Terex Genie SHOV5DL15B-1001 User manual

Operator’s Manual
Serial number range
Original Instructions
First Edition
Second Printing
Part No. 57.0303.5251
500L Loading Shovel.......from serial n: SHOV5DL15B-1001
800L Loading Shovel.......from serial n: SHOV8DL15B-1001
800L Loading Shovel.....from serial n: SHOV8CDL15B-1001
800L Loading Shovel..... from serial n: SHOV8RDL15B-1001
Brick-Holder Basket.......from serial n: BBSKETDL15B-1001
250L Mixing Bucket..........from serial n: MXBC2515B-1001
500L Mixing Bucket...........from serial n: MXBC515B-1001
500L Man. Conc. Bucket....from s/n: CB5MADL15B-1001
500L Hyd. Conc. Bucket....from s/n: CB5HYDL15B-1001
800L Man. Conc. Bucket....from s/n: CB8MADL15B-1001
800L Hyd. Conc. Bucket....from s/n: CB8HYDL15B-1001

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Contents
Introduction..........................................Page 3
Symbol and Hazard Pict.Definition......Page 8
General Safety.....................................Page 9
Work Area Safety.................................Page 10
Safety Precautions............................ Page 11
Legend.................................................Page 13
Attachment Description .......................Page 14
Attachment Application Field...............Page 17
Inspections ..........................................Page 18
Operating Instructions .........................Page 22
Parking and Storage............................Page 31
Tansport and lifting instruction.............Page 32
Maintenance........................................Page 42
Specification ........................................Page 46
Load Charts.........................................Page 52
Diagrams And Schemes......................Page 66
EC Declaration of Conformity..............Page 68
TEREX Global GmbH
Bleicheplatz 2
8200 Schaffhausen
Switzerland
Technical Assistance Service
Telephone: [phone]
[phone]
e-mail: [email protected]
Copyright © 2015 by Terex Corporation
First Edition: Second Printing, December 2015
Genie is a registered trademark of Terex South
Dakota, Inc. in the U.S.A. and many other
countries. “GTH” is a trademark of Terex South
Dakota, Inc.

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Introduction
About This Manual
Genie appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
This book is an operation and daily maintenance
manual for the user or operator of a Genie machine.
This manual should be considered a permanent part
of your machine and should remain with the machine
at all times. If you have any questions, contact Genie.
In this manual, the term "machine" can be referred
to both the attachment or the truck, according to
the context.
This manual shall be used in conjunction with the
user manual of the telehandler.

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Introduction
Product Identification
The attachment serial number is located on the
serial label.
• 500L Loading Shovel 59.0201.9019 GT
• 800L Loading Shovel 59.0201.9020 GT
• 800L Loading Shovel 59.0201.9021 GT
• 800L Loading Shovel 59.0201.9022 GT
• Brick-Holder Basket 59.0401.2032 GT
• 250L Mixing Bucket 59.0401.2018 GT
• 500L Mixing Bucket 59.0401.2016 GT
• 500L Man. Concrete Bucket 59.0401.2028 GT
• 500L Hyd. Concrete Bucket 59.0401.2029 GT
• 800L Man. Concrete Bucket 59.0401.2030 GT
• 800L Hyd. Concrete Bucket 59.0401.2031 GT
Intended Use
The Loading Shovels and Mixing Bucket are designed
to move and to mix loose materials. Brick-Holder
Basket is designed to lift and lower loose materials.
Use of this product in any other way is prohibited
and contrary to its intended use.


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Introduction
Bulletin Distribution and
Compliance
Safety of product users is of paramount importance
to Genie. Various bulletins are used by Genie
to communicate important safety and product
information to dealers and machine owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most current
owner on record along with their associated dealer,
so it is important to register your machine and keep
your contact information up to date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.
Contacting the Manufacturer
At times it may be necessary to contact Genie.
When you do, be ready to supply the model number
and serial number of your machine, along with your
name and contact information. At minimum, Genie
should be contacted for:
• Accident reporting
• Questions regarding product applications and
safety
• Standardsand regulatorycompliance information
• Current owner updates, such as changes in
machine ownership or changes in your contact
information. See Transfer of Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information
will ensure that you receive important safety,
maintenance and operating information that applies
to your machine.
Please register your machine by visiting us on the
web at www.genielift.co.uk.

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Introduction
Danger
Failure to obey the instructions and safety rules in
this manual will result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
attachment operation contained in this operator’s
manual.
1.Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2. Always perform a pre-operation inspection.
3. Always perform function tests prior to use.
4. Only use the machine as it was intended.
You read, understand and obey the manufacturer’s
instructions and the safety rules, the safety and
operator’s manuals, and the decals applied on
the machine.
You read, understand and obey the employer’s
safety rules and work-site regulations.
You read, understand and obey all applicable
governmental regulations.
You are properly trained to safely operate the
machine.

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Introduction
Hazard Classification
Safety alert symbol: used to
alert you to potential personal
injury hazards. Obey all safety
messages that follow this
symbol to avoid possible injury
or death
DANGER
Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury.
WARNING
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
CAUTION
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
NOTICE
Indicates a property damage
message.
Standards
The following standards and/or regulations apply to
this machine:
Directive
2006/42/EC Machinery Directive
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.

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Symbol and Hazard Pictorials Definitions
Falling object
Hazard
Close the gate Falling Hazard Fix brick holder with
Chain to Forks plate
Read the
operator's
manual
Crush Hazard Keep clear of
moving parts
No ride Brick
Holder
Basket

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09.4618.0922
09.4618.1355 09.4618.1354 09.4618.1352
09.4618.1353
General Safety
800 Kg
09.4618.1353 09.4618.1352
09.4618.1354
140
mm
09.4618.1355
09.4618.0922

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Work Area Safety
For work area safety, refer to the same section in
the telehandler operator's manual.