ................................................................................................................................29
Installation.......................................................................................................... 31
Requirements for installation ................................................................................................31
Installation of pipelines .........................................................................................................33
Connection of electrical components ....................................................................................34
Start-up ............................................................................................................... 35
Requirements for initial commissioning ................................................................................35
Overview of the operating and display elements...................................................................36
Commissioning of the dryer ..................................................................................................36
Preparation for commissioning .............................................................................................37
Monitoring dryer operation............................................................................... 41
Notes on specific operating situations ..................................................................................41
Shutdown and restart dryer.............................................................................. 42
Emergency shutdown ...........................................................................................................42
Stopping the dryer ................................................................................................................42
Depressurising and shutting down the dryer.........................................................................43
If work is to be carried out on the electrical system...............................................................44
Restart .................................................................................................................................44

Maintenance and repair of the dryer................................................................ 45
Notes on maintenance ......................................................................................................... 45
Regular maintenance tasks.................................................................................................. 46
Daily maintenance tasks ...................................................................................................... 47
Monthly maintenance........................................................................................................... 48
Six-monthly maintenance work ............................................................................................ 48
Maintenance work to be completed every 12 months........................................................... 49
Maintenance work to be completed every 24 months........................................................... 51
Maintenance work to be completed every 48 months........................................................... 51
Identify and eliminate faults ............................................................................. 55
Notes on error messages and errors.................................................................................... 56
Index ................................................................................................................... 57
Appendix: Technical Documents..................................................................... 60
Technical data – overview of standard dryers ...................................................................... 61
Spare parts list..................................................................................................................... 63

8 WVM_BASIS_EN_03—07/2016
General information
Manufacturer's details
Name and address
Dryer Specifications
Scope of delivery
Adsorption dryer, consisting of
2 vessels filled with desiccant
1 Heater
1 Vacuum pump
1 Switch cabinet including control system
1 Key for switch cabinet
Piping and silencer
Supplementary documents (standard scope)
Operating manual (i.e. this document)
Operating manual of pertaining controller
Operating manual of fitted vacuum pump
Technical documents (see appendix)
—Dimensional drawing
—Process diagram
—Pneumatic diagram of the control air unit
Electrical diagrams

WVM_BASIS_EN_03—07/2016 9
Notes on supplementary documents
Supplementary documents such as operating manuals for options or
pertaining components must always be heeded. They contain additional
information, e.g. regarding maintenance, and are therefore necessary for safe
operation of the plant.
Notes on upstream and downstream filters
Upstream and downstream filters are not contained in the standard scope of
delivery of the dryer. For this reason, the operator must install at least an
upstream filter. Please also heed the notes regarding the intended use on
page 13.
Warranty notes
In the following cases, the warranty shall be void:
If aggressive media in the compressed air and in the environment cause
corrosion damage and functional faults on the dryer.
If the dryer is used without prior approval and confirmation in writing by the
manufacturer for purposes other than those specified in these operating
instructions or contractually agreed.
If preset parameters (e. g. on the control system etc.) are changed without
prior approval and confirmation in writing by the manufacturer.
If the dryer is transported or stored incorrectly.
If the dryer is sited and installed incorrectly.
If the dryer is repaired or maintained incorrectly.
If the dryer is operated by personnel that does not have the requisite
qualifications.
If modifications are carried out on the dryer, the manufacturer did not approve
that.
If notes given in pertaining operating manuals were not heeded.
In the event of non-compliance the manufacturer will not accept any liability for
any consequential damage whatsoever.
About these operating instructions
These operating instructions contain basic information on the safe use of the
dryer.
Characters and symbols used
►Work steps that you have to carry out in the sequence stated are marked by
black triangles.
Lists are marked by a small box.

10 WVM_BASIS_EN_03—07/2016
Note:
These notes provide you with hints and information on the safe and
efficient handling of machines and devices.
Warning!
These safety notes warn against damage to property and help you to
avoid such damage.
Danger!
These danger notes with a grey background warn against personal injury
and/or danger to life and limb; danger notes help you to avoid serious or
life-threatening situations for yourself and/or third parties.
Target group of these operating instructions
These operating instructions are intended for all persons working on and using
the dryer. We assume that all such persons are specialist personnel, e.g. fitters
or electricians.
Operating instructions: handling
These operating instructions must be continuously available at the site where the
dryer is used. We recommend to prepare a copy and to keep the same in a safe
and freely accessible place next to the dryer. Keep the original document in a
safe place.