Peak Scientific FUSION 1010 User manual

Fountain Crescent T: [phone] Part No. IG-FUSION 1010
Inchinnan Business Park F: [phone] Rev. 3
Inchinnan, PA4 9RE W: www.peakscientific.com
Scotland, UK E: [e-mail] Page Page 1 of 7
Installation Guide –FUSION 1010 Generator
FITTINGS KIT

Fountain Crescent T: [phone] Part No. IG-FUSION 1010
Inchinnan Business Park F: [phone] Rev. 3
Inchinnan, PA4 9RE W: www.peakscientific.com
Scotland, UK E: [e-mail] Page Page 2 of 7
INSTALLATION
1.
2.
3.
Unpack the generator from the
shipping crate and place on a flat
surface. To remove the transit
bracket, firstly remove the RH side
panel.
Using the 8mm Hex-
Key provided in the
fittings kit, turn the lock
90oto the left.
An earth lead is connected
to the inside of the panel.
This can be removed by
pulling it off the spade
connector on the door.
4.
5.
With the RH side panel removed you now have
access to the transit bracket. This is located under
the compressor and is painted red. To remove the
transit bracket remove the 4 screws indicated.
Once these screws have been
removed the transit bracket can be
pulled out.
**NOTE**
Do not discard the transit brackets or screws as these will be needed again if the
unit is to be transported from its current location.

Fountain Crescent T: [phone] Part No. IG-FUSION 1010
Inchinnan Business Park F: [phone] Rev. 3
Inchinnan, PA4 9RE W: www.peakscientific.com
Scotland, UK E: [e-mail] Page Page 3 of 7
6.
7.
Re connect the earth connection by
pushing the spade connector onto the
spade terminal as shown.
Place the door panel in position
8.
The locks are secured by turning the lock
90oto the right using the hex key provided.
From the fittings kit, take each ¼”
compression fitting and insert in the Zero
Nitrogen and Zero Air ports. It is
recommended that PTFE tape is applied to the
thread to ensure a leak-tight fit.

Fountain Crescent T: [phone] Part No. IG-FUSION 1010
Inchinnan Business Park F: [phone] Rev. 3
Inchinnan, PA4 9RE W: www.peakscientific.com
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9.
10.
From the fittings kit, select the 6mm push-fit
fittings and connect it to the outlet port
marked ‘DRAIN’ on the rear of the unit
using a 16mm or 5/8” spanner.
Connect the 2m Nylon tube to the drain line,
ensure the tube is pushed fully in and gripped
securely by the fitting.
Fit the other end of the drain line to a suitable
drain connection or container. The container
must NOT have an airtight seal as water and
air will be expelled periodically under a slight
pressure.
11.
12.
Select the appropriate mains cable from the
fittings kit and plug the IEC 60320/C19 socket
into the mains input at the rear of the
generator.
Plug the mains cable into an appropriate
230VAC 50/60Hz single phase power
supply

Fountain Crescent T: [phone] Part No. IG-FUSION 1010
Inchinnan Business Park F: [phone] Rev. 3
Inchinnan, PA4 9RE W: www.peakscientific.com
Scotland, UK E: [e-mail] Page Page 5 of 7
13.
14.
With the mains plug connected and mains
power on, switch on the generator at the front
panel.
The green ready LED will pulse throughout
its start-up procedure. The fascia panel
will indicate an increase in pressure after
25 minutes. Start-up completion is
indicated by a solidly illuminated green
ready LED. This will take up to 3 hours.
**NOTE**
The generator must be allowed to complete its start up procedure, as per step 14. This time
should be utilised by connecting suitable fittings to the application. However, do not connect
the generator at this time.
15.
16.
After completion of the start-up
procedure, switch the generator power
OFF at the switch on the front panel.
The Zero Air pressure should be
allowed to dissipate before proceeding.
Connect the 1/8” copper tube to the Zero Nitrogen
and Zero Air compression fittings. The other ends
should be connected to the correct inlets of the
application.

Fountain Crescent T: [phone] Part No. IG-FUSION 1010
Inchinnan Business Park F: [phone] Rev. 3
Inchinnan, PA4 9RE W: www.peakscientific.com
Scotland, UK E: [e-mail] Page Page 6 of 7
17.
18.
Switch the generator power ON at the switch
on the front panel.
After several minutes the generator will
indicate it is ready for use with a solid green
ready indicator. Ensure all external fittings
are leak tested.
19.
CONGRATULATIONS
Your PEAK SCIENTIFIC gas generator is now fully installed, operational and ready to
supply gas on demand to your instrument.
General Notes
* The generator will operate on voltages of 230VAC +/- 10%. This means it will operate
between 207V and 253V. If the generator is operated on a supply voltage of less than
220V the internal compressor will work harder and the service life of the compressors
will be reduced. It is ok to operate the generator on a mains voltage between 207V and
220V for a short period of time, however we would recommend fitting the transformer,
detailed below, at your earliest convenience. Mains voltages between 220V and 253V
no transformer is required.
The Transformer can be ordered directly from Peak Scientific, Peak part number is...
06-3200 –Dual Tap Transformer 200V –230V
For all other technical specifications, operating instructions,
service requirements, contact details and trouble shooting,
please refer to the user manual contained on the CD supplied
in the fittings kit. Please keep this for future reference.

Fountain Crescent T: [phone] Part No. IG-FUSION 1010
Inchinnan Business Park F: [phone] Rev. 3
Inchinnan, PA4 9RE W: www.peakscientific.com
Scotland, UK E: [e-mail] Page Page 7 of 7
Product Warranty Registration
IMPORTANT
On completion of the installation of a new Gas Generator, please complete this form to notify
Peak Scientific of the generator location and installation date which will start the generator’s
warranty period.
If this form is not returned to Peak Scientific, then the Generator Warranty is for the lesser period,
of twelve months from the date of delivery, or thirteen months from the date of dispatch from
the factory.
To register your generator and guarantee Warranty entitlement, send the completed form to Peak
Scientific by:
Email to [e-mail]
Phone to [phone]
Fax to [phone]
Or register online at: http://www.peakscientific.com/service-and-support/warranty-
registration
PRODUCT WARRANTY REGISTRATION
Company:
CONTACT Name:
Address:
Email Address:
CITY/TOWN:
Generator Serial Number:
POSTCODE:
Country:
Model Type: FUSION 1010
Telephone:
Installation Date (DD/MM/YYYY):