Pars ABL GIANT 3.0 User manual

MADE IN SWEDEN
ABL GIANT 3.0
MANUAL
HEAVY-DUTY MECHANICAL ELEVATOR TRAILER SWEEPING MACHINE
ALLOWED FOR 80 KM/H TRANSPORT SPEED
www.abl.se
Version 01/2020 Copyright © ABL AB
Edition original 2020

Introduction
We congratulate to the choice of ABL GIANT 3.0 Sweeping machine
The manual book will make you familiar with the machine.
The machine has been designed and developed using the latest technology,
combined with many years of production experience.
It is important that drivers and service people read and understand how the
machine is working before the machine is put into operation.
The manual provides information on the following points.
-The advantages of the sweeper
-Safety
-Service adjustments
-Technical information
-Warranty conditions
When ordering brushes, wear and spare parts always state
-Machine type
-Serial number
-Year
In our quest to always develop and improve all ABL products. It may
happen that the latest changes are not included in the manual book
If you have any questions, please contact us in one of the following ways.
-Mobile [phone]
-Email [email protected]
-Web www.abl.se

TABLE OF CONTENTS
GENERALLY
4
WARRANTY
5
ASSEMBLY DRAWING
6-7
TOWING VEHICLE
8
SECURITY AND WARNING LABELS
9
POSITIONING OF SAFETY AND WARNINGS LABELS
10
SAFETY
11-14
AFTER FIRST 8 HOUR
15
CONNECTION OF MACHINE BEHIND TRUCK
16
DRIVING FUNCTION
17-19
SWEEPING
20-21
LUBRICATION AND MAINTENANCE
22-39
REPLACEMENT OF WEAR PARTS
40-43
SETTINGS
44-52
TROUBLESHOOTING
53
TECHNICAL INFORMATION
54-56
EC DECLARATION
57
3

GENERALLY
ABL GIANT 3.0 is a truck towed mechanical elevator sweeper with its own diesel engine for
hydraulic operation. This machine has a wheel axle with spring leaf suspension which is
specially adapted for this machine, it allows to transport the machine at 80 km/h on the
roads.
To maintain vehicle operation and road safety, maintenance work shall be
performed at the specified intervals, that are specified in this book
The towing vehicle should be a tipping truck, with an approved trailer coupling and electrical
socket for lighting and right and left turn indicators. All sweepers functions are controlled
with one touch easy control display in drivers’ cabin.
Sweeping principle
The side brushes sweep the material into the centre of the machine, back brushes throw the
debris further up into the elevator. The conveyor belt moves the thrash up on the truck
platform, the water spray bar prevent the dust binding.
The ABL GIANT 3.0 sweeper is suitable for sweeping sand, gravel, paper on streets and
squares roads and industrial areas. Avoid sweeping up packaging strips, large stones and
pieces of wood that can damage elevator rakes in the elevator.
4

WARANTY
ABL provides a 12-month factory warranty on each new machine. Warranty applies to
material defects and improper work of up to a maximum of 1000 operating hours and
provided that the prescribed service and maintenance has been performed.
In the event of a design failure, ABL assumes all costs. Otherwise only incorrect parts and
freight are replaced in one direction. Please always indicate the machine type, year model
and serial number. These details are stated on the machine plate
5

ASSEMBLY DRAWING
Main dimension - Front view / Back view
6

ASSEMBLY DRAWING
Main Dimension –Side view / Component view
7

TOWING VEHICLE
The vehicle should be a tipping truck and should be equipped with the following
-Rotating warning lights
-Adapted towing device
-Connectors for connecting lighting, brakes, left and right turn indicators
Towing bracket
When connecting a machine to the truck, the tow bar must be adjusted so that it is
horizontal between the truck and the sweeper. Height adjustment is done by changing the
drawbar attachment (A).
Remote Control box
Remote box is mounted stable and clearly visible in the cab of the towing vehicle, and within
easy reach of the driver. It should not be loose, Power should be taken from the trucks 12-
volt electrical system, fuse is connected to the remote box.
Connectors
Cable with remote control switch must be mounted at the rear of the truck in connection
with the sweeper.
8

SECURITY AND WARNING LABELS
Warning!
Serious person or property damage can be caused if the warning instructions are not
followed, always read the instructions manual.
Read this manual before using the machine
Engine must always be stopped before work
Warning rotating brushes
Do not stand between Truck and machine
Maximum hydraulic pressure 150 Bar
9

POSITIONING OF SAFETY AND WARNINGS LABELS
10

SAFETY
Safety before starting
-Read the instructions manual carefully and learn how the sweeper works
-Read all the warning instructions in this book and learn where they are on machine
-Make sure everything works on machine
While driving
-Make sure nobody gets too close to the machine during the work
-Ensure that all safety guards are mounted on the machine
-When reversing make sure no one is behind or on the sweeper
Emergency stop
-In case of danger, the diesel engine and all the Sweeper functions can be stopped by
pressing down the emergency switch
The Sweeper Is restarting as follows
-Turn the emergency stop button clockwise to reset it to normal mode
-Turn off the operation button
-Start the diesel engine
11

SAFETY
Disconnection of sweeper should be done as below
-Always apply the sweepers parking brake first (A)
-Disconnect brake (B), light (C), remote box (D)
-Disconnect towing eye (E)
-Support leg down (F)
-Finally, main circuit switch (G)
Important at minus degrees
-Always empty the water tanks by unscrewing the bottom plug
-Empty water pump, water filter hoses and nozzles on all water
-Blow with compressed air until all water Is gone
12
E
F
A
B
B
G
C
D

SAFETY
Loading and fastening
When loading a sweeper with a crane, lifting wire must be attached to each side on the
elevator in the attachment bracket found on the machine. Lifting wire most also be attached
at the rear where the bracket is located.
When transporting a sweeper on another vehicle, the machine must be fixed on each side
on wheel axle, In the bracket mounted on the chassis. Place for mounting the wire is marked
with this symbol
13

SAFETY
The loads of the towing vehicle
Warning the vehicle must be able to handle weights as follows
R1s = Static pressure vertically 850kg
Service weight 3500kg
Total weight 5070kg
14
R1s

MACHINE RUN-IN AFTER THE FIRST 8 HOUR
IMPORTANT
After the first 8 hours this should be tightened
-Wheel nuts
-Side brush nuts
-Hydraulic hoses, Couplings
-Elevators alu rakes nuts
The sweeper must be checked continuously, to ensure that the function is maintained and
that any consequentially damage is prevented.
15

CONNECTION OF MACHINE BEHIND TRUCK
CONNECTION
-Go backward to the sweeper
-Connect towing eye (A) make sure the machine is horizontal in relation to truck
-Lower the support leg to the correct height (B) with the button (C) on the electric box
-Connect all contacts for light (D), brake (E), remote box (F) to the truck
-Attach both rubber straps (G) to each side of the truck body
-Release the parking brake (H)
16
A
B
C
D
E
E
F
H
G

DRIVING FUNCTION
ABL ES SWEEP CONTROL
Has been developed based on a clear goal, we want to make it easier for the driver to work.
All the sweep functions are handled from CAN bus-controlled display, the display should be
placed clearly visible and within comfortable distance from driver.
BILDER
17

DRIVING FUNCTION
CONTROLCENTER
The box is placed on the left side it consists of starter key for diesel engine, main switch,
emergency stop, switch for support leg. The battery is protected in the black box for water
and dust.
18

DRIVING FUNCTION
CONTROL OF HYDRAULIC VALVES
Sweepers hydraulic valves are safely placed under stainless steel box.
19

SWEEPING
BEFORE SWEEPING
-Fill the fuel tank with diesel, through the filling tube located on the top of the tank
-Fill the water tank at the connection on the top right or left water tank
-Insert the key of the main switch
-Start the diesel engine, and leave the machine idle for a few minutes to warm up the
hydraulic oil
-Open the water valve
-The left and right water ramps can be switched on and off manually
-If additional water is needed, the rear water ramp can also be opened
The water pumps can withstand dry running if the water tank runs out of water
20