pcl CM2024D Instruction manual
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76456 Issue 2
Air Compressors Quick Start Manual
Please read and save these instructions. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety
information. Failure to comply with instructions could result in personal injury and/or property
damage! Retain instructions for future reference.
Symbols
In this manual and/or the machine the following symbols are used;
Warning/ Danger Wear ear protection.
Read manual before use. Wear eye protection.
In accordance with essential
applicable safety standards
of Euopean directives
Double insulated.
General power tools safety warnings
Working area
• Keep working area clean and well lit. Dark areas can lead to accidents.
• Do not operate power tools in potentially explosive surroundings, for example, in the
ignite the dust or fumes.
• Keep children and bystanders at a distance when operating a power tool. Distractions can
cause you to lose control of it.
Electrical safety
Always check that the power supply corresponds to the voltage on the
rating plate.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the
compressor. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
• When operating a compressor outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
• Do not use in rain or humidity conditions. Water entering increases the risk or a short
circuit.
• Avoid accidental starting of the tool. Make sure the switch is “OFF” before connecting the
power cord to the grid.
•
for which they are intended.
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PCL Air Compressors CM2024D/CM2550D/CM3100DT
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76456 Issue 2
Personal safety
• Always use ear and eye protection when working with the machine or perform
maintenance.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from the power tool. Loose clothes, jewellery or long hair can
become entangled in the moving parts.
Service
Specic safety instrutions for air compressors
WARNING! Make sure that both air consumption and maximum eective
pressure of pneumatic tools are compatible with the pressure set by the
pressure switch and the volume of air supplied by the compressor.
• During operation the compressor and pipes reach high temperatures. Contact causes burns.
• Keep a minimum distance of 4 meters between the compressor and working area.
•
the compressor.
• During operation, to ensure correct lubrication, the compressor must be placed on a table
horizontal surface.
• To ensure optimal cooling, the compressor will be placed at a minimum distance of 50 cm
from the wall.
• When uncoupling, the hose will be held by hand to avoid injury from hose whip.
•
• Do not weld the tank. In case of faults or corrosion, please replace immediately.
• Avoid using air pipes and power extension cables with excessive length.
• To extend operating life, the compressor must be used in a suitable environment (well
an ambient temperature + 5°C ... + 40°C.
• The machine is double insulated. This means it has two completely independent types of
insulation that prevents the operator to enter into direct contact with the metal parts. This
measure represents the highest degree of protection against electrocution.
Application
This compressor is intended for personal use for the production of compressed air. DO NOT RUN
THE COMPRESSOR WITH ANY OTHER TYPES OF GAS.
IT IS NOT DESIGNED FOR CONSTANT PROFESSIONAL USE.
Decription
9. Transport handle
2. Pressure tank 10. Safety valve
3. Wheel 11. Drain valve
4. Support foot 12. Pressure gauge for tank
5. Quick coupling for adjusted pressure 13. Oil discharge screw with eyehole level
7. Pressure regulator 15. Quick coupling for pressure tank takeover
PCL Air Compressors CM2024D/CM2550D/CM3100DT
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76456 Issue 2
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Operation
WARNING! Before commissioning must check the oil level in the
compressor.
WARNING! IN case of any abnormal noise, immediately turn o the tool
and contact an authorized service facility for repairs.
Assembly and component checking
• Install wheels (3) and foot (4) - with bolts and nuts provided.
•
•
a screwdriver and place the cap closure (14) in the spout (Fig 8).
•
a safety 16 A. Before starting, check whether the mains voltage corresponds to the operat-
ing voltage stated on the data plate device. Power cords and extension cords or long cable
drums causes low voltage and prevent proper starting.
• Safety valve (10) is adjusted to the maximum allowable pressure of the pressure tank.
Do Not modify or remove the safety valve seal. To function properly in the event of switch
damage, safety valve should be checked weekly. Firmly pull ring out until the compressed
3
1
2
5
4
6
7
9
10
11
12
13
14
15
>
PCL Air Compressors CM2024D/CM2550D/CM3100DT
www.pclairtechnology.com
www.pclairtechnology.com
76456 Issue 2
air comes out. Then release the safety valve again.
•
Start / stop the operation. Compressor start by pulling out the button. (8)
Pressure regulation
With pressure regulator (7) working pressure can be adjusted, as measured by gauge (6). Set
(16).
Pressure switch adjusting
The pressure switch is set by factory, do not adjust.
• Starting pressure: 6 bar
• Stop pressure: 8 bar
Condensation discharge
Water condensation should drain weekly by opening the drain valve (11) located in the bottom
Cleaning and maintenance
WARNING! Before any intervention on the machine, disconnect the power
supply from the mains and wait until the compressor has cooled completely!
Risk of burns!
WARNING! Before performing any cleaning or maintenacne operation
completely drain the air tank.
General cleaning
Regularly clean the machine housing with a soft cloth, preferably after each use. If the dirt does
Never use solvents such as petrol, alcohol, ammonia, etc. These solvents may damage the
plastic parts.
Air lter cleaning (1)
original position.
Oil replacement
Recommended Oil SAE 15W / 40 or similar.
replaced every 500 hours of operation.
To replace the oil, stop the engine and pull the plug. Once you have completely evacuated the
air from the tank, you can unscrew the oil drain cap (15) from the compression chamber. To
avoid an uncontrolled leakage of oil, place a gutter underneath, and collect the oil in a container.
If the oil does not drain completely tighten the oil drain cap (15) back in place. Fill with new oil
through the hole (14) until the level needed. Then tighten the oil cap.
Used oil and condensate must be disposed of in compliance with protection of environment and
current legislation.
PCL Air Compressors CM2024D/CM2550D/CM3100DT
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76456 Issue 2
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Maintenance
Our machines have been designed to operate over a long period of time with a minimum of
maintenance. Continuous satisfactory operation depends upon proper machine care and regular
cleaning.
Technical data
Air Receiver 24 l 50 l 100 l
Air Displacement 188 l/min 206 l/min 355 l/min
6.6 cfm 7.3 cfm 12.5 cfm
Voltage / Phase 230 v 230 v 230v
50 Hz 50Hz 50Hz
Motor 2 HP 2.5 HP 3 HP
1.6 kW 1.8 kW 2.2 kW
2850 rpm 2850 rpm 2850 rpm
Maximum pressure 8 bar 8 bar 8 bar
116 psi 116 psi 116 psi
Sound Pressure Level 82 dB (Lwa) 89 dB (Lwa) 89 dB (Lwa)
Dimensions 590x280x620mm 750x340x660mm 1090x410x740mm
Weight 23 kg 29 kg 62 kg
Operating mode* S2 15 min S2 15 min S2 15 min
Recommended oil SAE 15W40 for air compressors
* The operation mode S2 15 min (Short time): the engine can be operated at nominal power
(1500W) only for the period indicated on the plate (15 min). Otherwise the engine will overheat
and the thermal protection will switch of the power supply. During the pause the motor will be
cooled again to the operating temperature.
Storage
• Thoroughly clean the whole machine and its accessories.
• Store it out of the reach of children, in a stable and secure position, in a cool and dry place,
avoid too high and too low temperatures.
• Protect it from exposure to direct sunlight. Keep it in the dark, if possible.
• Don’t keep it in plastic bags to avoid humidity build up.
CM2024D CM2550D CM3100DT
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76456 Issue 2
PCL Air Compressors CM2024D/CM2550D/CM3100DT
PCL warrants the components of each unit to which this Limited Warranty applies against defects in materials
and workmanship for a period of twelve (12) months from date of sale (as evidenced by bill of sale or
whichever period is shorter. During this warranty period and subject to the conditions set forth in this
statement, PCL will, at its option, repair or replace component parts that were defective at the time of
connections.
Repair or replacement will not extend the warranty period.
Customer must give PCL timely notice of any warranty claim by contacting an authorized PCL service centre.
of purchase of the unit and (2) the serial number, found on the unit. Customers must properly pack parts in
for loss or damage in shipment. Return shipment to customer will be freight collect unless otherwise agreed.
For service at a customers location, customer will be charged the then prevailing service rates .
The Limited Warranty applies to PCL manufactured units only. Items listed in the applicable operators manual
under routine maintenance are not covered by this or any other warranty. Failure to complete maintenance
as stated in any applicable maintenance schedule will void the Limited Warranty. The Limited Warranty is
expressly conditioned upon proper and normal use and service of the unit and upon strict compliance by
customer with all of PCL instructions and recommendations for installation, operation and maintenance. The
Limited Warranty does not apply to the unit or parts that are damaged or become defective due to improper
handling, maintenance, storage, use, or operation, and does not cover ordinary wear and tear, corrosion, or
erosion.
THE LIMITED WARRANTY SET FORTH IN THIS STATEMENT CONSTITUTES PCL’S SOLE WARRANTY
FOR THE UNIT AND THE REMEDIES SET FORTH HEREIN CONSTITUTE CUSTOMERS SOLE REMEDIES
FOR BREACH OF WARRANTY. THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, IN FACT OR BY LAW, INCLUDING WITHOUT LIMITING THE GENERALITY
OF THE FOREGOING, ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE.
Determination of the suitability of the unit for the use contemplated by the customer is the sole responsibility
of the customer. PCL shall not, under any circumstances, be liable in contract, tort or otherwise (including
liability shall not exceed the net purchase price for the unit. PCL shall be excused for delay or inability to
perform obligations due to events beyond its reasonable control.
PCL LIMITED WARRANTY
Warranty Registration
Please complete and mail this form to activate warranty
Or visit us at www.pclairtechnology.com
Name Title
Company Name
Type of Business
Address
City County Post Code
Telephone
Part Number Serial No
Purchased From
Purchase Date
Warranty Department
PCL
Holbrook Rise
Holbrook Industrial Estate
Sheeld
S20 3GE
United Kingdom
Mail to:
C UT HE R E
www.pclairtechnology.com
Warranty Registration
Please complete and mail this form to activate warranty
Or visit us at www.pclairtechnology.com
Name Title
Company Name
Type of Business
Address
City County Post Code
Telephone
Part Number Serial No
Purchased From
Purchase Date
DRIVEN BY AIR
Pneumatic Components Limited T +44 (0)114 248 2712 Registered as shown
Holbrook Rise F +44 (0)114 247 8342 Registered in England
Holbrook Industrial Estate info@pclairtechnology.com No 341813
Shefeld S20 3GE www.pclairtechnology.com
United Kingdom
A HORNGROUP COMPANY
CM2024D/CM2550D/CM3100DT
Declaration of Conformity
That the following compressor complies with appropriate basic safety and health
circulation by us.
In case of any alteration to the machine, not agreed upon by us, this declaration
will lose its validity.
Products: AIR COMPRESSOR
Trade Mark: PCL
PCL Model No: CM2024D / CM2550D / CM3100DT
CE Declaration of Conformity issues by the manufacture and application of CE
Signed:
Steve Martin, QA Process Manager
Date: 26/04/2017
Pneumatic Components Ltd,
England
CM2024D / CM2550D / CM3100DT -
AIR COMPRESSORS
Machinery Directive 2006/42/EC
2006/95/EC LVD Directive
Electromagnetic Compatibility
2014/30/EU
EN 1012-1:2010,EN ISO 12100:2010
EN 60204-1:2006/AC:2010
EN 61000-6-4:2007/A1:2011
EN 61000-6-2:2005/AC:2005
Declaration of Conformity
We
Declare under our sole
responsibility that the
Conforms with the directive
and the standards
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