PEGAS 40 User manual

MG-134-1 PEGAS 40 PLASMA PFC OVO SERVICE MANUAL page 1
ALFA IN a. s. © 2013 SERVISNÍ TECHNICKÁ DOKUMENTACE
SERVISNÍ MANUÁL PEGAS 40
PLASMA PFC OVO SERVICE MANUAL PEGAS 40 PLASMA PFC OVO
1. BLOKOVÉ SCHÉMA ELECTRICAL PRINCIPLE DRAWING
2. NÁHRADNÍ DÍLY SPARE PARTS
T1 T2
R25 R24
D10
R20
R16 ZD3
T13
D12
R22
R18 ZD5
T15
QD2 QD5 QD6
QD1 QD2
C1
R10 R11
B2
IN
2
GND
4
VCC 8
OUT 7
OUT 6
GND 5
NC
3
VCC
1
U4
IN
2
GND
4
VCC 8
OUT 7
OUT 6
GND 5
NC
3
VCC
1
U5
C2
C3
R32 R33
T4 T5
R29 R28
R36 R37
ZD3-1 ZD5-1
R51 R50
R52
T16-1 T14-1
R100 R101
C100
COUT1
COUT2
GDN
GDN
ZBYQ
R49
C20 C21 ZBYQ
ZBYQ
TR8
OC1 OC2
DC+
C18 C16
R47
D5
C1
L2
X
3
S
4
F
5
D6
U7A
C0 C 6
D6 TVS1
D7
D15
D9 D16
D17
C11
C15
C13 C14 C45 C46
D8 C7 C8 C9 C10
D18 C43 U9
R91
R90
ZD8 ZD9
C41
R93
R92
R88 R89
C40
R85
R86 R87
+24V1
+0 1
-24V
1 2 3WVOUT
B3
D28
D27 C42 C25 C27 C28 R30
OC
D50 D51 D52 D53
R84
C5
C4
OC1 OC2
HF
1 2 3 4 5
DY2
1 2 3 4 5 6 7
IN
R84-4
R84-1R 84-2
C101
D5-1
R04
R01
1
2
ZYOUT
L1
L3
L5 L2
T10-1
OR1 IN
2
GND
4
VCC 8
OUT 7
OUT 6
GND 5
NC
3
VCC
1
U6
OR2 C44C47
ZD4
R125
C126
R130
1 2
QD
C48
R132
C49
PFC10T(3X3.2)/14T(1.8X2.6)
ZD6
R129
C19 C17
OUT+1
OUT+
0UT-
D19 R31 C52
OUT+1
U8
1 2
DY1
QD6
QD6
QD5
QD1
V13
PUVLO
15
SYNC
16
IPK
2
MULT
8
CAOUT
5
ISENSE
9
COSZ
18
ROSZ
17
SS
12
VREF
11
LFF
6
SGND
10
PGND
1
VP 3
GDRV 20
VFEED 14
VA-OUT 13
VCC 19
IAC 4
VRMS 7
49 81
C141
R155
R154
R153
QD6
C121
R178
C110
R177
R182
R181
R175
C122
QD6 R180R176
R1
QD6
R183
C109
R172
C124
QD6
R156 R157
R23
R152 R151 R150
C142 C103
QD6
L4
V8 V8-1
R179
R179 -1
V9
V9-1
V12
C123
R174
V7 V7-1
R173 R169 R168 R167
QD6
R158 R171 R170
C107
QD6
DC+
QD6
C108
C120
CX
R186
C00R00
C53
B4
C54
1 2
OC2
1 2
OC1
D21
D20
D13
D11
R94
DC-
D+1
2
D+ 1 2
D-
1 34
52
U1
1 2 3 4
IFIN
1 2 3 4
IFOUT
1 2 3 4 5 6
XFIF/IN/OUT
R127
R128
R133 R134
C57
R02
R53R41 R40R42R44 R 43R45R46R190R38-1R48 R189R38
R39-1R64R39R55 R54R63R57 R56R187R188R5 8R6 0R62 R59R61
QD6
C106
C105-3
+UB 7
15 2
+0V 0V
Dnd Vin
F1 515 S-1W
F1 515S-3
15 V
R200 R203
R201 R204 R2085
R202
R206
15 V
+UB
CU3 CU4
GDN
CY1
AC3 AC4
R200 -2
R184 R185
ZD2 T6 C143
-24V
D14 J1
R200 -1
1
2
RX
AC2 AC1
TR1
CU1 CU2
C144
1 2
AC2
1 2
AC1
1 2AC3 1 2AC4
-
1
+
3
GND
2
OUT
4
IN 5
IN 5
OUT 6
OUT 6
HL
1
2
3
4
XHIF
R34
C51
+UB
1
2
DYJC
C50
7
1 5 2
+0V 0V
Dnd Vin
F1515S-1W
F1515S
7
1 5 2
+0V 0V
Dnd Vin
F1515S-1W
F1515S-2
+12v
+12v
12 v
12 v
C12 C22
C23
C24

MG-134-1 PEGAS 40 PLASMA PFC OVO SERVICE MANUAL page 2
ALFA IN a. s. © 2013 SERVISNÍ TECHNICKÁ DOKUMENTACE
Pozice Registrační číslo Název 1 Description Min. počet ks
při obj.
1 8.253.029 Držák - madlo P40 OVO Handle P40 OVO 1
2 8.301RM.649 Kryt horní P40 OVO Cover upper P40 OVO 1
3 8.068.983-B Panel zadní P40 OVO Back Panel P40 OVO 1
4 7.232.730 Vypínačhlavní P40 Switch ON/OFF P40 1
5 8.462.116 Konektor vzduch P40 Air Connector P40 1
6 7.154.402 Kabel přívodní Pegas Mains Cable Pegas 1
7 7.720.010 Ventilátor P40 OVO Fan P40 OVO 1
8 7.425.632 Tranzistor IGBT Discrete
PEGAS Discrete IGBT 1

MG-134-1 PEGAS 40 PLASMA PFC OVO SERVICE MANUAL page 3
ALFA IN a. s. © 2013 SERVISNÍ TECHNICKÁ DOKUMENTACE
9 7.445.315 Rezistor P40 OVO Resistor P40 OVO 1
10 7.411.010 UsměrňovačPEGAS 160
E Rectifier Bridge 1
11 8.425.639 Chladič1 P40 Heat sink 1 P40 1
12 5.496.604 PCB řídící P40 PCB Control P40 1
14 8.425.640 Chladič2 P40 Heat sink 2 P40 1
15 7.425.631 Tranzistor IGBT
Discrete1 P40 Discrete1 IGBT P40 1
16 8.425.641 Chladič3 P40 Heat sink 3 P40 1
17 5.496.110-R-7 PCB hlavní P40 OVO Main board P40 OVO 1
17 5.AAA.40P OVO
PCB silová P40 OVO
kompl.(Obsahuje položky
8+11+14+16-18+27-29+35-
39)
PCB Power P40 OVO compl.
(Containsitems 8+11+14+16-
18+27-29+35-39) 1
17 5.AAR.40P OVO
PCB silová P40 OVO
kompl.Repas(Obsahuje
položky 8+11+14+16-
18+27-29+35-39)
PCB Power P40 OVO
compl.Repair.
(Containsitems 8+11+14+16-
18+27-29+35-39)
1
18 6.271.639 Tlumivka P40 Inductance P40 1
19 7.321.104 Sonda Hall P40 OVO Hall sensor P40 OVO 1
20 8.069RM.906 Panel přední P40 OVO Front plastic panel P40 OVO 1
21 5.496.803-E PCB přední P40 PCB Front P40 1
22 8.123RM.026 Panel přední kov P40
OVO Metal Front Panel P40 OVO 1
23 7.458.033-C Knoflík Pegas černý Knob Pegas black 1
24 7.667.001 Centrální koncovka
hořáku CUT P40 CENTRAL OUTLET CUT P40 1
25 7.155.141 Vývodka P40 OVO Outlet P40 OVO 1
26 8.123RM.031 Výstupní panel P40 OVO Output panel P40 OVO 1
27 7.425.634 Tranzistor IGBT
Discrete2 P40 IGBT Discrete2 P40 1
28 7.421.541 Dioda PEGAS 160 E Diode 1
29 8.425.642 Chladič4 P40 Heat sink 4 P40 1
30 8.055RM.649 Kryt spodní P40 OVO Base panel P40 OVO 1
31 7.231.275 Termostat PEGAS Thermo switch 1
32 8.425.643 Chladič5 P40 Heat sink 5 P40 1
33 8.123.641 Držák PCB Pegas P160P Holder for PCB Pegas P160P
1
34 7.445.319 Rezistor 6,8ohm P40 Rezistor 6,8ohm P40 1
35 7.401.070 Dioda P40 OVO Diode P40 OVO 1
36 6.185.639 Trafo hlavní P40 Main transformer P40 1
37 7.460.790 Kondenzátor kapacitní
P40 Capacitor P40 1
38 6.190.639 PFC P40 PFC P40 1
39 8.425.642 Chladič4 P40 Heat sink 4 P40 1
40 8.303RM.649 Panel střední P40 OVO Midle front P40 OVO 1

MG-134-1 PEGAS 40 PLASMA PFC OVO SERVICE MANUAL page 4
ALFA IN a. s. © 2013 SERVISNÍ TECHNICKÁ DOKUMENTACE
41 7.315.060-B Redukce vzduchu P40
OVO Reduction air P40 OVO 1
42 7.624.270 Šroubení "T" P40 CROSSES TEE BARBED "T"
P40 1
43 8.123RM.030 Lišta P40 OVO Metal panel P40 OVO 1
44 7.253.009-B Ventil P40 Solenoid valve P40 1
45 7.232.637 Tlakový spínačP40 PREESSURE SWITCH P40 1
3. ZAPOJENÍ HOŘÁKU TORCH PINS
1
2
3
4
5
6
7
8
9
AERO SOCKET
1
2
3
4
GUN&TEST
CON4
Control PCB
Trigger
Safety
Pilot arc
1
2
3
4
GUN&TEST
CON4
Control PCB
Connected
to GUN
Worked out: OF18/10/2013 Revision: DJ 18/10/2013 Approved: DJ 18/10/2013