Payne Si User manual

OPERATORS MANUAL
Dereham Road, Beeston, Kings Lynn, Norfolk PE32 2NQ, UK
Telephone: [phone] Fax: [phone]
www.paynepallenverters.co.uk
Si PALLET INVERTER
MACHINE No. x
SOLENOID CONTROL WITH FULL GUARDS

2
CONTENTS
INTRODUCTION
CONTENTS 2
CONTENTS CONTINUED 3
SAFETY PRECAUTIONS 4
PRODUCT DESCRIPTION 5
INSTALLATION
HANDLING 6
MACHINE INSTALLATION 7
GUARD INSTALLATION 8
GUARD INSTALLATION CONTINUED 9
CABLE INSTALLATION 10
GUARD INSTALLATION CONTINUED 11
CONNECTION 12
OPERATION
PRE-USE & START UP PROCEDURE 14
OPERATORS MANUAL 15
MAINTENANCE
MAINTENANCE SCHEDULE 16
LUBRICATION - GREASING WEAR PLATE 17
LUBRICATION - COMBINATION BEARINGS 18
LUBRICATION - GREASING BOSS AND PINION 19
OIL CHANGE PROCEDURE 20
OIL CHANGE PROCEDURE CONTINUED 21
TECHNICAL
LIGHT BARRIER 22
LIMIT SWITCHES 23

3
COMPONENTS
PUMP ASSEMBLY 24
PUMP ASSEMBLY (INTERNAL) 25
TURNOVER RAM 26
RACK & PINION 27
VALVE ASSEMBLY 28
CLAMP RAMS 29
BUFFERS 30
COBINATION BEARINGS 31
SPECIFICATIONS
SPECIFICATION 33
OIL DATA SHEET 34
OIL DATA SHEET CONTINUED 35
GREASE DATA SHEET 36
GREASE DATA SHEET CONTINUED 37
ATTACHED DOCUMENTS
DRAWINGS, EC CONFORMITY,
CONTENTS
CONTINUED

4
SAFETY PRECAUTIONS
SAFETY: THE MACHINE IS TO BE USED ONLY IN ACCORDANCE WITH SAFETY GUIDELINES AND IS
NOT TO BE USED FOR ANY OTHER PURPOSE THAN ORIGINALLY INTENDED.
The machine is ed with a stop buon, which MUST be acvated in all possible emergency
situaons, disabling the machine.
The following guidelines MUST be obeyed and the machine operated in strict accordance with
the operators manual:
• Only fully authorised personnel may operate this machine.
• The machine MUST only be operated when the area within the xed guards is clear.
Nobody may enter this area with the machine in operaon.
• The machine MUST only be operated within the maximum load capacity for which it was
designed (see specicaon page).
• All machine inspecon covers must be in place before use.
• All loads MUST be located securely in the machine, with the leading comer placed against
the xed rear/side wall.
• At no point may any person/persons enter the area under the machine body.
• Only fully authorised, suitably qualied personnel may carry out maintenance operaons
on this machine.
• The electrical supply MUST be isolated and suitably locked o, when carrying out any
maintenance task.
• When carrying out maintenance on or near the machine body, suitable chocks must be
placed to prevent the body from moving.
• Do NOT tamper with or alter the machine in any way.
• Correct personal protecve and safety equipment MUST be used at all mes and in
accordance with government health and safety and site specic guidelines.

5
PRODUCT DESCRIPTION
SOLENOID CONTROL & FULL GUARDS
This Pallet Inverter is a highly
versale machine, used for ecient
exchanging of pallets from a load.
The machine is loaded with a forkli
truck. A single table clamps the
load, the machine then inverts the
load through 180 degrees. This
enables the operator to easily
exchange or adjust the original
pallet. The load is then returned to
its original orientaon and removed
from the machine.
The machine is ed with a unique idencaon plate. On
this plate is stamped the model type, machine serial number,
year of manufacture and maximum permissible machine
load. This informaon should be quoted in every
communicaon with us, enabling us to deal with your
queries as eecvely as possible.
The control panel is of solenoid push buon construcon and is located
on the safety guard. This ensures the machine is operated easily and
from a posion of safety. The machine is also ed with pedestrian
access light barriers as standard.
NOTE: THE MACHINE SHOULD NOT BE USED FOR ANY OTHER PURPOSE
THAN ORIGINALLY INTENDED.

6
HANDLING
The machine MUST only be unloaded and loaded with the use of a suitably rated fork li truck
and a competent, qualied driver.
There are two fork ne receiving slots on the machine ‘A’ frame. If required a designated
lookout person should be assigned if the drivers visibility is reduced by the load. Ensure the
forkli nes are completely through the receiving slots before liing the machine.
SAFETY: CARE MUST BE TAKEN WHILST MANOEUVRING THE EQUIPMENT AROUND OBJECTS
AND PEOPLE TO AVOID DAMAGE/INJURY.
FORK TINE SLOTS

7
MACHINE INSTALLATION
Before installaon, ensure the following items are available:
• Suitably rated forkli
• Level ooring
Also ensure the presence of:
• A qualied electrician
• A qualied forkli driver
• Suitable oor space for the machine
• Correct electrical supply
NOTE: AT THIS POINT THE FLOOR SHOULD BE CHECKED TO A DEPTH OF AT LEAST 200mm FOR
UNDERGROUND OBSTRUCTIONS, WHICH COULD HINDER INSTALLATION.
• Ensure the oor is free of obstrucons or debris which
could hinder the placement of the machine.
• Place the machine in its nal intended posion, ensuring
there is enough space to access the electrical panel door
at the rear of the machine and space at the front of the
machine for placement of the guarded area.
• With the machine located, use a suitable drill and 20mm
drill bit to drill the oor at each of the 4 oor aachment
points of the frame to a depth of 100mm.
• Using a mallet, locate the supplied M20 oor anchor
bolts securely in place. Using a 30mm spanner or
ratchet, secure the machine to the oor bolts using the
appropriate supplied fasteners.
Tools Required: Fasteners (supplied):
10mm spanner Fixing kit for the machine
13mm spanner M8 Through oor bolts
19mm spanner M20 Through oor bolts
30mm spanner Machine guards
Suitable mallet Light barriers
8mm/20mm SDS drill bits
ATTACHMENT POINTS

8
GUARD INSTALLATION
• Once the Inverter is correctly bolted to the oor. Place the control box to
the front of the machine where it cannot get damaged.
• Lay out the panels and posts as the layout drawing in the back of this
manual with all the two holes on the feet on the outside of the guarded area.
Ensure that any cable are not in a position to get damaged.
NOTE: ENSURE THE GUARDS ARE IN THE CORRECT ORIENTATION BEFORE
COMMENCING ASSEMBLY.
• Start the guard assembly either side at the rear of the machine the upright posts are
already aached to the machine so the rst small back panel are bolted to the posts.
Loosely assessable the rest guard unl they are self standing and are in roughly the correct
posion. Further .
NOTE: DO NOT TIGHTEN THE GUARD PANELS
DOWN AT THIS POINT.
• Then t the cable trays to the guards (this will help
with alignment).
• Fix the L bracket to the boom of the guards, (3 on
each side, 2 on each side of the back guards). Fix the L
bracket with M6 x 20 blots so the square washer
touches the boom of the guard.
• Place the cable tray on the L bracket and loosely
fasten to the L bracket check the alignment and then
ghten the tray to the bracket.
L bracket bolt assembly
Electrical L brackets
Square washer touching
boom of guard

9
GUARD INSTALLATION
CONTINUED
• Place the cable tray corners in the back to
corners and fasten to the cable tray.
• Then x the control panel in the control box
recess by removing the boom of the control
box, xing the Panel to the Box and replacing the
boom of the box. Lay the cable in the cable tray
but do not cable e unl the guards are bolted to
the oor.
• Fix the light barrier brackets to both front guards
using M8 x 55 bolts, make sure the bracket are the correct way up and the with the ‘T’ at
the top. The light barriers need be on the central posion on they brackets. The light
barrier cables are rolled up on both side
of the machine at the boom of the
‘A’ frame legs. From the front of the
machine on the le hand side there is
two cables (one extra for the control
panel) and on the right hand side there is
one cable. Lay them loosely in the cable
tray and connect then to the boom of
light barriers.
• Once the machine is connected to the
power supply, check the alignment of the
light barriers, adjust guards if needed.
• Check the guard are in the correct
posions lock o the power to the
machine. Tighten all the guards, mark out
the guard oor holes to be drilled. And
remove the light barrier and but in a safe
place.
• Once the guards and light barriers are in
the correct posion drill the oor for
each aachment posion of the guard
feet (8mm x 100mm in depth). Locate
the M8 oor bolts for the xed guarding
securely into the ground. Once the
guards are aligned, ghten all guard
panel fasteners (once the holes are marked the cable tray can be removed to help with
access and replaced when guards are bolted to the oor).
Control
Panel
Box
Light
barrier
on
Bracket
Light
barrier
Bracket
Cable
tray

10
CABLE INSTALLATION
LIGHT BARRIER/CONTROL PANEL
• Once the machine and guards are bolted to the oor replace the light barriers, lay the
cables in the tray. Then cable e them down unl you reach the front. Plug in the cable to
the light barrier (the cables can not be mixed up as the cable can only be plugged into the
correct socket). Roll up the extra cable an cable e the front guard (see picture below).
• From the le hand side lay the cables in the cable tray and cable e it down unl you reach
the front. Plug in the cable to the light barrier. Roll up the extra cable an cable e the side
guard (see picture below).
• Unlock the power supply, check the alignment of the light barriers, adjust them with the
adjustment bolts if needed. (see page 22)
Light Hand side front Right Hand side front