PCB Piezotronics 682M57 User manual

Model 682M57
DIFFERENTIAL DIN RAIL CHARGE AMPLIFIER
Installation and Operating Manual
For assistance with the operation of this product,
contact PCB Piezotronics, Inc.
Toll-free: 800-828-8840
24-hour SensorLine: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.pcb.com

The information contained in this document supersedes all similar information that
may be found elsewhere in this manual.
Service –Due to the sophisticated
nature of the sensors and associated
instrumentation provided by PCB
Piezotronics, user servicing or repair is
not recommended and, if attempted,
may void the factory warranty. Routine
maintenance, such as the cleaning of
electrical connectors, housings, and
mounting surfaces with solutions and
techniques that will not harm the
physical material of construction, is
acceptable. Caution should be observed
to ensure that liquids are not permitted
to migrate into devices that are not
hermetically sealed. Such devices
should only be wiped with a dampened
cloth and never submerged or have
liquids poured upon them.
Repair –In the event that equipment
becomes damaged or ceases to
operate, arrangements should be made
to return the equipment to PCB
Piezotronics for repair. User servicing or
repair is not recommended and, if
attempted, may void the factory
warranty.
Calibration –Routine calibration of
sensors and associated instrumentation
is recommended as this helps build
confidence in measurement accuracy
and acquired data. Equipment
calibration cycles are typically
established by the users own quality
regimen. When in doubt about a
calibration cycle, a good “rule of thumb”
is to recalibrate on an annual basis. It is
also good practice to recalibrate after
exposure to any severe temperature
extreme, shock, load, or other
environmental influence, or prior to any
critical test.
PCB Piezotronics maintains an ISO-
9001 certified metrology laboratory and
offers calibration services, which are
accredited by A2LA to ISO/IEC 17025,
with full traceability to SI through
N.I.S.T. In addition to the normally
supplied calibration, special testing is
also available, such as: sensitivity at
elevated or cryogenic temperatures,
phase response, extended high or low
frequency response, extended range,
leak testing, hydrostatic pressure
testing, and others. For information on
standard recalibration services or
special testing, contact your local PCB
Piezotronics distributor, sales
representative, or factory customer
service representative.
Returning Equipment –Following
these procedures will ensure that your
returned materials are handled in the
most expedient manner. Before
returning any equipment to PCB
Piezotronics, contact your local
distributor, sales representative, or
factory customer service representative
to obtain a Return Warranty, Service,
Repair, and Return Policies and
Instructions Materials Authorization
(RMA) Number. This RMA number
should be clearly marked on the outside
of all package(s) and on the packing
Service, Repair, and Return
Policies and Instructions

list(s) accompanying the shipment. A
detailed account of the nature of the
problem(s) being experienced with the
equipment should also be included
inside the package(s) containing any
returned materials.
A Purchase Order, included with the
returned materials, will expedite the
turn-around of serviced equipment. It is
recommended to include authorization
on the Purchase Order for PCB to
proceed with any repairs, as long as
they do not exceed 50% of the
replacement cost of the returned
item(s). PCB will provide a price
quotation or replacement
recommendation for any item whose
repair costs would exceed 50% of
replacement cost, or any item that is not
economically feasible to repair. For
routine calibration services, the
Purchase Order should include
authorization to proceed and return at
current pricing, which can be obtained
from a factory customer service
representative.
Contact Information –International
customers should direct all inquiries to
their local distributor or sales office. A
complete list of distributors and offices
can be found at www.pcb.com.
Customers within the United States may
contact their local sales representative
or a factory customer service
representative. A complete list of sales
representatives can be found at
www.pcb.com. Toll-free telephone
numbers for a factory customer service
representative, in the division
responsible for this product, can be
found on the title page at the front of this
manual. Our ship to address and
general contact numbers are:
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY14043 USA
Toll-free: [phone]
24-hour SensorLineSM: [phone]
Website: www.pcb.com
E-mail: [email protected]

PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
部件名称
有害物质
铅(Pb)
汞
(Hg)
镉
(Cd)
六价铬(Cr(VI))
多溴联苯 (PBB)
多溴二苯醚(PBDE)
住房
O
O
O
O
O
O
PCB板
X
O
O
O
O
O
电气连接器
O
O
O
O
O
O
压电晶体
X
O
O
O
O
O
环氧
O
O
O
O
O
O
铁氟龙
O
O
O
O
O
O
电子
O
O
O
O
O
O
厚膜基板
O
O
X
O
O
O
电线
O
O
O
O
O
O
电缆
X
O
O
O
O
O
塑料
O
O
O
O
O
O
焊接
X
O
O
O
O
O
铜合金/黄铜
X
O
O
O
O
O
本表格依据 SJ/T 11364 的规定编制。
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X：表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。
CHINA RoHS COMPLIANCE

DOCUMENT NUMBER: 21354
DOCUMENT REVISION: D
ECN: 46162
Component Name
Hazardous Substances
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Chromium VI
Compounds
(Cr(VI))
Polybrominated
Biphenyls
(PBB)
Polybrominated
Diphenyl
Ethers (PBDE)
Housing
O
O
O
O
O
O
PCB Board
X
O
O
O
O
O
Electrical
Connectors
O
O
O
O
O
O
Piezoelectric
Crystals
X
O
O
O
O
O
Epoxy
O
O
O
O
O
O
Teflon
O
O
O
O
O
O
Electronics
O
O
O
O
O
O
Thick Film
Substrate
O
O
X
O
O
O
Wires
O
O
O
O
O
O
Cables
X
O
O
O
O
O
Plastic
O
O
O
O
O
O
Solder
X
O
O
O
O
O
Copper Alloy/Brass
X
O
O
O
O
O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above
the limit requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Model 682M57 and 682M74 Differential Charge Amplifier
Operating Guide with Enclosed Warranty Information
3425 Walden Avenue, Depew, New York 14043-2495
Phone [phone]
Fax [phone]
Toll Free Line 1-800-959-4IMI
MANUAL NUMBER: 48301
MANUAL REVISION: A
ECN NUMBER: 44204

PAGE 2
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Table of Contents
Introduction...................................................................................................................... Page 3
General Features
Installation and Wiring.................................................................................................. Page 3-5
ESD Sensitivity................................................................................................................ Page 6
Warranty/Servicing
Warranty, Service & Return Procedure ........................................................................... Page 7
Customer Service............................................................................................................ Page 8

PAGE 3
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Introduction
The models 682M57 and 682M74 are differential charge input amplifiers, designed to interface with differential
output charge sensors. The unit will convert the charge signal from any differential output charge sensor into a
voltage output. The front end differential charge amplifiers are designed to handle low sensor resistance that is
common at very elevated temperatures ( >500ºF ). An ICP® Din Rail signal conditioner is required for use with the
differential charge amplifier, to provide the appropriate power supply.
General Features
Din Rail Mount
Removable Terminal Blocks for easy wiring
35mm (1.38in) Din Rail Mount configuration
Space saving 22.5mm (0.9in) wide design
Installation and Wiring
Installation
The 682M57 and 682M74 are designed to be mounted on a 35mm Din Rail. Do not install in a harsh area where it
can be exposed to cleaning fluids or machine oils. The unit should be mounted in a NEMA type enclosure to
protect the electronics from contamination.
CE Requirements
The 682M57 and 682M74 are CE marked ( see Declaration of Conformity for specific standards ). To meet the
requirement, the unit must be installed in a grounded metallic enclosure and sensor cable shield terminated to
enclosure. Failure to do so can cause erroneous readings where high frequency noise is present.
Outline Drawing

PAGE 4
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Connector and Pinout Diagram
The 682M57 and 682M74 use plug-in type screw terminal connectors for all input and output connections.
Strip off ~8mm of insulation from the connection wire ends. Using a small screwdriver, remove the terminal block
from the enclosure in either the up or down direction, terminate the wire in the correct location. Do not exceed a
torque of 0.5Nm. Do not leave excess uninsulated wire which can short to adjacent wiring. Re-install the terminal
block.
This easy to assemble connection method allows devices to be exchanged easily and the electrical connection to
be visibly isolated.
Pin Descriptions:
Pin 5: Sig –
Negative Charge Input Signal
Pin 6: Shield
Attach cable shield if available. This pin
connects to the Din Rail bar that the amplifier is
mounted on.
Pin 7: Shield
Same as Pin 6
Pin 8: Sig +
Positive Charge Input Signal
Pin 9: VDC +
Attach to the positive of ICP®power supply
Pin 10: N/C
No Connection
Pin 11: N/C
No Connection
Pin 12: Common
Attach to the negative of ICP®power supply

PAGE 5
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Typical Wiring Diagram

PAGE 6
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Warning 1 –ESD sensitivity
The power supply/signal conditioner should not be opened by anyone other than qualified service
personnel. This product is intended for use by qualified personnel who recognize shock hazards and are familiar
with the safety precautions required to avoid injury.
Warning 2 –ESD sensitivity
This equipment is designed with user safety in mind; however, the protection provided by the equipment may be
impaired if the equipment is used in a manner not specified by PCB Piezotronics, Inc.
Caution 1 –ESD sensitivity
Cables can kill your equipment. High voltage electrostatic discharge (ESD) can damage electrical devices.
Similar to a capacitor, a cable can hold a charge caused by triboelectric transfer, such as that which occurs in the
following:
Laying on and moving across a rug,
Any movement through air,
The action of rolling out a cable, and/or
Contact with a non-grounded person.
The PCB solution for product safety:
Connect the cables only with the AC power off.
Temporarily “short” the end of the cable before attaching it to any signal input or output.
Caution 2 –ESD sensitivity
ESD considerations should be made prior to performing any internal adjustments on the equipment. Any
piece of electronic equipment is vulnerable to ESD when opened for adjustments. Internal adjustments should
therefore be done ONLY at an ESD-safe work area. Many products have ESD protection, but the level of
protection may be exceeded by extremely high voltage.

PAGE 7
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Warranty
IMI instrumentation is warranted against defective material and workmanship for 1 year unless otherwise
expressly specified. Damage to instruments caused by incorrect power or misapplication, is not covered by
warranty. If there are any questions regarding power, intended application, or general usage, please consult with
your local sales contact or distributor. Batteries and other expendable hardware items are not covered by
warranty.
Service
Because of the sophisticated nature of IMI instrumentation, field repair is typically NOT recommended and may
void any warranty. If factory service is required, return the instrumentation according to the “Return Procedure”
stated below. A repair and/or replacement quotation will be provided prior to servicing at no charge. Before
returning the unit, please consult a factory IMI applications engineer concerning the situation as certain problems
can often be corrected with simple on-site procedures.
Return procedure
To expedite returned instrumentation, contact a factory IMI applications engineer for a RETURN MATERIAL
AUTHORIZATION (RMA) NUMBER. Please have information available such as model and serial number. Also,
to insure efficient service, provide a written description of the symptoms and problems with the equipment to a
local sales representative or distributor, or contact IMI if none are located in your area.
Customers outside the U.S. should consult their local IMI distributor for information on returning equipment. For
exceptions, please contact the International Sales department at IMI to request shipping instructions and an RMA.
For assistance, please call [phone], or fax us at [phone]. You may also receive assistance via e-
mail at [e-mail] or visit our web site at www.pcb.com.

PAGE 8
SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING
Customer Service
IMI, a division of PCB Piezotronics, guarantees Total Customer Satisfaction. If, at any time, for any reason, you
are not completely satisfied with any IMI product, IMI will repair, replace, or exchange it at no charge. You may
also choose, within the warranty period, to have your purchase price refunded.
IMI offers to all customers, at no charge, 24-hour phone support. This service makes product or application
support available to our customers, day or night, seven days a week. When unforeseen problems or emergency
situations arise, call the IMI Hot Line at [phone], and an application specialist will assist you.
3425 Walden Avenue, Depew, NY 14043-2495
Phone: [phone]  USA Fax: [phone]  INTL Fax: [phone]
ICP®is a registered trademark of PCB Group, Incorporated,
which uniquely identifies PCB sensors that incorporate built-in microelectronics.

Model Number
682M57 DIFFERENTIAL DIN RAIL CHARGE AMPLIFIER Revision: B
ECN #: 44334
Performance ENGLISH SI
Sensitivity(+/-5 %) 11.8 mV/pC 11.8 mV/pC
Input Range +/-212.5 pC +/-212.5 pC
Low Frequency Response 5 Hz 5 Hz
High Frequency Response 5 kHz 5 kHz [2]
Amplitude Linearity ≤1 % ≤1 %
Environmental
Temperature Range(Operating) -40 to +176 °F -40 to +80 °C
Temperature Response ≤1 % ≤1 %
Relative Humidity <95 % <95 %
Electrical
Excitation Voltage 22 to 28 VDC 22 to 28 VDC
Constant Current Excitation 3.1 to 4.1 mA 3.1 to 4.1 mA
Output Voltage +/-2.5 Vpk +/-2.5 Vpk
Output Bias Voltage 11 to 13 VDC 11 to 13 VDC
Broadband Electrical Noise(1 to 10,000 Hz) 200 µV 200 µV [1]
Spectral Noise(1 Hz) 50 µV/√Hz 50 µV/√Hz [1]
Spectral Noise(10 Hz) 15 µV/√Hz 15 µV/√Hz [1]
Spectral Noise(100 Hz) 5 µV/√Hz 5 µV/√Hz [1]
Spectral Noise(1 kHz) 2 µV/√Hz 2 µV/√Hz [1]
Spectral Noise(10 kHz) 2 µV/√Hz 2 µV/√Hz [1]
Discharge Time Constant >0.25 sec >0.25 sec
Resistance 50,000 Ohm 50,000 Ohm
Source Capacitance Loading 0.0001 %/pF 0.0001 %/pF
Output in Relation to Input In Phase In Phase
Physical
Electrical Connector(Input) Terminal Strip Terminal Strip
Electrical Connector(Output) Terminal Strip Terminal Strip
Weight 3.4 oz 96 gm
Mounting DIN Rail DIN Rail
Case Material Injected Molded Nylon Injected Molded Nylon
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
ICP®is a registered trademark of PCB Group, Inc.
NOTES:
[1]Typical value.
[2]Tested using voltage source and input capacitor equal to the feedback capacitor, to simulate a
charge output sensor.
[3]See PCB Declaration of Conformance PS115 for details.
3425 Walden Avenue, Depew, NY 14043
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
[3]
OPTIONAL VERSIONS
Optional versions have identical specifications and accessories as listed for the standard
model except where noted below. More than one option may be used.
Entered: JM Engineer: gs Sales: PM Approved: BAM Spec Number:
Date: 6/30/2015 Date: 6/30/2015 Date: 6/30/2015 Date: 6/30/2015 47686

1
1
2
2
3
3
4
4
A A
B B
CODE
IDENT. NO.
52681
DWG. NO.
SCALE: SHEET
DRAWN CHECKED ENGINEER
TITLE
UNLESS OTHERWISE SPECIFIED TOLERANCES ARE:
DIMENSIONS IN MILLIMETERS
[ IN BRACKETS ]
ANGLES 2 DEGREES
3425 WALDEN AVE. DEPEW, NY 14043
[phone] E-MAIL: [e-mail]
DIMENSIONS IN INCHES
ANGLES 2 DEGREES
FILLETS AND RADII
.003 - .005
FILLETS AND RADII
0.07 - 0.13
OUTLINE DRAWING
48297
1 OF 1
FULL
MODEL 682M57
AMPLIFIER
DECIMALS XX ±.03
XXX ±.010
DECIMALS X ± 0.8
XX ± 0.25
BB 01/29/15 ECB 01/29/15 GS 01/29/15
5678
910 11 12
-
SIG SHLD SHLD
+
SIG
+
VDC N/C N/C COM
5679
910 11 12
REVISIONS
REV DESCRIPTION DIN
A REMOVED CONTROL BLOCK 43742
1.) HOUSING MATERIAL: INJECTION MOLDED NYLON 66 (POLYAMIDE) RATED UL 94-V0.
48297
PCB Piezotronics Inc. claims proprietary rights in
the information disclosed hereon. Neither it nor any
reproduction thereof will be disclosed to others
without the written consent of PCB Piezotronics Inc.
.26 [6.6].89 [22.6]4.5 [114]
3.90 [99.0]
Terminal Connection
5 -SIG IN 9 + POWER VDC
6 SHIELD 10 N/C
7 SHIELD 11 N/C
8 +SIG IN 12 COMMON
DIFFERENTIAL
CHARGE AMPLIFIER
MODEL: 682M57