Peak Scientific Corona 1010A User manual

Corona 1010A User Manual Rev 1 RSID XXXX EN 19/04/23
Corona 1010A
User Manual

Contents
Change History 3
How to use this Manual 3
Introduction 4
Warranties and Liabilities 5
Safety Notices 6
Symbols 6
Safety Notice to Users 6
EU Declaration of Conformity 7
UK Declaration of Conformity 8
WEEE Compliance Statement 9
CSA Compliance Statement 10
FCC Class A Compliance Statement 10
Technical Specification 11
Corona 1010A 11
Unpacking 12
Fittings Kit Contents 13
Unpacking Instructions 13
Installation 14
Generator Environment 14
Generator Overview 15
Corona 1010A General Dimensions 15
Corona 1010A Rear Connections 16
Electrical Connection 17
Connecting to the application 18
Tubing Lengths 18
Normal Operation 21
On Demand Gas 21
Unusual Operation 21
Service Screens 22
Information Screens 23
Service Log-in Screen 23
Service Requirements 24
Service Schedule 24
Peak Protected 25
Cleaning 26
Troubleshooting 27
Page 2

Page 3
Change History
Rev Comment Name Date
How to use this Manual
This manual is intended for end users and has been written as a reference document
where you can skip to the relevant information.
Users can refer to the contents page to find the relevant information.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your gas generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your generator.

Page 4
Introduction
The Corona 1010A is a single compressor-controlled Nitrogen generator which uses
membrane separation to produce Nitrogen at 98% purity at 5LPM & 80 psi.
Features include:
• Compact design
• Product developed in conjunction with Thermo Fisher.
• Touch screen technology for ease of operation and observation
To ensure these generator models meet our high expectations with regards to reliability
and performance, we have tested them extensively at our manufacturing plant and with
end users around the world to ensure reliability and longevity of the system.

Page 5
Warranties and Liabilities
1. The Company warrants that it has title to the Goods.
2. Subject to the provisions of this clause the Company warrants that the Goods
shall comply in all material respects with any specification referred to in the Order
Confirmation (as the same may be amended) and shall, subject thereto, be free
from defects in material and workmanship for the lesser of a period of twelve
months from the date of delivery or thirteen months from the date of dispatch
from the factory.
3. Save as provided in this clause and except where the Goods are sold to a person
dealing as a consumer (within the meaning of the Unfair Contract Terms Act
1977) all warranties, conditions or other terms implied by statute or common
law are hereby expressly excluded save to the extent they may not be lawfully
excluded. When the Goods are sold to a consumer within the meaning of the Unfair
Contract Terms Act 1977 their statutory rights are not aected by the provisions of
this clause.
4. In the event of the Customer making a claim in respect of any defect in terms of
clause 2 hereof the Customer must.
1. Reasonably satisfy the Company that the Goods have been properly installed,
commissioned, stored, serviced and used and without prejudice to the generality
of the foregoing that any defect is not the direct or indirect result of lack of repair
and/or servicing, incorrect repair and/or servicing, use of wrong materials and/or
incorrect spare parts
2. Allow the company to inspect the Goods and/or any installation and any relevant
packaging as and when reasonably required by the Company.
5. Subject to the Company being notified of any defect as is referred to in sub-
clause 2 hereof within a reasonable time of it becoming apparent and subject always
to the terms of sub-clause 4 hereof, the Company shall, in its option, replace or
repair the defective Goods or refund a proportionate part of the Price. The Company
shall have no further liability to the Customer (save as mentioned in sub-clause 6
hereof).
6. The Company shall be liable to indemnify the Customer in respect of any claim
for death or personal injury to any person in so far as such is attributable to the
negligence or breach of duty of the Company or any failure by the Company to
comply with the provisions of sub-clause 2 hereof.
7. Save as provided in sub-clause 2 hereof the Company shall not be liable in respect
of any claim by the Customer for costs, damages, loss or expenses (whether direct,
indirect, consequential or otherwise) or indemnity in any respect howsoever arising
including, but not by way of limitation, liability arising in negligence (other than
pursuant to clause 6 above) that may be suered by the Customer or any third
party.

WARNING
WARNING
WARNING
WARNING
CAUTION
Page 6
Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs
an operating procedure, item of equipment or a method of working which is not
specifically recommended by Peak Scientific, the user must ensure that the equipment
will not be damaged or become hazardous to persons or property.
Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the generator.
A WARNING notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
notice until the indicated conditions are fully understood or met.
A CAUTION notice denotes a hazard. It calls attention to an operating procedure,
process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
notice until the indicated conditions are fully understood or met.
Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.
Safety Notice to Users
These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
provided by the equipment.
When handling, operating or carrying out any maintenance, personnel
must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
Institute of Electrical Engineers regulations.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.

Page 7
EU Declaration of Conformity
We Peak Scientific Instruments Ltd.
Of Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type: Nitrogen Generator
Model Designator: Corona 1010A Generator 120V & 220-240V
To which this declaration relates, is in conformity with the following applicable EU
Directives, harmonized standards, and other normative requirements.
• Low Voltage Directive 2014/35/EU
EN61010-1:2010/A1:2019 Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use.
• Electromagnetic Compatibility Directive 2014/30/EU
EN61326-1:2021 Electrical Equipment for Measurement, Control and Laboratory Use
– EMC Requirements. (Class A)
• Restriction on the use of certain hazardous substances in electronic equipment
(RoHS) Directive 2011/65/EU as amended by EU 2015/863.
Signed for and on behalf of Peak Scientific by
Signed:
Name: Fraser Dunn
Position: Design Engineering Manager
Peak Scientific Instruments ltd,
Inchinnan, Renfrew, Scotland, PA4 9RE, UK.
Date: 19 April 2023

Page 8
UK Declaration of Conformity
We Peak Scientific Instruments Ltd.
Of Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Hereby declare that, this declaration of conformity is issued under the sole
responsibility of the manufacturer.
Equipment Type: Nitrogen Generator
Model Designator: Corona 1010A Generator 120V & 220-240V
To which this declaration relates, is in conformity with the following applicable UK
Statutory Instruments, Standards and other normative requirements.
• The Electrical Equipment (Safety) Regulations 2016 (SI 2016 / 1101) as amended.
BS61010-1:2010/A1:2019 Safety Requirements for Electrical Equipment for
Measurement Control and Laboratory Use.
• The Electromagnetic Compatibility Regulations 2016 (SI 2016 / 1091) as amended.
BS61326-1:2021 Electrical Equipment for Measurement , Control and Laboratory Use
– EMC Requirements.
• The Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012 (SI 2012 / 3032) as amended.
Signed for and on behalf of Peak Scientific by
Signed:
Name: Fraser Dunn
Position: Design Engineering Manager
Peak Scientific Instruments ltd,
Inchinnan, Renfrew, Scotland, PA4 9RE, UK.
Date: 19 April 2023

Page 9
WEEE Compliance Statement
The Waste Electrical and Electronic Equipment (WEEE) Regulations SI 2013 No 3113
and or the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU
apply to all electrical and electronic equipment placed on the market in the UK and EU
covered by the scope of regulations which can be found in the Government Guidance
Notes (PDF) produced by the Department for Business Innovation and skills for the UK
and here for Europe.
All PEAK products that are subject to the WEEE directive are compliant with the
WEEE marking requirement. Such products are marked with the “crossed-out wheelie
bin” symbol (shown below) in accordance with European standard EN50419. All
old electrical equipment can be recycled. Please do not dispose of any electrical
equipment (including those marked with this symbol) in general rubbish bins. Please
contact your dealer or distributor for clarity.

Page 10
CSA Compliance Statement
CSA Group (Canadian Standards Authority) is a Nationally Recognised Testing
Laboratory (NRTL), headquartered in Toronto Canada.
They are authorised to evaluate product to both their own and Underwriters Laboratory
(UL) standards and certify the product to be in compliance to the relevant standards.
Peak products are certified to the current in force revision of the following standards
in order to cover both Canadian and United States requirements for “Safety
Requirements for Electrical Equipment for Measurement, Control and Laboratory use,
Part 1: general Requirements”.
Canada: CAN/CSA C22.2 No 61010-1-12
United States: UL 61010-1
As a result the products covered by this statement are certified and listed by CSA
accordingly and are entitled to carry the CSA mark with both Canadian and United
States subscripts , as shown below on the product rating label.
FCC Class A Compliance State
Note:
This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expens

Page 11
Technical Specification
Corona 1010A
Environment
Corona 1010A
Minimum Operating Ambient Temperature 5°C / 41°F
Maximum Operating Ambient Temperature 35°C / 95°F
Maximum Altitude 2000m
Maximum Relative Humidity 80%
Minimum Storage Temperature* -20°C / -4°F
Maximum Storage Temperature* 60°C / 140°F
Generator Outlets
Max Gas Outlet Pressure 80 psi / 5.52 bar
Max Gas Outlet Flow Rate 5 L/min
Purity Up to 98%
Particles <0.01ɥm
Phthalates Phthalate & BHT Free
Suspended Liquids None
Gas Outlets 1 x ¼" BSPP
Drain Outlet 1 x ¼" BSPP
Pressure Gauges/Displays 1
Start-Up Time 5 mins
Time to Purity 5 mins
Electrical Requirements
Voltage 120V±5% / ~220-240V ±10%
Frequency 120V 60Hz / ~220-240V 50/60Hz
Current 5.2A @ 120V / 2.3-2.7A @ ~220-240V
Input Connection C14 Plug
Power Cord C13 Socket
Circuit Breakers C6 & D6
Pollution Degree 2
Instillation Category
/ Transient Over Voltage Category II
General
Dimensions cm (inches) WxDxH 406 x 417 x 540 mm (16 x 16.4 x 21.3 ”)
Generator Weight Kg (lbs) 31.5 (69.5)
Shipping Weight Kg (lbs) 46 (101.5)

Page 12
Unpacking
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to
unpacking.
Any damage should be reported immediately to the carrier and Peak Scientific or the
Peak Partner from where the unit was purchased.
Follow the unpacking instructions posted on the side of the crate. It will require two
people to remove the unit from the shipping crate and to manoeuvre the generator
onto the bench.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.
Units may be shipped without some or all of the above labels due to customer request.
Page 12

Page 13
Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:
1. Teflon Tubing 1/4” x 3m
2. PE Tubing 6mm x 3m
3. ¼” Compression Fitting x 2
4. Tube insert OD 6mm ID 4mm x 2
5. 6mm push fit straight x 2
6. 2.5mm Hex Key x 1
7. UK Mains Power Cable x 1
8. EU Mains Power Cable x 1
9. US Mains Power Cable (220-240V) x 1
10. US Mains Power Cable (120V) x 1
All of the generator output ports are located on the output panel at the rear of the unit.
Unpacking Instructions
The unit weight constitutes a two person lift and as such, safe lifting practices should
be employed; do not attempt to lift on your own, as you will significantly increase the
chance of injury & damage to yourself and others around you.
1. Remove the plastic banding and remove the cardboard lid and sleeve.
2. Next, with someone on either side of the unit, position your hands underneath the
unit ready to lift.
3. Ensuring your knees are bent and your back is straight, lift the unit to the desired
location.

Page 14
Installation
Generator Environment
The generator is designed for indoor use only. It should be installed adjacent to
the application(s) it is supplying. If this is not convenient then the unit can be sited
elsewhere, however, consideration should be made of the lengths of pipe runs as
pressure drops can result from extended runs of pipe.
Performance of the generator (like all sophisticated equipment) is aected by ambient
conditions. Note should also be taken to the proximity of Air Conditioning outlets.
These can sometimes give rise to “pockets” of air with high relative humidity. Operation
of the unit within such a pocket could adversely aect its performance.
Consideration should also be given to the air flow around the unit. It is recommended
that an air gap of 75mm (3”) should be maintained down both sides and at the rear of
the unit. Please refer to the drawing below for the general dimensions of the unit.
Please ensure Generator is situated in a well-ventilated environment and is positioned
to allow easy disconnection from the mains supply if required
Minimum Operating Ambient Temperature: 5 °C (41 °F)
Maximum Operating Ambient Temperature: 35 °C (95 °F)

Page 15
Generator Overview
Corona 1010A General Dimensions
The generator must always be placed on a flat, level surface. Failure to
do so will aect the performance of the generator.
WARNING
417 mm / 16.4”
406 mm / 16”
540 mm / 21.3”

Page 16
Corona 1010A Rear Connections
Ensure all inlets and outlets are connected to correct sources and
applications
All Connections should only be carried out by trained personnel
Generator must be switched o and unplugged prior to any cleaning
or maintenance operations
Nitrogen Outlet
Drain Outlet
Power Inlet
WARNING
WARNING
WARNING

Page 17
WARNING
Electrical Connection
Connect the generator into an appropriate electricity supply, between either 120V or
220V-240V. Refer to the generator serial plate for input specification and ensure your
supply matches the requirements.
If an appropriate mains power cords is not supplied or a substitute one is used then
ensure that all components of it the plug, cord and connector have adequate ratings for
the generator and appropriate approvals for the country of use. Failure to do so could
cause damage to the generator or risk overloading of the power cord
This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE
EARTHED. Before connecting the unit to the mains supply, please
check the information on the serial plate. The mains supply must be of
the stated AC voltage and frequency.
EARTH/GROUND (E):- Green & Yellow or Green
LIVE (L):- Brown or Black
Neutral (N):- Blue or White
Electrical requirements are nominal +/- 10% depending on chosen model. Extended
periods at extremes can have a detrimental eect on the operation and life of the
generator.
If the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment maybe impaired.
WARNING

Page 18
Connecting to the application
Attach the ¼” compression fitting to the outlet of the generator. Using the ¼” tubing
supplied, connect the outlet of the generator to the inlet on the application.
If you require more tubing than is supplied please refer to the Tubing Lengths section.
Once the tubing is connected to the application, please ensure that it
is thoroughly checked for being leak-tight. Even the slightest leak in
the gas supply between the generator and the application can lead to
a reduction in eciency.
Tubing Lengths
The diameter of the tubing which will be connected to the gas outlet is
important and is determined by the length of tubing required. Failure
to follow these recommendations could lead to pressure between.
< 10 meters: Use ¼”/3⁄16” (¼” O/D, 3⁄16” I/D) P.T.F.E. tubing.
> 10 - 40 meters: Use 3⁄8”/ 5⁄16” (3⁄8” O/D, 5⁄16” I/D). Tubing and fittings not supplied
in the fittings kit.
> 40 metres: Please contact Peak Scientific with the relevant distance and
we will calculate the flow resistance and the tubing size required.
A combination of ¼”/3⁄16” and 3⁄8”/5⁄16” tubing may be used to ensure that there is
no large diameter tubing within the lab (i.e. for the first 20 meters from the generator
use 3⁄8”/5⁄16” and the final 10 meters to the application use ¼”/3⁄16” tubing). Keep the
connections and bends to a minimum.
CAUTION
CAUTION

Page 19
Product Registration
Before the generator will start-up for the first time the user must enter a unique 4-digit
PIN code.
To receive your generator’s unique PIN code, please register on the Peak website
www.peakscientific.com/activate or download the Peak mobile app from the Google
Play Store or Apple App Store. A PIN code may also be requested by phoning the Peak
helpdesk.
This code is only required on the initial start-up of the unit.
Corona 1010A Registration
1. Press the 'I've got my pin' button on the screen on the front of the generator.
2. Enter your PIN.
3. Restart the unit

Page 20
4. The unit will then go through initialisation phase.
5. Upon completion of the initialisation phase, the screen will display the below, home screen.