Ingersol Rand LC2A Series User manual

Product Information
Liftchain Industrial Air Hoist
Models
LC2A015S, LC2A030D, LC2A035S, LC2A040S, LC2A060S, LC2A060Q,
LC2A080D, LC2A120D, LC2A180T and LC2A250Q
(Dwg. MHP2659)
Save These Instructions
Form MHD56296
Edition 5
August 2013
71441299
©2013 Ingersoll-Rand

OnlyallowIngersoll Rand trainedtechnicianstoperformmaintenanceonthisproduct.ForadditionalinformationcontactIngersollRand factoryornearest
Distributor.
For additional supporting documentation refer to Table 1 ‘Product Information Manuals’ on page 2.
Manuals can be downloaded from http://www.ingersollrandproducts.com.
The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all
warranties.
Original instructions are in English. Other languages are a translation of the original instructions.
Refer all communications to the nearest Ingersoll Rand Office or Distributor.
Table 1: Product Information Manuals
Publication Part/DocumentNumber Publication Part/Document
Number
Product Safety Information Manual MHD56295 Product Maintenance Information Manual MHD56279
Product Parts Information Manual MHD56297
PRODUCT DESCRIPTION
LC2A Liftchain hoists are air powered and designed to suit industrial applications.
These hoists can be hook-mounted to the suspension shaft of a trolley, permanent
mounting structure or any mounting point capable of supporting both load and
hoist.
The air supply line can be strung to the hoist using cable hangers, cable trolleys or
any festooning system that will ensure the air line remains free of kinks or sharp
bends and is protected from being pinched or crushed by other equipment.
LC2ALiftchainhoists are drivenbya gear motor whichisconnected to apinionshaft
which in turn drives the planetary reduction gear. The output from the planetary
reduction gear drives the load chain sprocket. The pinion shaft from the planetary
reduction is also coupled to the brake discs.
The disc brake is spring applied and released by air pressure when the hoist is
operated. In the event of a loss of air pressure the brake automatically applies. Top
and bottom limit switches are completely integrated in the hoist body.
The optional overload protection kit is completely integrated into the motor body.
Emergency Stop on Pendant and Main Air Shut-off Valve are available as an (-E)
European Package.
Hoists are in conformity with the most recent European Standards,
Classification FEM 1 Bm.
2 Form MHD56296 Edition 5

SPECIFICATIONS
Model Code Explanation
Example: LC2A015SIP3RU3M2A-E LC2A015S I P3 RU 3M 2 A - E
Liftchain Air Hoist Capacity and Chain Falls
LC2A015S =1500 kg (3,300 lbs), single fall
LC2A030D = 3000 kg (6,600 lbs), two fall
LC2A035S = 3500 kg (7,700 lbs), single fall
LC2A040S = 4000 kg (8,800 lbs), single fall
LC2A060S = 6000 kg (13,200 lbs), single fall
LC2A060Q = 6000 kg (13,200 lbs), four fall
LC2A080D = 8000 kg (17,600 lbs), two fall
LC2A120D = 12,000 kg (26,500 lbs), two fall
LC2A180T = 12,000 kg (39,700 lbs), three fall
LC2A250Q = 12,000 kg (55,000 lbs), four fall
Application
I=Industrial
Control Type
C1 = Rope Control
P2 = 1 motor pendant
P3 =2 motor pendant
Suspension
A = Fixed lug
C = Swivel top hook
PU = Plain rigid universal trolley (flat or tapered beam) 1500 to 8000 kg
PE = Plain rigid trolley (flat beam) 12,000 to 25,000 kg
PN = Plain rigid trolley (tapered beam) 12,000 to 25,000 kg
GU = Geared rigid universal trolley (flat or tapered beam) 1500 to 8000 kg
GE = Geared rigid trolley (flat beam) 12,000 to 25,000 kg
GN = Geared rigid trolley (tapered beam) 12,000 to 25,000 kg
RU =Gear motorized rigid universal trolley (flat or tapered beam) 1500 to 8000 kg
RE = Gear motorized rigid trolley (flat beam) 12,000 to 25,000 kg
RN = Gear motorized rigid trolley (tapered beam) 12,000 to 25,000 kg
VU = Vane motorized universal trolley (flat or tapered beam) 1500 to 8000 kg
VE = Vane motorized trolley (flat beam) 12,000 to 25,000 kg
VN = Vane motorized trolley (tapered beam) 12,000 to 25,000 kg
Load Chain Lift
3M =3 metres (standard) 10 ft
X = Specify length
Pendant Control
2=2 metres (standard) 6 ft
XX = Specify length [maximum 66 ft (20 m)]
Options
A=Standard chain bucket
B = Large chain container
C = Extra large chain container
D = XXL chain container
J = Air Line Accessory; J1 = filter, J2 = Lubricator, J3 = Regulator, Order as J12..
K = Cast Iron Pendant
LM = Low Temperature (-20°C) Certified (includes 3.1 material traceability certificates)
M = Material traceability certificate as per EN 10204 3.1 on main load bearing parts
P = Marine Paint (150µ DFT)
QZ = Offshore Paint (290µ DFT)
T1 = Spark Resistance Package (ATEX Zone 1)
W = Witness test; W1 = ABS, W2 = DNV, W3 = LRS, W4 = Client
European Package
-E =Compliance with the European Machinery Directive and includes: Emergency Stop on Pendant, Main Air Shut-off
Valve and Overload Protection Device
Form MHD56296 Edition 5 3

Table 2: Specifications
Hoist Model Rated Capacity
metric tons Load Chain Falls
Air Inlet
Size Chain Size Weight of Chain per meter of lift Unit Net Weight with Standard 10 ft (3 m) Lift
Sound
Pressure
Level * Minimum Headroom
BSP mm lb kg lbs kg dB(A) in mm
LC2A015S 1.5 1 3/4 8 x 24 3.3 1.5 84 38 78 16.1 409
LC2A030D 3 2 6.6 3.0 106 48 21.6 549
LC2A035S 3.5 1 1 13 x 36 8.4 3.8 198 90 76 22.8 580
LC2A040S 4 1
LC2A060S 6 1 3/4 16 x 45 12.5 5.7 275 125 79 28.2 717
LC2A060Q 6 4 8 X 24 13.2 6.0 163 74 78 25.7 653
LC2A080D 8 2
1
13 x 36 16.7 7.6 260 118 76 31.8 807
LC2A120D 12 2
16 x 45
25.1 11.4 374 170
79
37.2 945
LC2A180T 18 3 37.6 17.1 609 277 41.9 1,063
LC2A250Q 25 4 50.6 23.0 713 324 45.5 1,156
* Sound measurements are in accordance with EN 14492–2. Readings shown are based on the average noise level of each product configuration, proportionate to the utilized
time in a regular cycle.
Table 3:
Hoist Model
Air Consumption @ Rated Load Lifting Speed @ Rated Load Lifting Speed @ No Load Lowering Speed @ Rated Load
6.3 bar 6.3 bar 6.3 bar 6.3 bar
scfm m³/min ft/min m/min ft/min m/min ft/min m/min
LC2A015S 141 4 20.3 6.2 36.1 11 49 15
LC2A030D 9.8 3 18 5.5 26.2 8
LC2A035S 148 4.2 11.8 3.6 21 6.4 13 4
LC2A040S 159 4.5 12.8 3.9 23 7 30 9
LC2A060S 184 5.2 7.2 2.2 11.8 3.6 17.7 5.4
LC2A060Q 184 5.2 4.8 1.5 8.2 2.5 6.6 2.2
LC2A080D 159 4.5 5.9 1.8 11.5 3.5 14.4 4.4
LC2A120D 184 5.2 3.6 1.1 5.9 1.8 8.9 2.7
LC2A180T 177 5.0 2.3 0.7 3.9 1.2 3.0 0.9
LC2A250Q 1.6 0.5 3.0 .09 2.0 0.6
Table 4: Trolley Specifications
Model Trolley Motor
Type
Travelling Speed
Rated Load Travelling Speed No Load Minimum Headroom Motor Trolley Air Consumption
Min/Max
Trolley
Flange
Adjustment
Minimum
Curve
Radius
Total Weight With
Standard Lift
ft/min m/min ft/min m/min in mm scfm m³/min mm m lbs kg
LC2A015S
Vane
55.8 17.0
68.9 21.0
17.64 448
46 1.3
82–200 1 198.0 90
LC2A030D 23.78 604
80–200* 2
215.6 98
LC2A035S
49.2 15.0
23.23 590 308.0 140
LC2A040S
LC2A060S
72.2 22.0
28.78 731
100–310 3
550.0 250
LC2A060Q 27.36 695 440.0 200
LC2A080D 39.4 12.0 31.97 812 534.6 243
LC2A120D 49.2 15.0 38.43 976
67 1.9
130–310 737.0 335
LC2A180T 49.2 15.0 59.0 18.0 46.85 1190 140–310 5 1434.4 652
LC2A250Q 39.4 12.0 48.66 1236 1540.0 700
* Optional 200 - 310
nCapacity Information
LC2Ahoistsare designed for lifting witha5 to 1 minimum safetyfactoratrated load.
nTraceability
Loadbearingpartsaredocumentedtoprovidetraceability. Documentationincludes
chemical and physical properties of raw material, heat treating, and hardening,
tensile and charpy tests as required for the part. Requirements must be stated when
re-ordering parts for continued certification.
nATEX
Refer to labeling on product, located near or on data (name) plate, for specific ATEX
designation. Product not marked as such, are not suitable for use in any potentially
explosive atmosphere (ATEX). Refer to Product Safety and Maintenance Information
Manuals for further explanation.
II 2 GD c IIB 135°C X
INSTALLATION
Prior to installing the product, carefully inspect it for possible shipping damage.
Products are supplied fully lubricated from the factory. Check oil levels and adjust
as necessary before operating product. Refer to “LUBRICATION” section
on page 7 for recommended oils and lubrication intervals.
WARNING
• Prior to installation refer to Product Safety Information Manual for all
sections of Manual.
4 Form MHD56296 Edition 5

CAUTION
• Owners and users are advised to examine specific, local or other
regulations,includingAmerican NationalStandardsInstitute and/orOSHA
Regulations which may apply to a particular type of use of this product
before installing or putting product to use.
nMounting
Make certain your hoist is properly installed. A little extra time and effort in doing so
can contribute a lot toward preventing accidents and helping you get the best
service possible.
Always make certain the supporting member from which the hoist is suspended is
strong enough to support the weight of the hoist plus the weight of the maximum
rated load plus a generous factor of at least 500% of the combined weights.
If the hoist is suspended by a top hook, the supporting member should rest
completely within the saddle of the hook and be centered directly above the hook
shank. Do not use a supporting member that tilts the hoist.
nHook Mounted Hoist
Place hook over mounting structure. Make sure hook latch is engaged.
nTrolley Mounted Hoist
Wheninstalling atrolleyonabeam, measurethe beamflange andtemporarilyinstall
the trolley on the hoist to determine the exact distribution and arrangement of the
spacers. Adjust the spacers in accordance with the trolley manufacturer’s literature
toprovidethecorrectdistance betweenthewheelflangeandthebeam.Thenumber
of spacers between the trolley side plate and the mounting lug on the hoist must
bethe sameinall fourlocations inordertokeepthe hoistcentered undertheI-beam.
The remaining spacers must be equally distributed on the outside of the side plates.
WARNING
•Atleastonemountingspacermustbeusedbetweentheheadofeachtrolley
bracket bolt and the trolley bracket and between each trolley bolt nut and
thetrolleybracket. Failuretodo this couldcausethe hoisttofallwhen used
improperly.
Ensure torque trolley bolts or nuts are torqued in accordance with manufacturer’s
specifications. For installation of hoist and trolley on beam, make certain the side
plates are parallel and vertical.
After installation ensure beam stops are in place, operate trolley over entire length
of beam with a capacity load suspended 4 to 6 inches (10 to 15 cms) off the floor.
CAUTION
•Toavoidanunbalanced load which may damagethetrolley,thehoist must
be centered under the trolley.
NOTICE
• Trolley wheels ride on the top of the lower flange of the beam.
nAir Supply
The air supply must be clean, free from moisture and lubricated to ensure optimum
motor performance. Foreign particles, moisture and lack of lubrication are the
primary causes of premature motor wear and breakdown. Using an air filter,
lubricatorandmoistureseparatorwillimproveoverallhoistperformanceandreduce
unscheduled downtime.
Refer to Table 2 ‘Specifications’ on page 4. If air supply varies from what is
recommended, hoist performance will change. The compressed air temperature
must not exceed 149°F (65°C) at the motor air inlet. Contact the factory for higher
temperature use.
Refer to Dwg. MHP0191 on page 9, A. Air Out; B. Lubricator; C. Regulator; D. Air
In; E. Filter.
nAir Lines
Inside diameter of the hoist air supply lines must not be less than size specified in
Table 2 ‘Specifications’ on page 4. Before making final connections, all air supply
lines should be purged with clean, moisture free air or nitrogen before connecting
to hoist inlet. Supply lines should be as short and straight as installation conditions
will permit. Long transmission lines and excessive use of fittings, elbows, tees, globe
valves etc. cause a reduction in pressure due to restrictions and surface friction in
the lines.
nAir Line Lubricator
The air motor may be operated without lubrication. If an air line lubricator is used,
it should be replenished daily, refer to “LUBRICATION” section on page 7. The
lubricator must have an inlet and outlet at least as large as the inlet on the motor.
Install the lubricator as close to the air inlet on the motor as possible.
CAUTION
• Lubricator must be located no more than 10 ft (3 m) from the motor.
•Shut off air supply before filling air line lubricator.
nAir Line Filter
Place the strainer/filter as close as practical to the motor air inlet port, but upstream
from, the lubricator, to prevent dirt from entering the motor. The strainer/filter
should provide 20 micron filtration and include a moisture trap. Clean the strainer/
filter periodically to maintain its operating efficiency.
nMoisture in Air Lines
Moisture that reaches the air motor through air supply lines is a primary factor in
determining the length of time between service overhauls. Moisture traps can help
toeliminate moisture.Other methods,such asan airreceiver whichcollects moisture
before it reaches the motor, or an aftercooler at the compressor that cools the air to
condense and collect moisture prior to distribution through the supply lines are also
helpful.
nMotor
For optimum performance and maximum durability of parts, operate the air motor
within the operating specifications provided. Refer to the “SPECIFICATIONS” section
on page 4. The air motor should be installed as near as possible to the compressor
or air receiver. Refer to Dwg. MHP2661 on page 9 for motor port connections.
nEmergency Stop and Overload Device (optional feature)
Overloadprotection isintegratedintothemotorbodyand isstandard on-E versions.
The overload system is based on detection of the difference in air pressure between
the inlet and outlet ports. It consists of a valve which is normally closed. The valve
senses pressure at the motor inlet and outlet and compares the difference between
the two pressures to the index value established by spring adjustment. A difference
in pressure greater than the index value causes the emergency stop to be activated.
This then exhausts the air and hoist operation stops.
Air supply line is connected to air control valve. When emergency stop or overload
valve is activated, all hoist movement will stop.
Overloadprotectionisadjustedatthefactoryto120%ofthe safeworkingload(SWL).
It is also able to operate on both sides for mining versions with two bottom hooks.
Refer to the “MAINTENANCE” section in Product Maintenance Information Manual
for adjustment procedures.
Refer to Dwg. MHP1649 on page 10 and Dwg. MHP1547 on page 11, A. Pendant
Handle;B. EmergencyStopButton; C.“ON” Button;D.Hoist ControlLevers; E.Trolley
Control Levers.
nStart-Up Procedures
For hoists that have been in storage the following start-up procedures are required.
1. Give the hoist an inspection conforming to the requirements of ’Hoists Not in
Regular Use’ in the ’INSPECTION’ section on page 6.
2. Inject a small amount of ISO VG 32 (SAE 10W) oil in the motor inlet port.
3. Operate the motor for 10 seconds in both directions to flush out any impurities.
4. The hoist is now ready for normal use.
nMain Air Shut-off Valve
The main air shut-off valve is completely integrated into the motor body and is
standard on -E versions.
nChain Container
Check the chain container size to make sure the length of the load chain is within
the capacity of the chain container. Replace with a larger chain container if required.
When a chain bucket is used, always connect the free end of the chain to the hoist.
Install a chain buffer on the ninth link from the end of the chain. Attach the chain
container to the hoist. Run bottom block to the lowest point and run hoist in the
‘UP‘ direction to feed the chain back into the container.
WARNING
• Allow chain to pile naturally in the chain container. Load chain that does
not pile naturally can chafe excessively, leading to sparks.
NOTICE
• Make certain to adjust the balance chain so that the chain container does
not contact the load chain.
nAttaching Limit Stop
Refer to the “MAINTENANCE” section in Product Maintenance Information Manual.
1. On hoists without a chain bucket, slide buffer and limit stop washer onto chain.
2. Install limit stop as described under ‘Load Chain Replacement‘.
3. Run hoist slowly in the both directions to verify limit stops activate and hoist
ceases to operate.
nPendant
Check that all hose connections are tight and that hoses are not twisted or crimped.
Refer to Dwg. MHP1299 on page 10 for hose connections. Pendant lengths up to
66 ft (20 m) are available. Contact the factory for pendant lengths greater than 66 ft
(20 m).
Form MHD56296 Edition 5 5

CAUTION
•Toavoiddamagingthependanthose,make sure the strain relief cable, not
the pendant hose, is supporting the weight of the pendant.
OPERATION
It is recommended that the user and owner check all appropriate and applicable
regulationsbeforeplacingthis product into use. RefertoProductSafety Information
Manual.
The hoist operator must be carefully instructed in his or her duties and must
understand the operation of the hoist, including a study of the manufacturer’s
literature. The operator must thoroughly understand proper methods of hitching
loads and should have a good attitude regarding safety. It is the operator’s
responsibility to refuse to operate the hoist under unsafe conditions.
WARNING
•Thehoistisnotdesignedor suitable for lifting, lowering or movingpeople.
•Never lift loads over people.
• The hook latch is intended to retain loose slings or devices under slack
conditions. Use caution to prevent the latch from supporting any of the
load.
• Refer to Product Safety Information Manual for general operation
information.
nHoist Controls
nPendant Operation
The pendant is a remote control that allows the operator to control the positioning
ofaload. The pendantcanhave fromtwoto six functions.Thetwo-function pendant
willcontrolhoist movementinthe UPandDOWN direction.Afour-function pendant
will control trolley movement along the support beam and hoist operation. A six-
function pendant would include the above movements plus control a bridge
assembly allowing hoist movement in four directions. Always apply smooth even
pressure during operation, avoid quick starts and abrupt stops. This will allow
smoother control of suspended loads and reduce undue stress on components.
Remote Two Function Pendant (Without Emergency Stop)
Refer to Dwg. MHP2398 on page 10, A. Red — Air Supply; B. Green; C. Yellow; D.
Payout Load; E. Haul-In Load.
Remote Two Function Pendant (With Emergency Stop)
Refer to Dwg. MHP1649 on page 10, A. Pendant Handle; B. Emergency Stop Button;
C. “ON” Button; D. Function Levers.
Remote Four Function Pendant (Shown only with Emergency Stop)
Refer to Dwg. MHP1547 on page 11, A. Pendant Handle; B. Emergency Stop
Button; C. “ON” Button; D. Hoist Control Levers; E. Trolley Control Levers.
nEmergency Stop (optional feature)
Refer to Dwgs. MHP1649 on page 10 and MHP1547 on page 11.
The Emergency Stop button, when activated, will immediately stop all operations
of the trolley and hoist. The Emergency Stop button will remain depressed after
activation. To reset Emergency Stop button, twist (rotate) Emergency Stop button
clockwise until button releases and spring returns to its original position. Depress
“ON” button.
nRope Control (optional feature)
The rope control provides the operator with a local hoist operating station. The
following directions are as viewed from the motor end of the hoist, facing the rope
control. Refer to Dwg. MHP3043 on page 10, A. Down; B. Up.
1. To lift a load, pull down on the right rope.
2. To lower a load, pull down on the left rope.
3. Pull rope to full travel for maximum speed. Pull rope partially for slower speeds.
4. To stop lifting or lowering, release rope. Hoist motor will stop.
nStoring the Hoist
1. Always store the hoist in a no load condition.
2. Wipe off all dirt and water.
3. Oil the chain, hook pins and hook latch.
4. Place in a dry location.
5. Plug hoist air inlet port.
6. Before returning hoist to service, follow instructions for ‘Hoists Not In Regular
Use‘. Refer to the “INSPECTION” section on page 6.
INSPECTION
1. Check hoist for oil leaks daily. Immediately repair any leaks.
2. Atthe beginningofeach shiftoperate thehoistinbothdirections withouta load.
Ensure the motor runs free, and that the brake(s) do not drag.
3. Keep hoist housings clean of dust and dirt build up which may cause heat build
up and sparks.
Inspection information is based in part on American Standards of Mechanical
Engineers Safety Codes B30.16.
WARNING
• All new or repaired equipment should be inspected and tested by
Ingersoll Rand trained technicians to ensure safe operation at rated
specifications before placing equipment in service.
•Never use a hoist that inspection indicates is damaged.
Frequent and periodic inspections should be performed on equipment in regular
service. Frequent inspections are visual examinations performed by operators or
Ingersoll Rand trained inspectors and include observations made during routine
equipment operation. Periodic inspections are thorough inspections conducted by
IngersollRand trained technicians.ASME B30.16 statesinspectionintervals depend
upon the nature of the critical components of the equipment and the severity of
usage. Refer to ‘Inspection Classifications’ chart and ‘Maintenance Intervals’ chart in
ProductMaintenanceInformationManualforrecommendedmaintenanceintervals.
Careful inspection on a regular basis will reveal potentially dangerous conditions
while still in the early stages, allowing corrective action to be taken before the
condition becomes dangerous.
Deficiencies revealed through inspection, or noted during operation, must be
reported to designated personnel to ensure corrective action is taken. A
determination as to whether a condition constitutes a safety hazard(s) must be
decided, and the correction of noted safety hazard(s) accomplished and
documented by written report before placing the equipment in service.
nFrequent Inspection
On equipment in continuous service, a ‘Daily Inspection’ should be made by the
operator at the beginning of each shift and a ‘Quarterly Inspection’ (90 days) should
be conducted during regular service for any damage or evidence of malfunction.
nDaily Inspection
Complete inspections prior to start of daily tasks. Conduct visual inspections during
regular operation for indications of damage or evidence of malfunction (such as
abnormal noises).
1. Lubricator. Adjust air line lubricator drops (ISO VG 32 [SAE 10W]) per minute to
2 to 3 during hoist operation.
2. Surrounding Area. Visually check hoist for oil leaks. Do not operate hoist if
leaking oil is found. Ensure surrounding area has no slippery surfaces and is
obstruction free.
3. Hoses and Fittings. Visually inspect for damage, air leaks, and loose
connections. Repair all leaks or damage and tighten loose connections prior to
starting daily tasks.
4. Hoist. Check for visual signs or abnormal noises (grinding, etc.) which could
indicate a potential problem. Make sure all controls function properly. Check
chain feed through hoist and bottom block. If chain binds, jumps, is excessively
noisy or “clicks,” clean and lubricate chain. If problem persists, replace chain. Do
not operate hoist until all problems have been corrected.
5. Upper and Lower Limit Device. Test operation with no load slowly in both
extremes of travel. Upward travel must stop when stop buffer on the bottom
block hits hoist limit switch. Downward travel must stop when the stop buffer
attached to the end of the unloaded load chain decreases and activates limit
switch.
6. Controls. During operation of the hoist, verify that response to pendant is quick
and smooth. Ensure controls return to neutral when released. If hoist responds
slowly or movement is unsatisfactory, do not operate the hoist under load
conditions until all problems have been corrected.
7. Brake. During operation test brake. Brake must be capable of supporting load
without slipping. Brake must release when control returns to neutral. If brake
doesnothold load ordoesnot release properlywhenpendant is notbeingused,
brake must be further inspected. Refer to Product Maintenance Information
Manual.
WARNING
•Worn or improperly functioning brakes may cause excessive heat build up
and sparks.
6 Form MHD56296 Edition 5

8. Hooks.Checkforwearordamage,increasedthroatwidth,bentshankortwisting
of the hook. Replace if hook latch snaps past tip of hook. Check hooks swivel
freely. Replace hooks which exceed the throat opening. Refer to Dwg. MHP0040
on page 11, A. Throat Width. Replace hooks which exceed a 10° twist. Refer to
Dwg. MHP0111 on page 11, A. Twisted DO NOT USE; B. Normal Can Be Used.
If hook latch snaps past tip of hook, the hook is sprung and must be replaced.
Refer to the latest edition of ASME B30.10 ‘HOOKS‘ for additional information.
Check hook support bearings for lubrication or damage. Ensure that they swivel
easily and smoothly. Refer to Product Maintenance Information Manual.
9. Hook Latch. Make sure hook latch is present and not damaged. Replace if
necessary.
CAUTION
• Do not use hoist if hook latch is missing or damaged.
10. Load Chain. Examine each of the links for bending, cracks in weld areas or
shoulders, traverse nicks and gouges, weld splatter, corrosion pits, striation
(minuteparallellines) andchainwear, includingbearingsurfaces betweenchain
links. Refer to Dwg. MHP0102 on page 11, A. Diameter; B. Welded Area; C. Wear
in these areas. Visually inspect as much of the chain as is possible. Inspect for
wear, damage and corrosion. If damage is evident, do not operate hoist until the
damage has been reviewed and inspected further by an Ingersoll Rand trained
inspector. Refer to Product Maintenance Information Manual.
NOTICE
•The full extent of chain wear cannot be determined by visual inspection. At
any indication of wear inspect chain in accordance with instructions in
‘Periodic Inspection‘. Refer to Product Maintenance Information Manual.
11. LoadChainReeving.Ensure weldson standinglinksareawayfrom loadsheave.
Reinstall chain if necessary. Refer to Product Maintenance Information Manual.
Make sure chain is not capsized, twisted or kinked. Adjust as required. Refer to
Dwg. MHP0043 in Product Safety Information Manual.
12. LabelsandTags.Checkforpresent andlegibility oflabels. Referto ProductParts
information manual for correct labels and placement. Replace if damaged or
missing.
nLoad Chain Reports
Records should be maintained documenting condition of load chain removed from
service as part of a long-range chain inspection program. Accurate records will
establish a relationship between visual observations noted during ‘Frequent
Inspections‘ and actual condition of load chain as determined by ‘Periodic
Inspections‘. Refer to Product Maintenance Information Manual for chain
specifications.
nHoists Not in Regular Use
1. Equipment which has been idle for a period of one month or more, but less than
six months, shall be given an inspection conforming to the requirements of
“Frequent Inspection” section on page 6 before being placed in service.
2. Equipment which has been idle for a period of over six months shall be given a
complete inspection conforming with requirements of ‘Periodic
Inspection‘ before being placed in service. Refer to Product Maintenance
Information Manual.
3. Standby equipment shall be inspected at least semiannually in accordance with
requirements of ‘Frequent Inspection‘.
LUBRICATION
To ensure continued satisfactory operation of hoist, all points requiring lubrication
must be serviced with correct lubricant at proper time interval as indicated for each
assembly.
Refer to ‘Maintenance Interval’ chart in Product Maintenance Information Manual
for recommended lubrication intervals. Use only those lubricants recommended.
Other lubricants may affect product performance. Approval for use of other
lubricantsmustbeobtainedfromyourIngersollRanddistributor.Failuretoobserve
this precaution may result in damage to winch and/or its associated components.
INTERVAL LUBRICATION CHECKS
Start of each shift If used, check flow and level of air line lubricator (approximately 2 to 3 drops per minute required at
maximum motor speed).
Monthly Lubricate components supplied by grease fittings.
Inspect and clean or replace air line filter.
Yearly Drain and refill hoist reduction gear oil.
nGeneral Lubrication
WARNING
•Pneumatic Hoists use oil to prevent excessive heat build up and to prevent
wear that could cause sparks. Oil levels must be properly maintained.
Alwayscollectlubricantsin suitable containers anddisposeof in an environmentally
safe manner.
nReduction Gear Assembly
Refer to Dwg. MHP3066 on page 11, A. Fill Plug; B. Drain Plug; C. Oil Level Plug.
Refer to Dwg. MHP3067 on page 11, A. Oil Fill / Level Plug.
Replace the oil in the reduction housing once every year. If the hoist is used at a
normalfrequency,theoilinthereduction housingissuitableforoneyear'soperation
without being changed. However, when the hoist is used at a high frequency, the
oil may need to be changed more often.
To ensure correct performance, highest efficiency and long life, it is essential that
the lubricating oil be maintained at the correct level. The recommended grade of
oil must be used at all times since the use of unsuitable oil may result in excessive
temperature rise, loss of efficiency and possible damage to the gears.
NOTICE
• Only use synthetic oil.
Table 5: Reduction Gear Assembly Oil Type
Models Capacity Oil
oz litres
LC2A015S 4.05 0.12
Mobil SHC629 ISO VG 150
LC2A030D
LC2A035S 10.82 0.32
LC2A040S
LC2A060S 10.14 0.30
LC2A060Q 4.05 0.12
LC2A080D 10.82 0.32
LC2A120D
10.14 0.30LC2A180T
LC2A250Q
To replace oil remove fill plug and add oil to the reduction gear assembly, replace
plug. Refer to Product Parts Information Manual.
nSeals and Bearings
If hoist is disassembled, clean all parts thoroughly and coat bearings and seals with
clean grease. Use sufficient grease to provide a good protective coat.
nHook Assemblies
Hoist top and bottom hooks are supported by thrust bearings. These bearings must
be packed with Ingersoll Rand No. 68 Grease or a standard No. 2 multi-purpose
grease at regular intervals. Neglect of proper lubrication can lead to bearing failure.
1. Lubricate hook and latch pivot points. Refer to Dwg. MHP1300 on page 11,
A. Hook latch pivot point. Hook and latch should swivel/pivot freely.
2. Use Ingersoll Rand LUBRI-LINK-GREEN® or ISO VG220 (SAE 50W) lubricant.
3. Lubricate hook bearings by applying several shots of grease from a grease gun
to the grease fittings provided on the hook blocks.
nAir Line Lubricator
If an air line lubricator is used, set to provide 2 to 3 drops per minute and replenish
daily using ISO VG100 (SAE 30W) lubricant [minimum viscosity 135 Cst at 104°F
(40°C)].
nTrolley (optional feature)
Grease wheel bearings and wheel drive gear with Ingersoll Rand No. 68 Grease or
astandardNo.2multi-purposegreaseperiodically.Refertomanufacturer’sliterature
for additional lubrication information.
Form MHD56296 Edition 5 7

nLoad Chain
WARNING
•Failuretomaintainacleanandwell-lubricatedloadchainwillresultinrapid
loadchainwear thatcanlead tochainfailure whichcancause severe injury,
death or substantial property damage.
1. Lubricate each link of load chain weekly, or more frequently, depending on
severity of service.
2. In corrosive environments, lubricate more frequently than normal.
3. Lubricate each link of the load chain and apply new lubricant over existing layer.
4. Lubricate hook and hook latch pivot points.
5. If required, clean chain with acid free solvent to remove rust or abrasive dust
buildup and lubricate chain.
6. Use Ingersoll Rand LUBRI-LINK-GREEN® or an ISO VG220 to 320 (SAE 50W to 90
EP) oil.
Table 6: Ingersoll Rand Lubricants
Where Used Size Part Number
Hook Assemblies 16 oz Lubri-Link Green®
5 Gal LLG-5
Upper and Lower Hook Thrust
bearings, Trolley Wheel Bearings and
Gear 8 LB 68 8 LB
Air Line Lubricator 1 Qt 29665
Load Chain 1 pt 50P
1 Gal 50G
WARRANTY
Ingersoll Rand Limited Warranty
Ingersoll Rand Company (“IR”) warrants to the original user its material handling
products (“Products”) to be free of defects in material and workmanship for a period
of one year from the date of purchase. IR will, at its option either (1) repair, without
cost, any Product found to be defective, including parts and labor charges, or (2)
replace such Products or refund the purchase price, less a reasonable allowance for
depreciation, in exchange for the Product. Repairs or replacements are warranted
for the remainder of the original warranty.
IfanyProduct provesdefectivewithin itsoriginal one-year warrantyperiod, itshould
be returned to any Authorized Product Service Distributor, transportation prepaid
with proof of purchase or warranty card. This warranty does not apply to Products
which IR has determined to have been misused or abused, improperly maintained
by the user, or where the malfunction or defect can be attributed to the use of non-
genuine IR repair parts.
IR MAKES NO OTHER WARRANTY, CONDITION OR REPRESENTATION OF ANY
KIND WHATSOEVER, EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE,
AND ALL IMPLIED WARRANTIES AND CONDITIONS RELATING TO
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY
DISCLAIMED.
IR's maximum liability is limited to the purchase price of the Product and in no event
shall IR be liable for any consequential, indirect incidental or special damages of any
nature arising from the sale or use of the Product, whether in contract, tort or
otherwise.
Note: Some states do not allow limitations on incidental or consequential damages,
so that the above limitations may not apply to you. This warranty gives you specific
legal rights and you may also have other rights which may vary from state to state.
Fulcrum series electric winch, product code 405-002: 2 year warranty.
Winch and Hoist Solutions Extended Warranty This option provides a price for
extending the Ingersoll Rand Winch and Hoist Solutions Warranty from the
standard one (1) year to two (2) years from the date of purchase. All other provisions
of the standard warranty to remain in effect.
For additional information or quotations for warranties falling outside of these
parameters, please contact your Client Services Representative with your
requirements.
8 Form MHD56296 Edition 5

PRODUCT INFORMATION GRAPHICS
(Dwg. MHP2661)
(Dwg. MHP2660)
Air Out
Regulator
Lubricator
Air In
Filter
A
B
C
D
E
(Dwg. MHP0191)
Form MHD56296 Edition 5 9

PRODUCT INFORMATION GRAPHICS CONTINUED
(Dwg. MHP1299)
DOWN
A
B
UP
(Dwg. MHP3043)
(Dwg. MHP2398)
Function
Levers
(Dwg. MHP1649)
10 Form MHD56296 Edition 5

PRODUCT INFORMATION GRAPHICS CONTINUED
Emergency
Stop Button
“ON”
Button
Trolley
Control
Levers
Hoist
Control
Levers
Pendant
Handle
A
C
D
E
B
(Dwg. MHP1547)
Throat
Width
A
(Dwg. MHP0040)
(Dwg. MHP0111)
(Dwg. MHP0102)
(Dwg. MHP1300)
(Dwg. MHP3066)
(Dwg. MHP3067)
Form MHD56296 Edition 5 11

SERVICE NOTES
12 Form MHD56296 Edition 5

SERVICE NOTES
Form MHD56296 Edition 5 13

SERVICE NOTES
14 Form MHD56296 Edition 5

DECLARATION OF CONFORMITY
DECLARATION OF CONFORMITY
(CS) PROHLÁŠENÍ O SHODĚ (DA) OVERENSSTEMMELSESERKLÆRING (DE) KONFORMITÄTSERKLÄRUNG (EL) ∆ΗΛΩΣΗ ΑΝΑΓΝΩΡΙΣΗΣ (ES)
DECLARACIÓN DE CONFORMIDAD (FI) VAKUUTUS NORMIEN TÄYTTÄMISESTÄ (FR) CERTIFICAT DE CONFORMITÉ (HU) MEGFELELŐSÉGI
NYILATKOZAT (IT) DICHIARAZIONE DI CONFORMITÀ (LT) ATBILSTĪBAS DEKLARĀCIJA (LV) ATITIKTIES DEKLARACIJA (NL) SCHRIFTELIJKE
VERKLARING VAN CONFORMITEIT (NO) KONFORMITETSERKLÆRING (PT) DECLARAÇÃO DE CONFORMIDADE (PL) DEKLARACJA ZGODNOŚCI (SK)
PREHLÁSENIE O ZHODE (SL) IZJAVA O SKLADNOSTI (SV) FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
Ingersoll Rand 529, Avenue Roger Salengro, 59450 Sin Le Noble, France
Declare under our sole responsibility that the product: Pneumatic Hoists
(CS) Prohlašujeme na svou zodpovědnost, že produkt: Pneumatický kladkostroj (DA) Erklærer som eneansvarlig, at nedenstående produkt: Pneumatisk lift
(DE) Erklären hiermit, gemäß unserer alleinigen Verantwortung, daß die Geräte: Druckluft-Kettenzugn (EL) Δηλώνουμε ότι με δική μας ευθύνη το προϊόν:
Πνευματικός ανυψωτήρας (ES) Declaramos que, bajo nuestra responsabilidad exclusiva, el producto: Polipasto neumático (FI) Vakuutamme ja kannamme yksin
täyden vastuun siitä, että tuote: Paineilmanostin (FR) Déclarons sous notre seule responsabilité que le produit: Palans pneumatiques (HU) Kizárólagos
felelősségünk tudatában kijelentjük, hogy a termék: Pneumatikus emelő (IT) Dichiariamo sotto la nostra unica responsabilità che il prodotto: Paranco
pneumatico (LT) Prisiimdami visà atsakomybæ pareiðkiame, kad gaminys: Pneimatiskās vinčas (LV) Deklarejam tikai uz musu atbildibu, ka šis ražojums:
Pneumatiniai suktuvai (NL) Verklaren, onder onze uitsluitende aansprakelijkheid, dat het produkt: Pneumatische takel (NO) Erklærer på ære og samvittighet at
produktet: Pneumatiske vinsjer (PT) Declaramos sob a nossa exclusiva responsabilidade que o produto: Guinchos Pneumáticos (PL) Przyjmując pełną
odpowiedzialność, oświadczamy, że produkt: Wciągnik pneumatyczny (SK) Záväzne prehlasujeme, že výrobok: pneumatický kladkostroj (SL) Pod polno
odgovornostjo izjavljamo, da je izdelek: Pnevmatsko dvigalo (SV) Intygar enligt vårt ansvar att produkten: Tryckluftsdrivna lyftdon
Model: LC2A015S()-E, LC2A030D()-E, LC2A035S()-E, LC2A040S()-E, LC2A060S()-E, LC2A060Q()-E, LC2A080D()-E, LC2A120D()-E, LC2A180T()-E and
LC2A250Q()-E / Serial Number Range: 08 04 52 and above
(CS) Model: / Rozsah výrobních čísel: (DA) Model: / Serienummerområde: (DE) Modell: / Seriennummernbereich: (EL) Μοντέλο: / Κλίμακα σειριακών αριθμών:
(ES) Modelo: / Números de serie: (FI) Malli: / Sarjanumeroalue: (FR) Modèle: / Gamme de numéros de série: (HU) Modell: / Gyártási szám-tartomány: (IT)
Modello: / Gamma delle matricole: (LT) Modelis: / Serijos numeriø eilë: (LV) Modelis: / Sçrijas numuru diapazons: (NL) Model: / Serienummer: (NO) Modell: /
Serienr: (PT) Modelo: / Gama de Nos de Série: (PL) Model: / Zakres numerów serii: (SK) Model: / Rozsah výrobných čísiel: (SL) Model: / Območje serijskih
številk: (SV) Modell: / Serienummer, mellan:
To which this declaration relates, is in compliance with provisions of Directive(s): 2006/42/EC (machinery), 94/9/EC (ATEX)
(CS) Ke kterým se toto prohlášení vztahuje, odpovídají ustanovením směrnic: (DA) som denne erklæring vedrører, overholder bestemmelserne i følgende
direktiv(er): (DE) auf das sich diese Erklärung bezieht, der folgenden Richtlinie entspricht: (EL) στο οποίο αναφέρεται αυτή η δήλωση, πληροί τις διατάξεις της
Οδηγίας: (ES) a los que se refiere la presente declaración, cumplen con todo lo establecido en las directivas: (FI) johon tämä vakuutus viittaa, täyttää
direktiiveissä: (FR) Objet de ce certificat, est conforme aux prescriptions des Directives: (HU) Amelyekre ezen nyilatkozat vonatkozik, megfelelnek a következő
irányelvek előírásainak: (IT) a cui si riferisce la presente dichiarazione è conforme alle normative delle direttive: (LT) Uz kuru šī deklarācija attiecas, atbilst
direktīvas(u) nosacījumiem: (LV) Kuriems taikoma ši deklaracija, atitinka šios direktyvos (-ų) nuostatas: (NL)waaropdezeverklaring betrekkingheeftovereenkomt
met de bepalingen van directieven: (NO) som denne erklæringen gjelder for, oppfyller bestemmelsene i direktivene: (PT) Ao qual se refere a presente declaração,
está de acordo com as provisões da(s) Directiva(s): (PL) Którego dotyczy niniejsza deklaracja, jest zgodny z wymogami dyrektyw: (SK) Na ktorý sa toto prehlásenie
vzt’ahuje, je v súlade s ustanoveniami Smernice (Smerníc): (SL) Na katerega se ta izjava o skladnosti nanaša, v skladu z določili smernic. : (SV) Som detta intyg
avser, överensstämmer med följande direktiv:
By using the following Principle Standards: EN ISO 12100-2; EN 14492-2; EN 13463-1; EN 13463-5; FEM 1.001; FEM 9.511; EN 983; EN ISO 13850
(CS) Použitím následujících zákonných norem: (DA) ved at være i overensstemmelse med følgende hovedstandard(er): (DE) Unter Anlehnung an die folgenden
Grundnormen entsprechen: (EL) Χρησιμοποιώντας ια παρακάτω κύρια πρότυπα: (ES) conforme a los siguientes estándares: (FI) esitetyt vaatimukset seuraavia
perusnormeja käytettäessä: (FR) En observant les normes de principe suivantes: (HU) A következő elvi szabványok alkalmazása mellett: (IT) Seguendo i principi
standard indicati di seguito: (LT) Izmantojot šādus galvenos standartus: (LV) Remiantis šiais pagrindiniais standartais: (NL) overeenkomstig de volgende
hoofdstandaards: (NO) Ved å bruke følgende prinsipielle standarder: (PT) observando as seguintes Normas Principais: (PL) Spełniając wymogi nastźpujących
głównych norm: (SK) Pri dodržaní nasledovných noriem: (SL) Uporabljeni osnovni standardi: (SV) Genom att använda följande principstandard:
Date: August, 2013
(CS) Datum: Srpen, 2013 (DA) Dato: August, 2013 (DE) Datum: August,2013 (EL) Ηµεροµηνία: Αύγουστος, 2013 (ES) Fecha: Agosto, 2013 (FI) Päiväys: Elokuu,
2013 (FR) Date: Août, 2013 (HU) Dátum: 2013 augusztus (IT) Data: Agosto, 2013 (LT) Datums: Augusts 2013 (LV) Datums: Rugpjūtis 2013 (NO) Dato: August,
2013 (NL) Datum: Augustus, 2013 (SV) Datum: Augusti, 2013 (PT) Data: Agosto, 2013 (PL) Data: Sierpień 2013 (SK) Dátum: August 2013 (SL) Datum: Avgust
2013.
Approved By:
(CS) Schválil: (DA) Godkendt af: (DE) Genehmigt von: (EL) Eγκρίθηκε από: (ES) Aprobado por: (FI) Hyväksytty: (FR) Approuvé par: (HU) Jóváhagyta: (IT)
Approvato da: (LT) Apstiprināja: (LV) Patvirtinta: (NL) Goedgekeurd door: (NO) Godkjent av: (PT) Aprovado por: (PL) Zatwierdzone przez: (SK) Schválil:
(SL) Odobril: (SV) Godkänt av:
Jean-Luc Faillon - Douai, France
Engineering Product Manager
Form MHD56296 Edition 5 15

www.ingersollrandproducts.com