Pentair Schroff 24579-604 User manual
CPCI Case System 3/4 U
User’s Manual
Product No.:
24579-604
August 03, 2011
Doc-No: 63972-309_R1.0
Impressum:
Schroff GmbH
D-75334 Straubenhardt, Germany
The details in this manual have been carefully compiled and
checked - supported by certified Quality Management System
to EN ISO 9001/2000
The company cannot accept any liability for errors or misprints.
The company reserves the right to amendments of technical
specifications due to further development and improvement of
products.
Copyright2011
All rights and technical modifications reserved.
Rev. Date updated Change
R1.0 August 03, 2011 Initial Release
CPCI Case System 3/4 U
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Table of Contents
1 Safety................................................................................................................. 1
1.1 Intended Application............................................................................................ 1
1.2 Safety Instructions............................................................................................... 2
1.2.1 Safety Symbols used in this document.................................................. 2
1.3 General Safety Precautions................................................................................. 2
2 Product Definition............................................................................................. 3
2.1 References and Architecture Specifications........................................................ 3
2.2 Case System Overview ....................................................................................... 3
2.3 Case .................................................................................................................... 4
2.4 CPCI Backplane .................................................................................................. 4
2.5 Power Backplane................................................................................................. 4
2.6 Power Supply....................................................................................................... 5
2.6.1 CPCI Plug-In AC Power Supply............................................................. 6
2.6.2 Grounding/Earthing................................................................................ 6
2.7 Cooling................................................................................................................. 7
3 Installation......................................................................................................... 8
3.1 General Installation Guidelines............................................................................ 8
3.1.1 Unpacking.............................................................................................. 8
3.1.2 Ensuring Proper Airflow......................................................................... 8
3.2 Initial Operation.................................................................................................... 8
4 Service............................................................................................................... 9
4.1 Technical support and Return for Service Assistance......................................... 9
4.2 Declaration of Conformity.................................................................................... 9
4.3 Scope of Delivery............................................................................................... 10
4.4 Accessories ....................................................................................................... 10
4.5 Spare Parts........................................................................................................ 10
5 Technical Data ................................................................................................ 11
6 Dimensions ..................................................................................................... 12
CPCI Case System 3/4 U
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CPCI Case System 3/4 U Safety
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1 Safety
1.1 Intended Application
The CompactPCI (CPCI) case system, described in this manual, is intended as
a platform for a microcomputer system based on the CompactPCI Standard
PICMG 2.0 Rev.3.
TheCPCIcase systemsaredesigned forprotectionclassIP 20andcan beused
only in the resp. environments.
CPCI case systems are not end-products, so there is no valid approval for this
unit. In order to enable stand-alone functionality, additional elements are
required. An operational system is achieved only by way of appropriate CPCI
boards.
The completion and final testing of the units have been carried out, or at least
supervised, by qualified technicians. These instructions are directed exclusively
to these qualified technicians i.e.engineers, trained and qualified electricians
etc.
Make sure that:
• the finished system complies with the safety regulations currently applicable
in the country it is going to be used.
• the finished system complies with all other regulations and specifications at
the place and country of use, e.g. interference limits, approval by the
telecommunications authorities.
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1.2 Safety Instructions
The intended audience of this User’s Manual is system integrators and
hardware/software engineers.
1.2.1 Safety Symbols used in this document
1.3 General Safety Precautions
• Service personnel must know the necessary electrical safety, wiring and
connection practices for installing this equipment.
• Install this equipment only in compliance with local and national electrical
codes.
Hazardous voltage!
This is the electrical hazard symbol. Familiarise yourself with the danger of
electrical voltages and the safety precautions to avoid accidents before
starting to work with parts that carry dangerous voltages.
Caution!
This is the user caution symbol. It indicates a condition where damage of the
equipment or injury of the service personnel could occur. To reduce the risk of
damage or injury, follow all steps or procedures as instructed.
Danger of electrostatic discharge!
Static electricity can damage sensitive components in a system. To avoid
damage, wear ESD wrist straps or at regular intervals touch blank enclosure
parts.
Warning!
Voltages over 60 VDC can be present in this equipment. This equipment is
intended to be accessed, to be installed and maintained by qualified and
trained service personnel only.
This equipment is designed in accordance with protection class 1!
It must therefore be operated only with protective GND/earth connection!
CPCI Case System 3/4 U Product Definition
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2 Product Definition
The Schroff CPCI case system consists of:
• A shielded ratiopacPRO-air case with front and rear card cage for
3 U boards according to CompactPCI Standard PICMG 2.0 Rev.3
• An 8 slot 3 U CPCI Backplane (32-bit), system slot right
• An 1 slot 3 U Power Backplane with P47 connector
• A CPCI plug-in power supply (250 W) with wide range input and P47
connector
• Power input module with IEC 320-C14 connector, mains/line switch, mains/
line filter and fuses
• 2 fans for the active cooling of the boards
2.1 References and Architecture Specifications
• User Manual CPCI Backplanes
Order no.: 73972-101
• User Guide Schroff CPCI Backplanes 23006-818
Order no.: 73972-075
Further information can also be found in the catalogue „Electronic Packaging“
and on the internet under www.schroff.biz
2.2 Case System Overview
Figure 1: Case System Overview
12311829
1 CPCI Plug-in Power Supply 3 Front panel 3 U, 4 HP
2 Front Card cage with guide rails 4 Air Intake
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2.3 Case
The 4 U case is based on the Schroff ratiopacPRO-air system with EMC
shielding. The card cage enables the assembly of 8 CPCI front boards
(3 U, 4 HP, 160 mm deep) and 8 Rear I/O Boards (3 U, 4 HP, 80 mm deep).
The lower guide rails of the card cage are equipped with ESD clips.
2.4 CPCI Backplane
The 3 U/ 8 slot Backplane provides:
• CompactPCI bus 32 bit (PICMG2.0 R.3.0) with System Slot right
• System slot expandable from 4 HP to 8 HP
• Rear I/O on P2
• V(I/O) 5 V (adjustable to 3.3 V)
Applicable Specifications:
PICMG 2.0 R3.0 CPCI Core Specification
PICMG 2.01 R2.0 Hot Swap
PICMG 2.09 R1.0 System Management Bus
PICMG 2.10 R1.0 Keying
More information in the manual for the backplane order no.: 73972-075
2.5 Power Backplane
The 3 U / 8 HP Power Backplane supports pluggable CPCI PSUs with P47
connector. The Power Backplane provides 2 disk drive power connectors.
More information in the backplane‘s user manuals order no.: 73972-072 and
73972-101
Variations
The Schroff assembly service can customize your system with:
• Different Backplane configurations
• Special power supplies
More information in the catalogue or at www.schroff.biz
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2.6 Power Supply
The CPCI system is powered by a CPCI plug-in power supply with wide range
input (100 - 240 VAC).
The power supply is plugged-in in a dedicated slot at the left front side. The
power supply contact via a 47-position connector to a Power backplane.
The power input is provided by an AC mains/line module with IEC 320-C14
connector, integrated mains/line fuses and line filter.
The fuse rating is 4 A slow blow.
Figure 2: AC mains/line module
Hazardous voltage!
Parts of the power supply may be exposed with hazardous voltage. Always
remove mains/line connector before carry out any assembly work.
Caution!
Your system has not been provided with a AC power cable. Purchase a
AC power cable that is approved for use in your country. The AC power cable
must be rated for the product and for the voltage and current marked on the
product's electrical ratings label. The voltage and current rating of the cable
should be greater than the ratings marked on the product.
12309010
1 Fuse holder 3 AC Connector (IEC320-C14)
2 Mains/line switch
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2.6.1 CPCI Plug-In AC Power Supply
Figure 3: Power Supply
Table 1: Data AC Power Supply
e
More information in the user manual order no.: 73972-077
2.6.2 Grounding/Earthing
10006814
Input voltage nominal 100 - 240 VAC
Mains Frequency 50 / 60 Hz
Output (max.) 250 W
Output voltages 3.3
5.0
12.0
-12.0
V
V
V
V
-
-
-
-
40
40
5.5
2
A
A
A
A
Ripple < 1 %
Dynamic response < 1 % or 60 mV
Recovery time to within 1% < 300 µsec
Overvoltage protection for all voltages
120 – 130 % U > 5 Vr
Overcurrent protection 105 – 130 % of rated output current
Hold-up time >= 20 ms
Caution!
The unit is designed inaccordance with protection class 1! It must therefore be
operated with protective earth/GND connection. Use only a three conductor
AC power cable with a protective earth conductor that meets the IEC safety
standards!
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2.7 Cooling
The CPCI boards are cooled by forced airconvection throughtwo 12 VDCradial
fans (36 m³/h (21 cfm)).
The operating temperature is from 0°C to 50°C.
Figure 4: Airflow
Caution!
To maintain proper airflow, all open slots must be covered with filler panels.
The filler panel should include an airflow baffle that extends to backplane.
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3 Installation
3.1 General Installation Guidelines
3.1.1 Unpacking
Consider the following when unpacking and storing the system:
• Leave the system packed until it is needed for immediate installation.
• After unpacking the system, save and store the packaging material in case
the system must be returned.
If the packaging is damaged and possible system damage is present, report to
the shipper and analyze the damage.
3.1.2 Ensuring Proper Airflow
• Maintain ambient airflow to ensure normal operation. If the airflow is blocked
or restricted, or if the intake air is too warm, an over temperature condition
can occur.
• Ensure that cables from other equipment do not obstruct the airflow through
the systems.
• Use filler panels to cover all empty chassis slots. The filler panel should
include an airflow baffle that extends to backplane. The filler panel prevents
fan air from escaping out of the front of an open slot.
3.2 Initial Operation
• Ensure that the system has not been damaged during transport, storage or
assembly.
• Check the Protective Earth (PE) resistance, should be < 0,1 Ohm.
• Switch on the system and check all CPCI voltages directly on the
backplane connectors before the board assembly.
• Plug-in the boards
• Cover all open Slots with filler panels.
Caution!
When opening the shipping carton, use caution to avoid damaging the system.
Warning!
This equipment is intended to be accessed, to be installed and maintained by
qualified and trained service personnel only.
This eqipment is designed in accordance with protection class 1!
It must therefore be operated only with protective GND/earth connection!
CPCI Case System 3/4 U Service
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4 Service
4.1 Technical support and Return for Service Assistance
We generally recommend to return the complete system. For all product returns
and support issues, please contact your Schroff sales distributor or
www.schroff.biz.
Werecommendthatyousave thepackingmaterial.Shippingwithouttheoriginal
packing material might void the warranty.
4.2 Declaration of Conformity
SCHROFF CompactPCI systems are developed and manufactured according
to EN 60950-1.
SCHROFF CompactPCI systems are not end-products with independent
functionality as described in the definition of the EMC regulations, and therefore
a CE marking is not required. However, when CPCI cards are assembled
according to specification, the systems fulfill the requirements in accordance
with EMC Directive 2004/108/EG and Low-voltage Directive
2006/95/EG.
Interferenceresistanceand interferenceemissionsare factorswhichare heavily
influenced by the type and quantity of CPCI cards used in the system assembly.
Through the use of high quality line filters and EMC optimized enclosure design,
SCHROFF offers CPCI systems which serve as an ideal base for system
integrators, which comply with the prescribed limits of EN 6100-6-3 and
EN 61000-6-2
The systems are generally equipped with power supplies which possess
CE markings in accordance with EN 60950-1, EN 61000-6-3, EN 61000-6-2).
Before delivery a high-voltage, protective earth and functionality test is carried
out on each individual system.
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4.3 Scope of Delivery
Please order the power cable separately.
4.4 Accessories
4.5 Spare Parts
On request.
Quantity Description
1 ratiopacPRO-air case 4 U / 44 HP, shielded, powder coated (RAL9006/RAL7016)
1 CPCI backplane (PICMG2.0 R.3.0), 8 slot 3 U
1 Power backplane with P47 connector
1 Front card cage for max. 8 boards 3 U 160 mm deep
IEEE guide rails inc. ESD clips)
1 Rear card cage for max. 8 boards 3 U 80 mm deep
IEEE guide rails inc. ESD clips
1 250 W CPCI plug-in power supply with input range of 100 VAC to 240 VAC
4 voltages: 3,3 V / 40 A; 5 V / 40 A; 12 V / 5.5 A; -12 V / 2 A)
1 Power input module with IEC 320-C14 connector, mains/line switch, mains/line filter and fuses
1 Complete AC/DC cabling
2 Radial fans 36 m³/h (21 CFM) each
1 Front panel 3 U, 4 HP
Order No. Description
20848-7xx Slot covers with front panel and EMC shielding for vacant slots. For dimensions, please see
catalogue.
34562-8xx Slot covers for vacant slots. For dimensions, please see catalogue.
24579-03x Printed Circuit Board covers (solder side covers). For dimensions, please see catalogue
CPCI Case System 3/4 U Technical Data
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5 Technical Data
Table 2: Technical Data
Dimensions
Height (w/o feet) 177 mm (4 U)
Height (with feet) 192,2 mm
Width (with handles 44 HP (258,9 mm)
Depth (Card cage) 275 mm
Depth (Overall with handles) 340,49 mm
Weight
Completely assembled approx. 5 kg
Power Supply
Input Voltage 100 VAC to 240 VAC
Frequency 50 / 60 Hz
Power input up to 250 W
Cooling
2 x 12 VDC fans 36 m³/h (21 cfm) each, free blow
Ambient Temperature
Operation +0 °C to +50 °C
Storage -40 °C to +85 °C
Humidity
Admissible humidity 30 % to 80 %, non-condensing
EMC, fulfils requirements for:
Transient Emissions EN 61000-6-3
Interference Resistance EN 61000-6-2
Safety
Test voltages according to EN 60950 Input - Output:
Input - PE:
Output - PE:
Output - Output:
4,3 kVDC
2,2 kVDC
0,7 kVDC
0,7 kVDC
Shock and vibration: EN 60068-2-6 and EN 60068-2-27
Electromagnetic Shielding
Shielding attenuation typ. 40 dB at 1 GHz if shielded front
panels are used.
CPCI Case System 3/4 U Dimensions
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6 Dimensions
Figure 5: Dimensions
SCHROFF GMBH www.schroff.biz
Langenalberstr. 96-100 Tel.: + 49 (0) 7082 794-0 Fax: +49 (0) 7082 794-200
D-75334 Straubenhardt
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