Pentair HYPRO CLEANLOAD NEXUS User manual

PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
CLEANLOAD NEXUS
COUPLER FOR CLOSED TRANSFER WITH EASYCONNECT CAPS
P/N: PNR-CN100
INSTALLATIONAND OPERATING MANUAL

CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
2

CONTENTS
1. ........ SAFETY INFORMATION ..............................................................................................................................................................4
2......... LAYOUT & PARTS INCLUDED .....................................................................................................................................................5
3......... SPECIFICATION .........................................................................................................................................................................6
4......... DESCRIPTION & INTENDED USES..............................................................................................................................................6
5......... INSTALLATION ..........................................................................................................................................................................7
5.1 ............Mounting Cleanload Nexus ...................................................................................................................................................7
5.2............ Cleanload Nexus Plumbing Layout........................................................................................................................................8
5.3............Connecting the Suction Hose...............................................................................................................................................9
5.4............Connecting the Rinse Water Supply Hose.............................................................................................................................10
6......... OPERATION ...............................................................................................................................................................................10
6.1 ............Preparation for use ..............................................................................................................................................................10
6.2............ To secure a container to Cleanload Nexus. ...........................................................................................................................11
6.3............Procedure for partially emptying a container........................................................................................................................12
6.4............Procedure for completely emptying a container ...................................................................................................................16
7. ........ CLEANING & MAINTENANCE .....................................................................................................................................................20
7.1.............Cleaning Cleanload Nexus ....................................................................................................................................................20
7.2 ............Storing Cleanload Nexus ......................................................................................................................................................20
7.3 ............Maintenance of Cleanload Nexus..........................................................................................................................................21
7.4 ............Inspection and replacement of Umbrella Valves ...................................................................................................................21
8......... OPERATING HANDLE FUNCTIONS .............................................................................................................................................23
9......... TROUBLESHOOTING..................................................................................................................................................................24
9.1 ............Fault recording sheet...........................................................................................................................................................25
10. ...... SPARE PARTS LIST....................................................................................................................................................................26
11. ....... WARRANTY ...............................................................................................................................................................................27
CLEANLOAD NEXUSPNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights. 3

1. SAFETY INFORMATION
READ THESE INSTRUCTIONS AND THEN KEEP THEM FOR
REFERENCE: This manual contains important instructions that
should be followed during installation, operation and routine
maintenance of Cleanload Nexus.
SAFETY SYMBOLS
This is the safety alert symbol. When you see this symbol do
not ignore it! Look for one of the following signal words and be alert
to the potential for personal injury:
!
DANGER
Warns about hazards that could cause serious
personal injury, death or major property damage.
!
WARNING
Warns about hazards that could cause serious
personal injury, death or major property damage.
!
CAUTION
Warns about hazards that could cause serious
personal injury or property damage.
The word NOTE indicates special instructions that are important
but not related specically to hazards.
GENERAL SAFETY
Carefully read and follow all safety instructions in this manual
and on the Cleanload Nexus itself. Failure to comply with the
safety/operating instructions could result in personal injury and/
or property damage and could lead to the loss of any claims for
damages.
Ensure that you understand the Cleanload Nexus applications,
limitations, and potential hazards. Keep safety labels xed to
Cleanload Nexus and in good condition. Replace any missing or
damaged labels.
!
WARNING
The mounting and connections of Cleanload
Nexus must be done by professionals who are trained in repair
and maintenance of the sprayer.
∙!
WARNING
For mounting on the sprayer only use hoses
and ttings that meet the recommended specications of the
sprayer manufacturer.
∙Only use pipe, hose, and hose ttings that have not been used
before and meet the stated maximum pressure ratings of the
Cleanload Nexus. Check all hoses for weakness or signs of wear
before each use.
∙!
WARNING
Regulations and recommendations for personal
protective equipment (PPE) must be complied with.
When operating
Cleanload Nexus use
the Personal Protective
Equipment (PPE) that is
recommended on the
agrochemical label.
If no specic PPE
is required by the
agrochemical label wear
gloves, protective glasses
and a chemical resistant
apron or overall when
operating, maintaining
or servicing Cleanload
Nexus.
Before using Cleanload Nexus:
∙Ensure that the Cleanload Nexus is mounted securely on the
sprayer or other mounting location.
∙Always comply with regulations when choosing a suitable site for
lling the sprayer with chemical.
∙!
DANGER
Ensure that all hoses are securely connected,
that the sprayer’s suction is operating and that the Umbrella
Valves are in place
∙Only use containers that are tted with an easyconnect cap. Do
not remove and ret the cap to any other container except a
container of water or cleaning agent that is used for cleaning the
Cleanload Nexus as directed in this manual.
∙Do not operate Cleanload Nexus at pressures outside of the
range given in this manual.
∙Only operate Cleanload Nexus at temperatures between 0° and
60°C (32° to 140°F).
∙Do not attempt to transport or move Cleanload Nexus with a
chemical container connected.
∙Defective components and assemblies must be replaced
immediately. Use original spare parts for replacement only.
After using Cleanload Nexus:
∙!
CAUTION
Always clean the Cleanload Nexus according to
the instructions.
∙Comply with regulations on cleaning sprayers when cleaning the
Cleanload Nexus.
∙Do not leave concentrated agrochemicals in the Cleanload Nexus
for extended periods after carrying out a transfer.
∙Store Cleanload Nexus under protected, frost-free conditions
and inaccessible to children and animals at all times.
∙For winter storage or if freezing conditions are anticipated, clean
the Cleanload Nexus according to instructions then additionally
pass a 50/50 mixture of water and antifreeze through.
∙Fit the Top Cover to protect Cleanload Nexus when not in use.
∙Check if there is leakage from any part of the Cleanload Nexus or
connecting hoses or if the handle is very dicult to rotate and
rectify before next use.
∙Do not attempt to maintain or repair Cleanload Nexus without the
required training, tools and parts as any substitute could result in
damage and failure of the Coupler. Instructions for maintenance
and service are included in the Service and Maintenance Manual
!
CAUTION
Hazardous substances alert
1. Always drain and clean Cleanload Nexus before storage,
servicing or disassembling for any reason.
2. Always drain and clean Cleanload Nexus prior to returning to a
service agent for maintenance or repair.
3. Before attempting to carry out any maintenance or repair, make
sure that you are wearing appropriate PPE.
CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
4

2. LAYOUT & PARTS INCLUDED
NOTE: Cleanload Nexus is designed to be connected to the sprayer
suction supply that is used for the induction bowl.
It must also be connected to a source of clean rinse water.
1
2
8
94 7
5
6
10
3
1 Cleanload Nexus Body
2Suction Hosetail Outlet
3 Internal Rinsing Water Hose
4Operating Handle (not attached at delivery). Screw into
position shown.
5 Rinsing Water Lever
6 Lock Release Knob
7 Top Cover
8Mounting tting with bolt
9Mounting Point (To be securely tted to sprayer, wall, stand
or bench)
10 Rinse Water Supply Inlet
For details of hose connection to the sprayer, see section 5.2.
Other Included Accessories & Fittings :
P/N: 2910-0040
Hose Clamps 25mm for
Suction Hose connection
Qty: 2
P/N:2910-0039
Ear clamps 22-25mm for Rinse
Hose connection
Qty: 2
P/N: PNRNEX-KITUMB
CTS Umbrella Valve kit
QTY. 1 (a set of 2 valves)
P/N: 2900-0111
Calibrated Suction Hose 1 inch
(1 litre marked at 25 ml
intervals)
Length: 4m
P/N: 2900-0112
Rinse Water Supply Hose 16
mm (I/D)
Length: 2.5m
P/N: 2420-0048
Hosetail adaptor 17mm to 3/8”
BSP
Qty. 1
P/N: 2404-0479
Hosetail adaptor 1” BSP thread
x 1” (25mm)
Qty. 1
P/N: 6030-0008
Labels for xing to Suction
Hose
Qty. 1
P/N: EC-CAP01
Easyconnect cap provided for
cleaning only (Section 7.1)
Qty. 1
INSTALLATIONAND
OPERATIONMANUAL
PNR-CN100-OIPM (09/27/21)©2021 Pentair. All Rights.
CLEANLOAD NEXUS
COUPLERFOR CLOSED TRANSFERWITH EASYCONNECT CAPS
P/N:PNR-CN100
P/N: PNR-CN100-OIPM
Operating and Installation
Manual
Qty. 1
CLEANLOAD NEXUSPNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights. 5

3. SPECIFICATION
Model: Cleanload Nexus
Part Number: PNR-CN100
Rinse water pressure working
range:
3.5 -7.0* bar
(Optimum 5.0 bar)
Venturi suction working range: - 0.4 to -1 bar
Cleanload Nexus Coupler weight: 8.5 kg
Maximum total weight of Cleanload
Nexus Coupler including largest
container:
28 kg
Size of container with which the
system is designed to operate 1-15 liters
Time to empty and rinse a 15L
container with 3.5 bar rinse water
pressure (ISO 21191 )
Approximately 2 minutes
Water volume required to effectively
rinse (ISO 21191 test liquid at 3.5 bar)
* *
5 litre container: 31 litres
10 litre container: 31 litres
15 litre container: 32 litres
* Higher pressure than this should be restricted.
** Average based on tests with different container designs
The part number
and additional
identication
information is
recorded on the
label xed to the
outer case of the
Cleanload Nexus.
4. DESCRIPTION & INTENDED USES
Cleanload Nexus is intended for transferring liquid agrochemical
products from packaging that is factory tted with an easyconnect
cap into the main tank of agricultural crop protection sprayers in
order to prevent contamination of the operator and of the environ-
ment.
Misuse:
Any other uses are considered misuses and are prohibited. Contact
Pentair or your local sprayer service agent with any questions
regarding specic acceptable uses.
Operationoutsideoftherecommendedpressureandenvironmental
ranges will void the warranty and could cause damage to property,
serious injury, or death.
All dimensions are shown in mm.
Prior to mounting the Cleanload Nexus, ensure that there is enough
space for rotation of the Operating Handle and tting a container.
∙DO NOT operate with packaging that has not been factory tted
with easyconnect caps.
∙DO NOT use with granules, powders or solids in suspension.
∙DO NOT make any changes or modications to Cleanload Nexus
or its components, as this will result in a loss of warranty.
∙DO NOT operate Cleanload Nexus under the inuence of drugs
or alcohol.
∙DO NOT use in corrosive or explosive atmospheres.
CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
6

5. INSTALLATION
5.1 Mounting Cleanload Nexus
Cleanload Nexus must be mounted securely onto a stable base.
It should not move when the Operating Handle is turned.
Securely t the Mounting Point (Ref. 1) to the sprayer, bench, wall
or a stand.
In all cases, ensure that the mounting point is secure and will
withstand a load of 28 kg. Slide the Mounting tting (Ref. 3) of the
Cleanload Nexus over the Mounting Point (Ref. 1) and secure with
the Bolt (Ref. 2).
!
WARNING
When installing Cleanload Nexus, ensure that all
parts are properly connected.
The sprayer Suction Hose must not be closed off or obstructed.
Prior to installation it is recommended that the sprayer suction is
checked using a suitable vacuum gauge.
If in doubt, always consult your sprayer dealer or service agent for
advice.
Recommendations:
∙The Cleanload Nexus Operating Handle must not be mounted
more than 130 cm above the ground or an operating platform.
∙Cleanload Nexus should be mounted slightly above the point
that the Suction Hose enters the sprayer inductor (venturi) to
reduce lling time and improve cleaning. Avoid low points in
the Suction hose where residue could collect.
∙Install Cleanload Nexus close to the inductor (venturi) on the
sprayer. Ensure that the Suction Hose will be long enough to
be raised where it is being used for measuring as shown in sec-
tion 5.2.
∙!
CAUTION
If mounting Cleanload Nexus permanently on
the sprayer, ensure that it is protected against mud, dust and
impact from branches, machinery etc.
CLEANLOAD NEXUSPNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights. 7

5.2 Cleanload Nexus Plumbing Layout
It is easiest to use Cleanload Nexus with sprayers that are already
tted with an induction bowl and inductor (venturi). In this case,
a Tee tting and a check valve (not included) should be tted to
divert the suction line to the Cleanload Nexus as shown below.
!
CAUTION
When connecting Cleanload Nexus to a sprayer,
it must not be possible to shut off the suction line to Cleanload
Nexus while in use.
1
4
5
6
9
10
11 12
13
7
8
2
3
1Container tted with easyconnect cap 8 Sprayer induction area
2 Rinse water source 9 Shut off valve
3 Cleanload Nexus 10 Induction bowl
4 Calibrated Suction Hose 11 Circulation line from sprayer pump
5 Check valve 12 Inductor (venturi)
6 Check valve 13 To sprayer tank (without restriction)
7Tee
NOTE: Flow from the coupler to the check valve should only be
downwards. If the venturi is located below the level of the Cleanload
Nexus, the check valve may be tted close to the venturi.
OR
If the venturi is located above the level Cleanload Nexus the check
valve should be tted into a part of the Suction Hose that is below
the Coupler.
if the Cleanload Nexus is mounted on the sprayer the Suction Hose
and the Rinse Water Supply Hose can be permanently plumbed into
the sprayer.
If it is not mounted on the sprayer it may be connected temporarily
during lling using suitable dry break connectors (not included).
For specic instructions on suitable connections for the sprayer
please refer to instructions provided by the sprayer manufacturer.
!
WARNING
The connection of Cleanload Nexus must be done
by professionals who are trained in repair and maintenance of the
sprayer.
!
WARNING
If Cleanload Nexus is not mounted correctly, it may
result in malfunctioning, spillage of agrochemical and contamina-
tion of the operator and/or environment.
CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
8

5.3 Connecting the Suction Hose
∙!
WARNING
Cleanload Nexus must always be connected to
the sprayer suction to ensure effective emptying.
∙It is recommended that the minimum system vacuum suction
is -0.75 bar.
∙Where it is planned to use the Suction Hose for measuring
part containers, the hose should have sucient. length so
that it can be raised above the Suction Hosetail Outlet when
measuring and lowered again for emptying.
∙!
WARNING
Always ensure that the Suction Hose is secured
and does not present a hazard when transporting.
∙!
WARNING
Replace the Suction Hose if it is damaged or
badly stained.
The Suction Hose is marked with stars (*). The distance between
stars represents 25 ml of liquid volume.
For convenience, a set of stickers is provided that can be xed to
the Suction Hose to show the measured volume.
To apply a sticker, attach the side of the label with no text rst,
then wrap the label back over itself and secure.
Attach the rst sticker marked ‘200 ml’ so that it is covering the
* that is 4th from the end of the hose as shown. 200 ml is the
lowest volume that can be measured.
Attach the other stickers aligned on the printed stars sequentially
up the length of the hose from the rst 200 ml sticker.
4 5
6
A
-225ML
-275ML
200ml
-200ML
-250ML
Place a hose clamp (Ref. 5) over the Suction Hose.
Connect the end of the labelled Suction Hose (Ref. 4) that reads
“200ml” to the Suction Hose Outlet (Ref. 6).
Push the Suction Hose (Ref. 4) rmly onto the Suction Hosetail
Outlet (Ref. 6) so that it is fully engaged to the Hosetail Length (A).
This is necessary for accurate measuring.
Secure the hose clamp (Ref. 5).
1
8
7
6
5
4
2
3
The other end of Suction Hose should be connected to the
suction line that supplies the sprayer tank.
!
WARNING
A suitable 1” check valve must be tted in the
suction line to prevent the risk of backow of line contents into
the Cleanload Nexus. The check valve should be tted after the
measuring portion of the hose using suitable Hosetail adaptors/
clamps as shown in the diagram.
After rinsing, the Suction Hose should always be empty between
the check valve and the Cleanload Nexus.
The diagram shows an example of a temporary suction
connection using suitable male and female dry break connectors.
These connectors are not included.
1 To CLEANLOAD NEXUS 5 1" Hosetail connector
2 Calibrated part of hose 6 Female dry break connector
3 Check valve 7 Male dry break connector
4 Hose clamp 8 To sprayer suction
CLEANLOAD NEXUSPNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights. 9

5.4 Connecting the Rinse Water Supply Hose
∙Cleanload Nexus must be connected to a clean water source.
∙Where possible use at least 5 bar rinse water pressure for op-
timum container cleaning.
∙Always ensure that the Rinse Water Supply Hose is secured
and does not present a hazard when using or transporting the
Cleanload Nexus.
The Rinse Water Supply Hose (Ref. 7) connects to the Rinse
Water Supply Hosetail (Ref. 9) at position A.
Cleanload Nexus is supplied with the Internal Rinse Water Hose
(Ref. 10) and a check valve already connected at position B.
Place one of the Ear Clamps (Ref. 8) over the Rinse Water Supply
Hose (Ref. 7) and push the hose securely onto the Rinse Water
Supply Hosetail (Ref. 9). Use a crimping tool to securely connect
the hose.
!
WARNING
Ensure the hose is securely tted before turning
on the water supply.
A Hosetail with 3/8" thread and a 22-15 mm ear clamp are provided
to connect the other end of the Rinse Water Supply Hose (Ref. 7)
to a suitable external supply.
1
2
3456
The water can be drawn from either the same supply as the
induction bowl or from an alternative clean water supply.
The diagram shows an example of a temporary rinse water
supply connection using male and female dry break connectors.
(not included).
1 To clean water source 4 Male dry break connector
2 Hosetail connector 5 Female break connector
3 Hose clamp 6 Rinse water hose
6. OPERATION
6.1 Preparation for use
∙Set-up the tractor/sprayer in the same way as when lling via
the induction bowl (refer to instructions from your sprayer
manufacturer).
∙The Cleanload Nexus Operating handle must always be closed
(handle fully to the left) when a product container is not
attached. This ensures that all valves inside the Cleanload
Nexus are closed and no air or liquid movement can occur.
∙Ensure that all sprayer suction available is allocated to the
Cleanload Nexus suction line. For example by shutting off the
suction to the induction bowl with a suitable valve.
∙Start the sprayer lling pump to create suction.
∙Check that clean water is connected to Cleanload Nexus, but
DO NOT operate the Rinse Water Lever at this stage.
!
WARNING
The suction must always be turned on and
drawing from the Cleanload Nexus before a container is
attached.
CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
10

!
WARNING
Do not pull or push the Rinse Water Lever when
there is no container attached and/or when not in the correct
rinsing positions.
!
WARNING
When rinsing, only rotate the container to the left
(clockwise). If unsure which way to turn, refer to the label that is
xed to the Cleanload Nexus.
6.2 To secure a container to Cleanload Nexus.
Remove the Top Cover (Ref. 16) from the Cleanload Nexus. !
CAUTION
Check that the Umbrella Valves (Ref. 14) are in
place before use.
!
WARNING
Ensure that the easyconnect cap is tightly screwed
onto the container and there is no risk of leakage.
Remove the dust cover from the easyconnect cap..
! WARNING
Visually check that the easyconnect inner plug is in
place (but do not push it!).
CLEANLOAD NEXUSPNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights. 11
!Check that the tamper evident strip is also fully removed from
the bottle.

Invert the container and place it onto the Cleanload Nexus as
shown, The ange on the easyconnect cap should locate in place,
support the container with one hand.
!
WARNING
Check once again that the Suction Hose (Ref. 4) is securely tted
to the Outlet Hosetail (Ref. 6), and that suction is drawing from the
Cleanload Nexus.
To secure the container to the Cleanload Nexus, move the
Operating Handle (Ref. 11) towards the right (anticlockwise) until it
passes the closed padlock symbol and stop when it is aligned with
the Lock Release Knob (Ref 12) and the droplet image as shown:
The container is now securely connected to the Cleanload Nexus.
It should be possible to hear the suction at this handle position.
!
CAUTION
Do not leave Cleanload Nexus in this position for an
extended period due to the risk of introducing air to the tank and
causing foaming.
Depending on whether the container will be partially emptied
(section 6.3) or completely emptied (section 6.4) a different
procedure is now required.
6.3 Procedure for partially emptying a container
Always partially empty the rst container in a spray load rather
than the last. If there is any problem with the measurement of
this container it may be fully discharged and the measurement
carried out on the next container.
!
CAUTION
If there is any error or issue encountered during
measurement, return the handle to the empty jug marking shown.
At this point, the outlet from the container is closed and the best
option can be determined.
For advice on what to do if the plug on the easyconnect cap
becomes dislodged from the probe during measuring see
Section 9 (8; easyconnect cap) on page 24.
CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
12

-225ML
-250ML
-275ML
-200ML
-900ML
1000ML
-525ML
-550ML
-575ML
-625ML
-650ML
-725ML
-825ML
-775ML
-750ML
-675ML
-850ML
-875ML
-925ML
-950ML
-975ML
200ml
1000ml
-500ML
-450ML
-475ML
-425ML
-400ML
-375ML
-600ML
-700ML
-800ML
1
A
3
2
B
C
NOTE: Prior to measuring chemical, it is recommended to practice
controlling the ow using a container lled with water.
At very high suction, the ow can prove dicult to control, so it
is recommended to reduce the pump speed thereby decreasing
suction. The optimum suction for partial dosing is –0.4 bar.
To measure using the scale marked on the Suction Hose, rst
ensure the hose is fully drained of any liquid.
With suction drawing from the Cleanload Nexus and the Operating
Handle at the Lock Release Knob position and the droplet image
as shown:
Lower the Suction Hose below the Hosetail Outlet until any residual
liquid (Ref 3) drains beyond the check valve (Ref 2).
Then raise the Calibrated Suction Hose (Ref. 1) back above the
Hosetail Outlet and identify the required calibration marking on the
hose, hold the hose in the left hand at that calibration mark.
A - From Cleanload Nexus
B - To sprayer suction
Min.
Max.
-800ML
-700ML
-600ML
-375ML
-400ML
-425ML
-475ML
-450ML
-500ML
1000ml
200ml
-975ML
-950ML
-925ML
-875ML
-850ML
-675ML
-750ML
-775ML
-825ML
-725ML
-650ML
-625ML
-575ML
-550ML
-525ML
1000ML
-900ML
-200ML
-275ML
-250ML
-225ML
11
4
A
Now take hold of the Operating handle (Ref.11) with the right hand.
IMPORTANT: Prior to initiating ow, keep the Suction Hose held up
above the Cleanload Nexus Hosetail Outlet (Ref. 4) as shown so that
the liquid level never drops.
To initiate partial emptying, carefully rotate the Operating Handle
(Ref. 11) to the beginning of the measuring zone as shown by the
arrow.
The exact point that ow begins will depend on the sprayer set up.
Move the handle slowly and incrementally while closely observing
the outlet for ow to begin.
NOTE: Be patient as the ow will begin slowly and can start abruptly
if the handle is rotated too far.
Watch the level rise up the Suction Hose, keeping the hose in a
raised position to prevent air pockets forming.
As the liquid approaches the desired calibration mark, move the
handle back to the left. The ow stops when the handle passes the
beginning of the measuring zone.
CLEANLOAD NEXUSPNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights. 13

Once the desired quantity has been dispensed, move the Opera-
ting Handle (Ref. 11) back to the Lock Release Knob (Ref. 12), when
you will hear it engage and it will not rotate any further.
!
CAUTION
Hold the Suction Hose tightly at arms length
because kickback is likely.
90°
13
1. 2.
A
B
13
At this point, the outside of the easyconnect cap must be rinsed.
Before rinsing, lower and release hose so liquid can ow away from
coupler.
!
CAUTION
This rinse procedure also removes chemical
residuefromtheinternalpartsofCleanloadNexus,soitmustalways
be carried out correctly to eliminate the risk of contamination.
To activate rinse, rotate the Rinse Water Lever (Ref. 13) 90 degrees
clockwise (1) and raise it. (2) to release rinse water.
NOTE: when the Rinse Water Lever is in the raised ‘ON’ (position
2A), the Operating Handle cannot be moved.
A ON B OFF
11
12
A
NOTE: If the Operating Handle (Ref. 11) is NOT in the correct rinse
position (A), the Rinse Water Lever (Ref. 13) will rotate partially but
not engage or operate rinse.
!
CAUTION
The Rinse Water Lever should turn and engage
smoothly. If it does not, then check the Operating Handle is aligned
with the Lock Release Knob. Never attempt to force the Rinse
Water Lever.
CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
14

1
2
3
4
Activate rinse for 10 seconds then rotate the container by 90
degrees to the left (clockwise) and then release the Rinse Water
Lever. Repeat 3 more times for a total of 40 seconds for optimum
rinsing of the outside of the easyconnect cap and the inside of the
Cleanload Nexus.
!
CAUTION
Rotate the container only to the left (clockwise).
!
CAUTION
Never rotate the container anti-clockwise as the
easyconnect cap may become loose.
1-4 10 seconds at each position.
After cleaning the outside of the easyconnect cap and inside of
the Cleanload Nexus, release the Rinse Water Lever (Ref. 13).
Ensure that the Rinse Water Lever has returned to the horizontal
position shown.
The container can now be released by pulling the Lock Release
Knob (Ref. 12) and at the same time moving the Operating Handle
(Ref. 11) to the left.
Secure the partially empty container with the other hand to keep it
stable prior to lifting it off.
Put the dust cover back on the easyconnect cap for protection
during storage.
If this is the last container, ensure that the Cleanload Nexus
cleaning procedure detailed in section 7.1 is completed.
Replace the Top Cover (Ref 16) onto the Cleanload Nexus before
beginning spraying operations.
The remaining contents of the partially used container can be
used in the future with Cleanload Nexus, in the same way as a new
container.
CLEANLOAD NEXUSPNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights. 15

6.4 Procedure for completely emptying a container
After following the instructions in sections 6.1 and 6.2 .
Turn the Operating handle (Ref. 11) all the way to the right (anti
clockwise).
This will quickly drain the container.
When the container is empty, the inside of the chemical container
can be rinsed.
90°
13
1. 2.
A
B
13
To activate rinse, rotate the Rinse Water Lever (Ref.13) 90 degrees
clockwise (step 1) and raise it to release rinse water (step 2).
NOTE: When the Rinse Water Lever is in the raised ‘ON’ (position
2A), the Operating Handle cannot be moved.
A ON B OFF
11
A
NOTE: The Operating Handle (Ref. 11) must be at the correct rinse
position (fully to the right at position A), If the handle is not aligned
correctly the Rinse Water Lever (Ref. 13) will rotate partially but it
will not be possible to raise it or operate rinse.
!
CAUTION
The Rinse Water Lever should turn and engage
smoothly. If it does not, then check the Operating Handle is fully to
the right. Never attempt to force the Rinse Water Lever.
CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
16

1
2
3
4
Activate rinse for 15-20 seconds then rotate the container 90
degrees to the left (clockwise) and then release the Rinse Water
Lever. Repeat 3 more times for a total of 60-80 seconds.
Adjust the rinsing time to ensure that the container is visually
clean. The rinse time required will vary according to the container
and chemical used.
!
CAUTION
Only rotate the container in a clockwise direction.
!
CAUTION
Never rotate the container anti-clockwise or the
easyconnect cap may become loose.
1 - 4 15-20 seconds at each position.
After cleaning the inside of the container, release the Rinse Water
Lever (Ref. 13).
Ensure that the Rinse Water Lever has returned to the horizontal
position shown.
Once the container is empty and clean, move the Operating Handle
(Ref. 11) back to the Lock Release Knob (Ref. 12), when you will hear
it engage and it will not rotate any further.
CLEANLOAD NEXUSPNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights. 17

90°
13
1. 2.
A
B
13
At this point, the outside of the easyconnect cap must be rinsed.
!
CAUTION
This rinse procedure also removes chemical
residuefromtheinternalpartsofCleanloadNexus,soitmustalways
be carried out correctly to eliminate the risk of contamination.
To activate rinse, rotate the Rinse Water Lever (Ref. 13) 90 degrees
clockwise (1) and raise it (2) to release rinse water.
NOTE: when the Rinse Water Lever is in the raised ‘ON’ (position
2A), the Operating Handle cannot be moved.
A ON B OFF
Note: If the Operating Handle (Ref. 11) is NOT in the correct rinse
position (A), the Rinse Water Lever (Ref. 13) will rotate partially but
not engage or operate rinse.
!
CAUTION
The Rinse Water Lever should turn and engage
smoothly. If it does not, then check the Operating Handle is aligned
with the Lock Release Knob. Never attempt to force the Rinse
Water Lever.
1
2
3
4
Activate rinse for 10 seconds then rotate the container by 90
degrees to the left (clockwise) and then release the Rinse Water
Lever. Repeat 3 more times for a total of 40 seconds for optimum
rinsing.
!
CAUTION
Only rotate the container in a clockwise direction.
! CAUTION
Never rotate the container anti-clockwise or the
easyconnect cap may become loose.
1 - 4 10 seconds at each position.
CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
18

After cleaning the outside of the easyconnect cap and internal
parts of Cleanload Nexus, release the Rinse Water Lever (Ref. 13).
Ensure that the Rinse Water Lever has returned to the horizontal
position shown.
The container can be released by pulling the Lock Release Knob
(Ref. 12) and at the same time moving the Operating Handle (Ref.
11) to the left.
Detach the empty and clean container from the Cleanload Nexus.
Prior to disposal the container can be pushed onto a drip tray spike,
this will push the plug into the container and allow any residual
rinse water to drain out.
If this is the last container, ensure that the Cleanload Nexus
cleaning procedure (in section 7.1) is completed.
Replace the Top Cover (Ref 16) onto the Cleanload Nexus before
beginning spraying operations.
CLEANLOAD NEXUSPNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights. 19

7. CLEANING & MAINTENANCE
7.1 Cleaning Cleanload Nexus
IMPORTANT: The following procedure must be followed after lling
the sprayer to ensure that the internal parts of the Cleanload Nexus
and the Suction Hose are kept clean and free of chemical residues.
!
WARNING
When cleaning Cleanload Nexus, always wear the
recommended personal protective equipment.
NOTE: Cleanload Nexus is not automatically cleaned when using
any of the sprayers cleaning programs.
Pay special attention to cleaning when changing crops and/or
chemical product.
Be careful when disconnecting Cleanload Nexus and hoses
from the sprayer. Residues might be left in the hoses and on
connections.
Before cleaning, ensure the clean water supply is connected and
that the suction is on and drawing from the Cleanload Nexus.
Fill a 10-litre container with clean water or a suitable cleaning liquid
and securely t a clean easyconnect cap (one cap is supplied for
this purpose).
Secure the container onto the Cleanload Nexus as described in
Section 6.2 of this manual.
Fully discharge the contents from the container and follow the
rinsing procedure described in Section 6.4.
NOTE: Ensure that this nal rinse procedure is carried out with
CLEAN water. Failure to do this could result in contamination
remaining in the Cleanload Nexus and hoses and damage to the
Cleanload Nexus.
7.2 Storing Cleanload Nexus
‘It is recommended that Cleanload Nexus is disconnected and
removed from the sprayer or mounting location when it will not be
used for some time and placed in storage.
Prior to removal:
Ensure that the Cleanload Nexus has been cleaned according to
the instructions in Section 7.1.
Disconnect the Suction Hose (Ref.4) and Rinse Supply Hose (Ref. 7
& 10). The ear clamps (8) that secure the Rinse Water Hoses can be
removed using a bolt cutter.
NOTE: New ear clamps (22-25mm) will be required to reconnect
the rinse hoses.
To winterize, discharge a container of anti-freeze through the
Cleanload Nexus. Collect excess anti-freeze as it ows from the
Hosetail Outlet (Ref. 6) and store / dispose of in accordance with
guidelines.
When storing Cleanload Nexus:
∙Ensure that it is secure and inaccessible to children and animals.
∙It is always stored in frost free conditions.
CLEANLOAD NEXUS PNR-CN100-OIPM (10/12/21) ©2021 Pentair. All Rights.
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