Pelsue PHQR Series User manual
ISO 9001 Certified
Part #501272-001
Product Manual:
Model #PHQR Series Quick Release Man-Rated
Hoist
T.A. Pelsue Company
2500 South Tejon Street
Englewood, Colorado, USA 80110
Tel. 800-525-8460 or 303-936-7432
Fax. 303-934-5581
Internet: www.pelsue.com
Email: [email protected]
#501272-001 - Product Manual: PHQR Series Man-Rated Hoist - Revision 02 - Date: 10-16-2018
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Since our inception in 1963 – the T.A. Pelsue
Company has designed and manufactured high
-
ciency and working conditions in various under-
Founded by T. Allen Pelsue, the company has estab-
lished a continuing reputation for excellence in the
industry throughout the world.
Now, in our second generation of family direction,
continued commitment to innovation and quality
makes Pelsue a leading source of equipment for
in safety, retrieval, fall arrest, ventilation, cable
placing, splicing, and maintenance nationally and
-
ities available, Pelsue continues the dedication that
ISO 9001 Certified
#501272-001 - Product Manual: PHQR Series Man-Rated Hoist - Revision 02 - Date: 10-16-2018
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Table of Contents
Section Description Page #
1.0......................................General Information.................................. 5
1.1...........................Quality Policy
1.2...........................Pelsue Product Warranty
2.0......................................Introduction & Product Information........ 7
2.1...........................Serial Number
4.1...........................Warning Statement
4.2...........................Safety Alert Symbol
4.3...........................General Safety
4.4...........................Operating Safety
4.5...........................Maintenance & Inspection Safety
5.0......................................Operation................................................... 12
5.1...........................New Owner or Operator
5.2...........................Pre-Operation Inspection
5.3...........................Applications
5.4...........................System Requirements
5.5...........................Field Operation
6.0......................................Maintenance & Inspection........................23
6.1.......................... Maintenance
6.2.......................... Inspection
6.3...........................Hoist Inspection Log
6.4...........................Hoist Cable Inspection Log
7.0......................................Storage.......................................................30
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1.0 General Information
T.A. Pelsue Company
Quality Policy
OUR GOAL IS THE PURSUIT OF NEVER-ENDING IMPROVEMENT IN
PRODUCT QUALITY AND BUSINESS SYSTEMS.
UTILIZATION OF EMPLOYEE INVOLVEMENT GROUPS TO SOLVE
PROBLEMS.
IN AN INCREASINGLY COMPETITIVE MARKETPLACE, ENSURING
CUSTOMER SATISFACTION IS ONE OF THE DIFFERENTIATORS THAT
SETS YOU APART FROM THE PACK AND YIELDS A COMPETITIVE
ADVANTAGE.
BY
IMPLEMENTING THE AND PROVIDING
THE NECESSARY ATMOSPHERE AND TRAINING TO NURTURE THIS
CONCEPT THROUGHOUT OUR ORGANIZATION.
QUALITYOF
EVERY T.A. PELSUE COMPANY EMPLOYEE IS EXPECTED TO COMMIT TO
THIS PHILOSOPHY IN THE PERFORMANCE OF HIS OR HER DAILY TASKS.
QUALITY FIRST!
T.A. PELSUE COMPANY SENIOR MANAGEMENT TEAM
1.1 Quality Policy
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1.2 - Pelsue Product Warranty
PELSUE FALL ARREST/ RETRIEVAL PRODUCT WARRANTY
• Pelsue products are designed and engineered to perform as stated in published specications. Quality
materials and workmanship are used in the manufacture of this product. With regular maintenance and
proper care, Pelsue equipment provides many trouble free hours of operation.
• The T.A. Pelsue Company warrants to the buyer that material furnished will conform to specications
and will be free from defects in material and workmanship from the date of shipment to the original
buyer, for the period listed by product description at the bottom of this warranty statement.
• In the event of failure of any components of a Pelsue product within the warranty period, service must
be pre-approved by the T.A. Pelsue Company and service must be performed by the T.A. Pelsue Com-
pany Parts and Service Department in Englewood Colorado, or at the option of T.A. Pelsue Company,
service may be performed at any designated service center, which may include any authorized service
center for the component manufacture.
• Damage or failure due to misuse, mishandling, or unauthorized modications will not be covered by
this warranty. Unless otherwise agreed, the T.A. Pelsue Company shall repair or replace the defective
components within (30) calendar days of notice of failure. T.A. Pelsue Company’s obligation hereun-
der, shall be limited to the repair or replacement of the product or component as set forth above, and
shall not include any liability whatsoever for damages caused by such failure, including but not limited
to consequential or incidental damages owing from use or lack of use of product.
• Any replacement, repair, modication, installation or other service performed by the T.A. Pelsue Com-
pany shall be warranted by the remainder of the unexpired period of the warranty, or for a period of (90)
calendar days, whichever is longer.
• All materials or parts returned for credit or warranty shall be returned only with prior approval, and will
be subject to factory inspection before credit is allowed. Parts claimed defective will be replaced upon
request and will be invoiced as purchased, subject to credit when the parts claimed to be defective
have been received and examined by the factory.
• This warranty is expressly in lieu of all other warranties expressed or implied, including any warranties
of merchantability or warranties of tness for any particular use and all other obligations or liabilities in
connection with the sale of this equipment.
Product Description Warranty Coverage*
• Davits and Bases, Life Guard Systems, Fall Arrest Towers,................ 1 year
Hitch Mounts, Mounting Sleeves
• Winches................................................................................................ 1 year
• Winch Cable and Rope (not including standard wear and................... 3 months
tear or misuse or improper storage)
• Rope..................................................................................................... 3 months
• Pelsue Painted or Plated Surfaces....................................................... 1 year
*From date of shipment to original buyer.
T.A. Pelsue Company, 2500 South Tejon Street, Englewood, Colorado 80110, 800-525-8460
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2.0 - Introduction & Product Information
retrieval system. The user must read, understand and follow
the instructions contained in this manual for each component
or total system before using this equipment. Establish an
appropriate training, maintenance and inspection program
for your people and the equipment. Failure to follow these
instructions could result in serious injury or death.
Congratulations on your choice of a Pelsue man rated conned space entry/retrieval system winch to compliment your
entry/retrieval operation. This equipment has been designed and manufactured to exceed conned space requirements
and regulations to meet the needs of the discriminating operator for the ecient and safe entry or retrieval of personnel
from a conned space.
Safe, ecient and trouble-free operation and maintenance for your component or system requires that you or anyone else
who will be operating, maintaining, or inspecting the equipment, read, understand and follow all the safety, installation,
operation, maintenance and inspection instructions contained in this manual. This manual covers the entire line of PHQR
series hoists manufactured by Pelsue. Use the Table of Contents or Index as a guide to nd specic information.
Keep this manual handy for frequent reference and to pass to new operators. Establish a regular training program for
experienced and new operators per these instructions. Establish a regular maintenance and inspection program to keep
the equipment in top condition.
2.1 - Serial Number
Always give your dealer the serial number of your Pelsue PHQR series conned space entry/retrieval hoist when order-
ing parts or requesting service or other information.
The Serial number decal is embossed with the hoist’s serial number as well as a Date of Manufacture (DOM). The serial
number decal will appear as shown in below Figure 2a. Please mark the number in the space provided for easy refer-
ence. The serial number decal is permanently axed to the hoist. The serial number decal is located on the Pawl Cover
at the drive handle side of the hoist (see Figure 2b) where indicated. !Do Not Remove the serial number decal!
Hoist Model:
Serial Number:
Date Of Manufacture (DOM):
SERIAL NUMBER
LOCATION
Figure 2a: Serial
Number Decal
Figure 2b:
Serial Number Location
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3) 501269-001
3.0 - Conguration & Components
The PHQR series hoist is designed to extend and retract a line from a coiling drum that is to be used as a tether line when
performing a conned space entry. Such a tether is required within OSHA and ANSI standards for conned space entry
operations The hoist also satises the requirement for a emergency retrieval system if and when the need is required.
The PHQR is designed with an internal braking system to prevent the accidental pay out of line, as well as a back-up
locking pawl system to prevent “free-wheeling” of the hoist. Line extension or retraction is controlled by the crank handle
which is attached to the drive shaft. The PHQR Series Hoist can hold a maximum of 70 feet of Synthetic Rope.
The hoist frame is capable of bolting to a wide variety of adapter brackets (available from Pelsue) which then allows
quick-attachment of the hoist to virtually any approved retrieval anchorage (i.e. davits and tripods).
Rope extension (pay out) should occur when the handle is turned a force of 10 lbs.(4.5 kg.) is
applied to the line. With no applied force on the line, turning of the handle should cause the drum to move. If the
drum rotates under these conditions, the hoist should be removed from service and sent to Pelsue for inspection and
possible repair.
PHQR & PHQRR series hoists have rotations the reverse of each other. Refer to Decals #121298-001 & #12198-R01
below for information regarding their respective rotations.
1) 121298-001
Figure 3a: PHQR Series Hoist
Components (PHQR Shown)
QUICK-RELEASE
HOIST BRACKET DRIVE
HANDLE
ROPE
CLEAT
ROPE
HOOK
2
3
1
2)501153-001
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4.0 - Safety
Section 4.0 will deal with safety procedures and precautions that are to be addressed and adhered to when employing
Pelsue PHQR series hoists or any other piece of rescue and retrieval equipment.
SIGNAL WORDS:
Note the use of the signal words , and with the safety messages. The appropriate signal
word for each message has been selected using the following guidelines:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This
signal word is to be limited to the most extreme situations or for hidden or unseen hazards.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury and
includes obvious and hidden hazards. It may also be used to alert against unsafe practices.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It
may also be used to alert against unsafe practices.
You are responsible for the safe operation, maintenance and inspection of your Pelsue man rated conned space entry/
retrieval system. You must ensure that you and anyone else who is going to operate, maintain, inspect or work around
the equipment be familiar with the operating and maintenance procedures and related safety information contained in
this manual. This manual will take you step-by-step through the hoist’s operation and will alert you to all good safety
and operating practices while using the device.
Remember, you are the key to safety. Good safety practices not only protect you but also the people around you. Make
these practices a working part of your safety program. Be certain that everyone operating this equipment is familiar with
the procedures recommended and follows safety precautions. Remember, most accidents can be prevented. Do not
risk injury or death by ignoring good safety practices.
• System owners must give operating instructions to operators or employees before allowing them to use the equip-
ment and at least annually thereafter.
• The most important safety device on this equipment is a safe operator. It is the operator’s responsibility to read and
understand all safety and operating instructions in the manual and to follow these. Accidents can be avoided.
• A person must understand the operation of this equipment and be trained in it’s usage before operating the equip-
ment. An untrained operator exposes himself and others to possible serious injury or death.
• Do not modify the equipment in any way. Unauthorized modication may impair the function and/or safety and could
aect the life of the equipment.
• Think SAFETY! Work SAFELY!
4.1 - Warning Statement
7!2.).'
Failure to read and heed all labels and instructions may
result in injury or death. Inspect all components before
and after each use, and remove from service if any
damage or defect is found. Keep product free from dirt
and moisture. Do not leave a suspended load
unattended. Do not exceed maximum rated loads.
WARNING!
Products manufactured or sold by T.A. Pelsue Company are
intended for use by professionals trained and experienced in
the use, inspection and maintenance of these products.
Paraprofessional users such as volunteer rescue workers
and sportsmen involved in risk sports such as climbing and
caving will be held to the same standard of experience and
training as professionals.
Technical rescue, repelling, climbing and the training involved
are hazardous activities. Each situation has its own unique
conditions and must be evaluated. Eective risk manage-
ment comes from experience, proper training and good per-
sonal judgement.
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4.3 - General Safety
1. Read, understand and follow the User Manual and all safety signs before using, maintaining or inspecting the equip-
ment.
2. Refer to and follow applicable standards and regulations. Comply with requirements of local regulations for your
applications.
3. Establish an equipment-use training program for inexperienced employees. Only trained, competent persons shall
use the equipment. An untrained operator is not qualied to operate the system.
4. Have a rst-aid kit available for use should the need arise and know how to use it.
5. Provide a re extinguisher for use in case of an accident. Store in a highly visible place.
6. Install and properly secure all guards and shields before operating.
7. Wear appropriate protective gear. This list includes but is not limited to:
• A hard hat
• Protective shoes with slip resistant soles
• Heavy gloves
• Protective clothing
• Face Protection
8. Review and follow the Pre-Operation Checklist before using a component in the system or system itself.
9. Establish a regular maintenance and inspection program with your equipment and maintain detailed records.
10. Review safety related items and operating instructions with all personnel on a regular basis.
SAFETY ALERT SYMBOL
This Safety Alert symbol means
The Safety Alert symbol identies important safety messages
on your Pelsue Retrieval Product and in the manual. When
you see this symbol, be alert to the possibility of personal
injury or death. Follow the instruction in the safety mes-
sage.
Why is this symbol important to you?
4.2 - Safety Alert Symbol
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4.4 - Operating Safety
1. Read, understand and follow the User Manual and signs on the hoist before using, maintaining or inspecting the
equipment.
2. Train all operators before allowing them to use the hoist. An untrained operator exposes themselves,
bystanders and workers to possible serious injury or death.
3. Visually inspect the hoist and all auxiliary components and equipment before using. Correct any problems before
using the equipment.
4. Securely anchor the hoist before using.
5. Use only certied anchor and connector components in your system.
6. Use only an approved full body harness for the workers.
7. Always work in teams. One person works in the conned space and the other one pays out the line and reels it
in.
8. Do not exceed 310 lbs.(140 kg.) on the line during operation. (Including tool belts, etc.).
9. Establish a regular training program for new as well as experienced workers.
10. Establish a detailed inspection program for your equipment and document the ndings. Return the equipment to
the manufacturer for re-work if any problems are found.
11. Plan your work program before starting. Have the required people, equipment and procedures available to do the
job.
12. Do not use the equipment around physical or environmental hazards. This list includes but is not limited to:
• Corrosion that may aect the structural integrity of the lifeline or other components.
• Chemicals which can degrade components in a manner which can not be visually identied.
• Toxic gases: Rescuers or workers can be killed in toxic environments.
• Heat or elevated temperatures.
• Moving machinery: Workers or auxiliary equipment can be contacted by or pulled into moving components.
• Sharp edges: Workers or the rescue equipment can be injured by or damaged by sharp edges or compo-
nents.
• Electrical hazards: Stay away from power lines or components carrying electrical power.
• Overload: Do not exceed 310 lbs.(140 kg.) during operation.
• Follow conned space regulations and standards.
1. Read, understand and follow the User Manual and signs on the hoist before using, maintaining or inspecting the
equipment.
2. Safe operation of this hoist requires a regular inspection program and the maintaining of documented results of these
inspections. Follow the inspection procedure contained in this manual and use the inspection form to document the
results.
3. Keep instructional and safety signs clean and legible at all times. Clean or replace as required.
4. Remove the equipment from service if a problem is found during the inspection. Return to an authorized repair depot
or the factory for service.
4.5 - Maintenance & Inspection Safety
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Section 5.0 will address the basic operation and usage of a Pelsue PHQR Series Man-Rated hoist. Throughout this
section and during operation of the PHQR hoist, the operating safety section of this manual should be constantly
referred to and the points addressed therein should be continually adhered to during all operation. These points have
been repeated below.
1. Read, understand and follow the User Manual and signs on
the hoist before using, maintaining or inspecting the
equipment.
2. Train all operators before allowing them to use the hoist. An
untrained operator exposes themselves, bystanders
and workers to possible serious injury or death.
3. Visually inspect the hoist and all auxiliary components
and equipment before using. Correct any problems before
using the equipment.
4. Securely anchor the hoist before using.
5. Use only certied anchor and connector components in
your system.
6. Use only an approved full body harness for the workers.
7. Always work in teams. One person works in the conned
space and the other one pays out the line and reels it in.
8. Do not exceed 310 lbs.(140 kg.) on the line during
operation. (Including tool belts, etc.).
9. Achieve 4 complete wraps of rope on the drum before load-
ing the device to its full capacity.
10. Establish a regular training program for new and
experienced workers.
11. Establish a detailed inspection program for your equipment
and document the ndings. Return the equipment to the
manufacturer for re-work if any problems are found.
12. Plan your work program before starting. Have the required
people, equipment and procedures available to do the
job.
13. Do not use the equipment around physical or e n v i r o n -
mental hazards. This list includes but is not limited to:
Corrosion that may aect the structural
integrity of the lifeline or other components.
Chemicals which can degrade components
in a manner not visually-indentiable.
Toxic gases: Rescuers or workers can be
killed in toxic environments.
Heat or elevated temperatures.
Moving machinery: Workers or auxiliary
equipment can be contacted by or pulled into
moving components.
Sharp edges: Workers or the rescue
equipment can be injured by or damaged by
sharp edges or components.
Electrical hazards: Stay away from power
lines or components carrying electrical
power.
Overload: Do not exceed 310 lbs.(140 kg.)
during operation.
Follow conned space regulations and
standards.
5.1 - New Operators or Owners
5.0 - Operation
The Pelsue PHQR Series conned space entry/retrieval hoist is designed to attach to a person (entrant) and allow them
to enter a conned space and assist in exiting in an emergency situation if required. Every new operator must read,
understand and follow the instructions in the manual. No one should be allowed to use the equipment without training.
The training should be reviewed with experienced operators on a regular basis. At regular intervals, perform a detailed
inspection of the equipment and document the results. Remove from service if deciencies are found. Alterations or
misuse of this equipment or failure to follow instructions may result in serious injury or death.
It is the responsibility of the owner’s organization or operator to read this manual and to train all other operators before
they start working with the equipment. Follow all safety instructions exactly. Safety is everyone’s business. By following
recommended procedures, a safe working environment is provided for the operator, bystanders and the area around
the work site. Untrained operators are not qualied to operate the equipment.
Many features incorporated into this equipment are the result of suggestions made by customers like you. Read this
manual carefully to learn how to operate the equipment safely and how to set it to perform as intended. By following the
operating instructions in conjunction with a good maintenance program, your winch will provide many years of trouble
free service.
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It is necessary to perform a detailed visual inspection prior to using the hoist. If deciencies are found, remove the hoist
from service and return to the Pelsue factory for repair. This checklist should be used as a guide to determine whether
the equipment is in good operating condition prior to usage. Equipment that is not in good condition can endanger the
safety of the entrant during use.
The visual inspection must include but is not limited to the following items.
1. Check that the hoist has no structural defects.
2. Be sure that the hoist is clean and the labels are legible.
3. Functional check:
a. Pull on the rope and turn the crank handle to extend the rope.
Turn the crank handle in the opposite direction until 2 clicks of the ratchet is heard to engage the brake.
c. Release the crank handle and pull hard on the rope. Crank should not move and rope should not extend.
d. Slightly tension the rope and turn the crank handle to retract the rope.
4. Inspection of the synthetic rope:
a. Check the rope for fraying, kinking, cuts, wear, cut outer sheath or jacket, weld strike marks or a change in
diameter of rope (crushing) or any other defect which may aect the structural integrity of the rope.
Check that the rope crimps are intact and in good condition.
c. Check that the snap hook is in good condition. Be sure that the gate will not open unless the lock is released.
The snap should also be free from rust as this is a sign of weakness.
5. If the hoist is not in good condition, remove from service and tag for shipment to an authorized repair depot or the
factory for repair. Using a hoist that is not in good condition can lead to a hazardous condition for entrant(s).
6. Go through the detailed inspection procedure on a regular basis (at least annually) per the Inspection Section of
this manual. Document the results using the sample form and retain for your les.
7. A detailed inspection is required after each duty cycle.
5.2 - Pre-Operation Inspection
5.3 - Applications
1. General
Pelsue PHQR series man rated hoists are designed to be used in conned space rescue & retrieval applications. The
hoist extends and retracts a line as the handle is turned. When the handle is turned, an internal brake holds the drum
and the line will not extend or retract.
2. Scope
The hoist works well in both vertical and horizontal applications. However, dierent mounting, anchoring and support
systems are required for each type of application. The user has the responsibility of reading and following the instructions
for the other systems in addition to the hoist. Misuse or abuse of any component can create hazards for personnel.
3. Emergency Rescue
In emergency situations, use the hoist to remove personnel from a hazardous or an unsafe environment. In these situa-
tions, a back-up fall arrest system may be required. Be sure to use a proper mounting and anchoring system for the hoist.
Use only an approved harness for personnel. Always be aware of the system limitations and follow the instructions.
4. Limitations
Operators must be aware of several limitations on the use of the hoist whenever it is used and plan their work accord-
ingly. Limitations include but are not limited to:
a. Corrosion
Do not keep the hoist in an area that has a corrosive atmosphere. Corrosive vapors can be released by sewage
plants or in fertilizer plants. Sea water or spray can also cause corrosion to the case, lifeline or other compo-
nents. Long term exposure to these types of environments will require more frequent inspections to ensure that
the function of the unit has not been aected.
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5.4 - System Requirements
5.3 - Applications (continued)
Work environments that contain strong acids, bases or other corrosive chemicals in solutions, sprays or vapors
may damage the hoist or auxiliary components. Inspect the unit frequently to detect any damage or change in
functionality of the unit. Chemical damage may be dicult to detect visually and periodic lifeline replacement is
recommended to insure safety.
Stay away from power lines or other components carrying electrical power. The synthetic rope utilized on the
PHQR series hoist is generally non-conductive, however, hazards still exist around electricity. Remember,
electricity can jump across an air gap and electrocute personnel using the hoist. Contact your local utility to
remove or disconnect the power before working around these components.
Do not exceed the hoist capacity of 310 lbs. or 140 kg. (includes people, harness, tools, etc.). Do not carry more
than one person at a time on the lifeline. Overloading the hoist can exceed the design safety factors and could
create hazards.
Do not allow anyone to use this hoist unless they are trained in its limitations and use. Untrained operators
can expose themselves and others to hazards. Train new operators before using the unit. Review operating
procedures on a regular basis with experienced personnel.
Pelsue PHQR series man-rated hoists are a component in a conned space entry/retrieval system. The hoist and all
auxiliary components must be compatible to prevent creating unexpected hazards. A list of system compatibility require-
ments includes but is not limited to:
1. Anchorage
The hoist is designed to be attached to a Pelsue mounting and support system. These systems do provide the required
anchorage strength for the hoist. When using another system or anchorage method, anchorage points must meet or
exceed the requirements of the applicable standards or local regulations. Qualied people are required to approve non-
standard anchorage systems before they are used.
2. Connectors
Use only approved connectors with sucient capacity that have an anti-rollout device designed into the snap. Non-
approved connectors can open during use and create unexpected hazards. Do not use them.
3. Personnel Harness
Use only an approved full body harness. Do not use a single belt or strap system. Only a full body harness can provide
the required support for the body to prevent injury.
Pelsue PHQR series man-rated hoists are designed for use in many applications including but not limited to rescue or
conned space entry/retrieval. It is the responsibility of the operator to be familiar with and follow all applicable OSHA
and industry standards on operating guidelines for your project. If you have any questions, consult a qualied person
or call the factory.
When using the hoist, follow this procedure:
1. Review and follow the Pre-Operation Inspection (Refer to Section 5.3).
2. Inspect the unit prior to each use. Visually check each component to be sure that there is no damaged or missing
parts. Check that all systems and components function as intended. Do not use the equipment if any problems are
found.
5.5 - Operation
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5.5 - Operation (continued)
3. Work Planning
Plan your entire work project before starting. Consider all the equipment and system requirements and comply with
these requirements before starting. Anticipate the needs before, during and after the project is being done and prepare
for these needs. Be prepared for the unexpected by planning in advance. Your advance planning list includes but is not
limited to:
We recommend mounting the hoist to other Pelsue supporting components and systems to be sure that the
anchorage has sucient strength. Pelsue support and mounting systems are designed to ANSI and OSHA
standards where required. Refer to other product’s owner’s manuals for specic strengths. When using other
manufactures’ anchorages in conjunction with a PHQR hoist, be sure that they meet OSHA or local requirements
and have capacities equivalent to or greater than the hoist being used.
Connectors, if used, should be equipped with an anti-rollout device to prevent accidental disengagement.
Rollout can occur when there is interference between the connector and load that causes the gate or keeper to
accidentally open or release. Do not take a chance with safety. Only use approved components.
Stay away from mechanical, chemical and electrical hazards. Moving machinery, sharp edges or other mechani-
cal hazards can injure personnel, damage equipment or interfere with the work procedure. Chemical, corrosive
or toxic environments can damage equipment or aect the well being of personnel. Electrical power can ow
through the equipment and electrocute personnel even if there is no direct contact. Sparks or electricity from
welding may damage safety lines and cables. Plan your work and rescue procedures to consider these factors
and allow for them. Advance planning will allow the equipment to be used safely in a variety of conditions.
Body parts, clothing, tools or other items can get entangled or snagged when going around a corner or over
obstacles during the retrieval procedure. Corners or sharp edges can also damage the lifeline as it goes by.
Ensure that the rope does not come into contact with a heat source or hot object that may damage it. Cautions
must be taken when more than one person is tied o separately to prevent the cables from becoming knotted
together. Do not step across another rope or lifeline. Be prepared to perform a non-entry rescue to assist in the
retrieval of a down entrant.
For vertical applications, keep the swing-fall angle less than 30 degrees. Serious injuries to personnel can occur
if they swing into a solid object. Try to keep the entrant directly below the hoist attachment point at all times.
Two (2) people are required at all times: the entrant and hoist operator. Always maintain communication to be
sure the lifeline is kept taut and that the entrant is not encountering problems.
During retrieval or emergency procedures, the hoist anchorage must be capable of supporting at least 1800
lbs.(816 kg.). Always use an approved harness when moving people. People can be seriously injured during
rescue or in an emergency situation if they are not supported in an approved harness. However, quick response
is required in any emergency or rescue operation.
4. Personal Fall Arrest System (PFAS)
In some entry/retrieval applications, OSHA, ANSI and local standards require that the entrant be connected to a Personal
Fall Arrest System. It is the responsibility of the operator to be aware of these requirements and follow them. Always
use a full body harness on the entrant when attached to a PFAS to minimize potential injury to the entrant. Application
limitations for the winch also apply to a PFAS.
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5.5 - Operation (continued)
5. Installation/Removal
The Pelsue PHQR series man-rated hoists are most commonly used on or with a Pelsue Davit System. Normally, the
hoist is removed from the davit for storage and transporting. When installing or removing the hoist from the davit, follow
this procedure:
a. Installing:
Be sure that the quick connect mounting brackets are secured to the structure. Refer to the appropriate
Structure Manual for bracket mounting details. See Figure 5a.
Attach the hoist to the quick connect mounting bracket. Raise the back frame plate over the anchor rod. Align
the detent pin hole. Secure the hoist using the attached detent pin. See Figure 5b
After the hoist is appropriately installed onto the structure, the rope can now be installed to the quick release
hoist. See Figures on following page.
Davit System
Hoist Device Mount
PHQR Series Hoist
Quick-Connecting Sequence
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5.5 - Operation (continued)
1) Make a loop with the end of the rope
leaving some slack to be wrapped
around the drum.
2) Insert the loop as shown over the
drum for PHQRR (right hand crank)
series winches or under the drum for
PHQR series (left hand crank) hoists.
3) Place the “live” end of the rope loop
into the rope cleat and the “dead” end of
the rope loop to the side of the cleat.
4) Both ends of the rope should now be
wound directed into a neat & level coil
on the drum while cranking the handle
for “take-up” of the lifeline.
“Live” End
! CAUTION ! - The rope must be secured in the cleat and wrapped around the drum a
minimum of four times before a load can applied to the hoist line!
Cleat Attachment - Quickly attach rope to hoist in rescue situations.
Rope Cleat
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5.5 - Operation (continued)
Hook Attachment - Attachment for looped end of rope (when desired).
1) First remove thimble from looped end if present.
Insert looped end through hole on reel.
2) Secure looped end around rope hook. Ensure
loop is completely hooked around rope hook.
3) Rope should now be wound directed into a neat
& level coil on the drum while cranking the handle
for “take-up” of the lifeline.
! CAUTION ! - The rope must be secured on the hook and
wrapped around the drum a minimum of four times before a
load can applied to the hoist line!
Rope Hook
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5.5 - Operation (continued)
Refer to other Applicable Manuals for detailed instructions on threading the rope through pulleys and rollers
on the support structure and/or guide blocks (fairleads).
Be sure the rope crimps, swivel and snap-lock connectors are in good condition and functioning as intended.
See Figure 5c.
Attach the snap hook to the entrant’s full body harness. See Figure 5e.
Figure 5c Figure 5e
Figure 5f Figure 5g
When the entrant is clear of the conned space and properly supported, disconnect the snap hook from the
harness. Maintain at least a 10 lb.(4.5kg.) load on the rope to in order to maintain a neat and tight rope coil
on the drum.
Remove the rope from all pulleys and rollers on the support structure (Refer to applicable manual).
Turn the crank handle to retract the rope while maintaining a 10 lb.(4.5 kg.) tension on the cable.
Retract the until the end crimp just touches the drum,
Turn the crank handle to pay out all of the coiled rope and then remove the looped rope o of the cleat. The
entire rope assembly can be stored separate from the hoist in a neat coil.
! CAUTION !: Winding the rope too far could cause damage to the hoist as the snap hook is too
large to pass between the winch drum and the winch frame. Damage to the rope may also result,
affecting the strength of the rope.
Remove detent pin. See Figure 5f.
Pull the top of the hoist away from the structure and lift the hoist up to unhook it from the anchor rod. See
Figure 5g. Store as required.
Figure 5d
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6. Load Attachment
a. Pull on the snap hook with at least 10 lbs. (4.5 kg.) force while extending the lifeline until there is sucient slack
to attach to the entrant.
Use two hands when attaching to the entrant.
c. Use one hand to apply a steady pull on the lifeline and to steady the snap hook.
d. Use the other hand to depress the lock and open the gate. See Figure 5h.
e. Insert the entrant D-ring into the hook.
WARNING: Always use a full body harness for personnel.
f. Close the gate and be sure the lock clicks into its locked position.
g. Remove all slack from the lifeline.
Reverse the above procedure when disconnecting from the load.
Figure 5h
DO NOT TEST OVER
CONFINED ENTRY.
7. System Integrity
The entrant should always verify the integrity of the attachment and system before entering a conned space. To verify
the integrity of the system, follow this procedure:
a. Connect the snap hook to the dorsal ring of the full body harness.
Snug up the lifeline on the hoist drum.
c. The entrant should slowly lift their feet o the ground and transfer the weight to the lifeline.
d. Be sure the hoist holds in a stationary position.
e. Be sure the full body harness is comfortable and does not pinch, chafe or bind. Adjust per manufacturer’s instruc-
tions before continuing.
f. Do not enter the conned space unless connectors, brakes, hoist and harness are functioning properly.
5.5 - Operation (continued)
Table of contents
Other Pelsue Chain Hoist manuals
