Performax 241-0996 User manual

1
3 x 21" BELT SANDER
241-0996
Owner’s Manual
PRODUCT SPECIFICATIONS
Rating:
120V, 60Hz, AC
Amperes:
7.0 A
Sanding belt speed:
557–820 ft/min (no load)
Sanding belt size:
3 x 21"
Weight:
6 lb 7 oz (2.92kg)
Need Assistance?
Call us on our toll free customer support line:
1-866-349-8665 (Monday through Friday 9am –5pm
Eastern Time)
Technical questions
Replacement parts
Parts missing from package

2
Product specifications ………….………………………………………………………………...
1
Table of contents ……………………………………………………………………..................
2
General safety warnings …………………………………………………………………………
3–4
Eye, ear & lung protection ……………………………………………………………………….
3–4
Electrical safety …………………………………………………………………………………...
4
Power tool safety ……………………………………………………………………..................
5–6
General safety rules ……………………………………………………………………………...
5
Work area ………………………………………………………………….……………………...
5
Electrical safety …………………………………………………………………………………...
5
Personal safety …………………………………………………………………………………...
5
Power tool use and care .………………………………………………………………………..
6
Service …………………………………………………………………………………………….
6
Specific safety rules ……………………………………………………………………………...
7
Guidelines for extension cords ……………………………………………….…………………
8
Symbols ……………………………………………………………………………………………
9
Know your belt sander …………………………………………………………………………...
10
Assembly and operating …………………………………………………………………………
11–15
Installing the dust box or vacuum hose ………………………………………………………..
11
ON/OFF trigger switch and lock-on button …………………………………………………….
11
Variable speed control …………………………………………………………………………..
11
Changing a sanding belt …………………………………………………………………………
12
Adjusting the sanding belt tracking ……………………………………………………………..
12
Selecting the correct sanding belt ………………………………………………………………
13
Adjusting the front handle ……………………………………………………………………….
13–14
General purpose sanding ………………………………………………………………………..
14
Sanding rough wood surfaces or removing paint ……………………………………………..
14–15
Sanding concave surfaces ………………………………………………………………………
15
Using the sander as a stationary sander ………………………………………………………
15
Maintenance ………………………………………………………………………………………
16
Exploded view ………………………………………………………………………...................
17
Parts listing ………………………………………………………………………………………..
18–19
Warranty ……………………………………………………………………….………………….
20
TABLE OF CONTENTS

3
EYE, EAR & LUNG PROTECTION
This instruction manual includes the following:
General Safety Rules
Specific Safety Rules and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
!
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
WARNING: Non-compliant eyewear can cause serious injury if
broken during the operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
GENERAL SAFETY WARNINGS
WARNING: Before using this tool or any of its accessories, read this
manual and follow all Safety Rules and Operating Instructions. The important
precautions, safeguards and instructions appearing in this manual are not
meant to cover all possible situations. It must be understood that common
sense and caution are factors which cannot be built into the product.
!
WARNING: Use hearing protection, particularly during extended
periods of operation of the tool, or if the operation is noisy.
!

4
ELECTRICAL SAFETY
WARNING: To avoid electrical hazards, fire hazards or damage to the
tool, use proper circuit protection.
This tool is wired at the factory for 120V AC operation. It must be connected
to a 120V AC, 15 AMP circuit that is protected by a time-delayed fuse or
circuit breaker. To avoid shock or fire, replace power cord immediately if it
is worn, cut or damaged in any way.
GENERAL SAFETY WARNINGS
SAVE THESE INSTRUCTIONS FOR REFERENCE
WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.
WARNING: Dust that is created by power sanding, sawing, grinding,
drilling, and other construction activities may contain chemicals that are
known to cause cancer, birth defects, or other genetic abnormalities. These
chemicals include:
Lead from lead-based paints
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber
The level of risk from exposure to these chemicals varies, according to how
often this type of work is performed. In order to reduce exposure to these
chemicals, work in a well-ventilated area, and use approved safety
equipment, such as a dust mask that is specifically designed to filter out
microscopic particles.
!

5
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for future
reference.
Work area safety
Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or
fumes.
Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or
grounded.
Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk
of electric shock.
If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of a ground fault
circuit interrupter (GFCI) reduces the risk of
electric shock.
Personal safety
Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Use personal protective equipment. Always
wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the
switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energizing power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool
may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
Dress properly. Do not wear loose clothing
or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught in
moving parts.
If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dust-
related hazards.
POWER TOOL SAFETY
!
SAVE THESE INSTRUCTIONS FOR REFERENCE

6
Power tool use and care
Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
Do not use the power tool if the switch does
not turn it on and off. Any power tool that
cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation. If
damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Hold power tools by insulated gripping
surfaces when performing an operation
where the cutting tool may contact hidden
wiring or its own cord. Contact with a “live“
wire will make exposed metal parts of the tool
“live“and shock the operator.
Use clamps or another practical way to
secure and support the workpiece to a
stable platform. Holding the work by hand or
against your body leaves it unstable and
may lead to loss of control.
Service
Have your power tool serviced by a qualified
repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
POWER TOOL SAFETY
SAVE THESE INSTRUCTIONS FOR REFERENCE
POWER TOOL SAFETY

7
WARNING: Know your belt sander. Read
the Owner’s Manual carefully. Learn the
tool’s applications and limitations, as well as
the specific potential hazards related to this
tool. Following this rule will reduce the risk of
electric shock, fire or serious injury.
Always wear eye protection. Any
power tool can throw foreign
objects into your eyes and cause
permanent eye damage.
ALWAYS wear safety goggles (not glasses) that
comply with ANSI safety standard Z87.1.
Everyday glasses have only impact resistant
lenses. They ARE NOT safety glasses.
WARNING: Wearing glasses or goggles
that do not comply with ANSI Z87.1 could
cause serious injury if they break.
Always wear hearing protection and a dust
mask. Use only in a well-ventilated area. Using
personal safety devices and working in a safe
environment reduces the risk of injury.
DANGER: Always unplug the tool from
the power source before changing the
sanding belt or cleaning the tool.
DANGER: Never place hands or fingers
near the sanding belt while the tool is
running. Severe injury will result.
WARNING: When turning the tool ON,
make sure the sanding belt is tracking in the
center of the rollers.
WARNING: After prolonged use, external
metal parts will become hot to the touch.
Always turn the switch OFF and wait for the
sanding belt to come to a complete stop before
putting the sander down.
Always make sure the work surface is free of
nails and other foreign objects. Contacting a nail
can cause the tool to jump. It will also damage
the sanding belt.
Always use a safe method to secure the
workpiece. Never place hands near the sanding
belt.
Never lay the workpiece on hard surfaces such
as concrete, stone, etc. The tool may jump if the
sanding belt contacts the hard surface. The
sanding belt will also be damaged.
Make sure all rags, cords, string etc. are
removed from the work area. Any of these items
could be caught in the sanding belt and cause
loss of control over the tool.
Never operate the tool while covering the air
vents with your hands. The motor will overheat.
Do not force the sander. Let the tool do the work
at a reasonable speed. Overloading will occur if
too much pressure is applied and the motor runs
slower, resulting in inefficient sanding and
possible damage to the motor.
When sanding wood, use the vacuum whenever
possible.
Never use the dust box or vacuum when
sanding metal. Sparks could ignite the dust
collected in the vacuum.
Do not continue to use a worn, torn or clogged
sanding belt. The sanded surface will be rough
and the motor will become overloaded.
SAVE THESE INSTRUCTIONS FOR REFERENCE
SPECIFIC SAFETY RULES
!
!
!
!
!
!

8
Make sure your extension cord is the proper
size. When using an extension cord, be sure to
use one heavy enough to carry the current the
tool will draw. An undersized cord will cause a
drop in line voltage resulting in loss of power
and overheating. The table on at right shows the
correct size to use according to cord length and
nameplate ampere rating. If in doubt, use the
next heavier gauge. The smaller the gauge
number the heavier the cord.
Be sure your extension cord is properly
wired and in good condition. Always replace a
damaged extension cord or have it repaired by a
qualified electrician before using it. Protect your
extension cord from sharp objects, excessive
heat and damp or wet areas.
Use a separate electrical circuit for your
power tools. This circuit must not be less than
14 gauge wire and should be protected with
either a 15A time delay fuse or circuit breaker.
Before connecting the power tool to the power
source, make sure the switch is in the OFF
position and the power source is the same as
indicated on the nameplate. Running at lower
voltage will damage the motor.
WARNING: Repair or replace damaged
or worn extension cords immediately.
Select the appropriate extension cord gauge
and length using the chart below.
When operating a power tool outdoors, use
an outdoor extension cord marked “W-A” or
“W”. These cords are rated for outdoor use and
reduce the risk of electric shock.
WARNING: Keep the extension cord
clear of the working area. Position the cord
so it will not get caught on the workpiece,
tools or any other obstructions while you are
working with the power tool.
GUIDELINES FOR EXTENSION CORDS
!
MINIMUM GAUGE (AWG) EXTENSION
CORDS (120 V use only)
Ampere rating
Total length in feet
More
than
Not
more
than
7.5 m
(25')
15 m
(50')
30 m
(100')
45 m
(150')
0
6
18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Applicable
!
SAVE THESE INSTRUCTIONS FOR REFERENCE

9
This symbol designates that this tool is listed
with U.S. requirements by Underwriters
Laboratories.
Conforms to UL Std. 73.
3042597
JD3764U
LISTED
V
Volts
A
Amperes
Hz
Hertz
W
Watts
kW
Kilowatts
Microfarads
L
Liters
kg
Kilograms
H
Hours
N/cm2
Newtons per square
centimeter
Pa
Pascals
OPM
Oscillations per minute
Min
Minutes
S
Seconds
or a.c.
Alternating current
Three-phase alternating
current
Three-phase alternating
current with neutral
Direct current
No load speed
Alternating or direct
current
Class II construction
Splash-proof
construction
Watertight construction
Protective grounding at
grounding terminal,
Class I tools
Revolutions or
reciprocations per
minute
Diameter
Off position
Directional arrow
Warning symbol
Wear your safety
glasses
Wear a dust mask
Wear hearing protection
SYMBOLS
WARNING: Some of the following symbols may appear on the belt sander. Study
these symbols and learn their meaning. Proper interpretation of these symbols will
allow for more efficient and safer operation of this tool.
!

10
KNOW YOUR BELT SANDER
3 x 21" Sanding belt
Clamps
Speed control
wheel
Motor
vents
Belt tracking
knob
Hinged sanding
belt cover
Adjustable
front handle
Rear
handle
Dust box
Vacuum
port
Trigger switch
lock-on button
Clamping
holes
Adjustable
handle latch
Belt tension
release lever
on opposite
side of base

11
INSTALLING THE DUST BOX OR
ATTACHING A VACUUM HOSE
To install the dust box, insert the front of the
dust box (1) into the dust port (2) (Fig. 1).
NOTE: Twisting the dust box slightly as it is
being inserted into the dust port will ensure it is
fully inserted and will stay in place.
If you choose to use a vacuum instead of the
dust box, simply attach the vacuum hose to the
dust port in a similar manner to installing the
dust box.
DANGER: Never use the dust box or
vacuum when sanding metal. Sparks could
ignite the collected dust.
EMPTYING THE DUST BOX
To empty the dust from the dust box, remove
the dust box from the sander and pour the
contents into a trash can (Fig. 2).
NOTE: Shake the dust box to remove as much
of the dust as possible.
DANGER: If you use compressed air to
blow the dust out of the dust box you MUST
wear safety goggles to prevent any dust
from injuring your eyes.
ON/OFF TRIGGER SWITCH AND LOCK-ON
BUTTON
1. To turn the sander ON, squeeze the trigger
switch (1) (Fig. 3).
2. To turn the sander OFF, release the trigger
switch.
For continuous sanding the trigger switch may
be locked in the ON position.
1. While the trigger switch is being squeezed
and the sander is running, press and hold the
lock-on button (2).
2. Release the trigger switch while continuing to
press the lock-on button. Then stop pressing
the lock-on button. The sander will continue
to run.
3. To turn the sander OFF, squeeze the trigger
switch then release it.
VARIABLE SPEED CONTROL
The speed of the sander can be increased or
decreased by rotating the speed control wheel
(3) (Fig. 4). Set the speed control wheel at #1
for the slowest speed. Set the speed control
wheel at MAX for the fastest speed.
ASSEMBLY AND OPERATING
!
Fig. 2
Fig. 1
1
2
1
2
Fig. 3
Fig. 4
3
!

12
1
22
Fig. 6
CHANGING A SANDING BELT
The sanding belt must be changed for the
following reasons:
• The belt is badly worn or torn
• The belt is filled with sawdust or paint
• A different grit is required
WARNING: Always remove the plug
from the power source before attempting to
change the sanding belt.
1. Pull the belt tension release lever (1) away
from the side of the sanding belt carrier (2)
(Fig. 5).
NOTE: The hinged front sanding belt cover
may be lifted up for easier access to the front
roller.
2. Slide the sanding belt (3) off the rear roller (4)
and the front roller (5).
3. To install a new sanding belt, slide the new
sanding belt over the rear and front rollers.
NOTES:
a) Make sure the rotation arrow (6) inside the
bottom of the sanding belt is pointing toward
the rear of the tool.
b) Make sure the sanding belt is centered on the
rear and front rollers.
4. Push the tension release lever back into the
side of the sanding belt carrier.
5. Squeeze the ON/OFF trigger switch
momentarily and check to make sure the
sanding belt is centered on the rear and front
rollers. If the sanding belt is not centered on
the rollers, adjust the sanding belt tracking as
outlined in the following section.
ADJUSTING THE SANDING BELT TRACKING
If the sanding belt does not run in the center of
the sanding belt rollers, the sanding belt tracking
adjustment knob must be used to correct the
sanding belt alignment.
1. Turn the sander up-side down. Make sure
the sanding belt is NOT touching anything.
Set speed to #1.
2. Turn the sander switch ON and let the tool
run for a few seconds.
3. While the sanding belt is turning, turn the
tracking adjustment knob (1) very slightly
and observe how the sanding belt moves
on the sanding belt rollers (2) (Fig. 6).
NOTES:
a) Make very small adjustments and let the tool
run for a few seconds after each adjustment
to allow the sanding belt to move to its new
tracking position on the rollers.
b) Turn the tracking adjustment knob clockwise
to make the belt move toward the tracking
knob. Turn the tracking adjustment knob
counter clockwise to make the sanding belt
move away from the tracking adjustment
knob.
c) Continue to make SMALL adjustments until
the sanding belt is tracking in the center of
the rollers before using the sander on the
workpiece.
ASSEMBLY AND OPERATING
Fig. 5
1
2
3
4
5
6
!

13
SELECTING THE CORRECT SANDING BELT
The belt sander is designed to quickly remove
large amounts of materials.
Selecting the correct sanding belt will allow the
belt sander to work more efficiently and produce
the desired surface finish. Typical sanding belt
grades are:
Coarse (40 grit)
Medium (80 and 100 grit)
Fine (120 grit)
Use coarse grade for fast material removal on
rough surfaces and for paint removal.
Use medium grade for initial sanding of
smoother surfaces.
Use fine grade for final sanding of the surface
with the belt sander.
Always test the sanding belt on a scrap
workpiece to ensure it will not damage your
actual workpiece.
After completing sanding with the belt sander, a
smoother finish will be achieved by final sanding
with an orbital finishing sander.
ADJUSTING THE FRONT HANDLE
Before beginning to sand, it is important that you
position the front handle of the sander to a
position that is most comfortable for you.
1. Pull the front handle adjustment lever (1) out
of the left hand side of the front handle
(Fig. 7).
2. Move the handle up or down to the most
comfortable position.
NOTE: There are three positions available.
Simply "bump" the handle up or down to each
detent.
3. When the handle is positioned properly, push
the front handle adjustment lever back into
the handle to lock it into position.
ASSEMBLY AND OPERATING
For safety reasons, the operator must
read the sections of this Owner’s Manual
entitled "GENERAL SAFETY
WARNINGS", "POWER TOOL SAFETY",
"SPECIFIC SAFETY RULES",
"GUIDELINES FOR EXTENSION CORDS"
and "SYMBOLS" before using this belt
sander.
Verify the following every time the belt
sander is used:
1. Safety glasses, safety goggles, or
face shield is being worn.
2. Hearing protection and dust mask
are being worn.
3. The sanding belt is in good
condition and is the correct type for
the workpiece.
4. The sanding belt is tracking in the
center of the rollers.
5. The power cord is clear of the
sanding belt path.
6. The workpiece is clear of any foreign
materials such as nails.
Failure to observe these safety rules will
significantly increase the risk of injury.
WARNING
!

14
ADJUSTING THE FRONT HANDLE –cont’d
GENERAL PURPOSE SANDING
WARNING: Never use the belt sander as a
wet sander. The tool will be damaged and
possibly become a fire hazard.
WARNING: Never use the belt sander to
sand any metal containing magnesium.
Magnesium could become a fire hazard.
1. Squeeze the trigger switch and check to
make sure the sanding belt is tracking in the
center of the sanding belt rollers. Adjust if
necessary (Fig. 6).
2. Carefully lower the tool until the sanding belt
contacts the workpiece (Fig. 8).
NOTE: For general sanding, always place the
sander on the workpiece so the sanding belt is
running parallel to the wood grain. Sanding
across the grain will produce a much rougher
surface.
3. While applying only light pressure on the
sander, move it across the workpiece surface
to be sanded.
NOTES:
a) It is important to keep the sander moving at
all times while the sanding belt is in contact
with the workpiece. Allowing the tool to
become stationary will create a groove or
detent in the workpiece.
b) Only apply light pressure to the sander while
it is working. Applying too much pressure will
slow the belt down and produce a rougher
surface. It will also overheat and damage the
motor.
4. When sanding is completed, lift the sander
away from the workpiece and turn the switch
OFF.
NOTE: Always allow the sanding belt to come to
a complete stop before setting the tool down.
SANDING ROUGH WOOD SURFACES OR
REMOVING PAINT
1. Sand rough wood surfaces or remove paint
by sanding across the grain at 45° in both
directions (Fig. 9).
NOTES:
a) Sanding at 45° will result in faster removal of
surface material.
b) Move the sander in a linear motion only.
Moving the sander in an orbital motion may
cause the belt to track improperly on the
sanding belt rollers.
2. Finish sanding parallel to the wood grain.
ASSEMBLY AND OPERATING
!
!
Fig. 7
1
2
Fig. 8

15
SANDING ROUGH WOOD SURFACES OR
REMOVING PAINT –cont’d
SANDING CONCAVE SURFACES
Use the front sanding belt roller to sand concave
surfaces (Fig. 10).
NOTE: Use only slight pressure on the sander.
Be careful to keep the sander moving while
using the front roller only. The sander will easily
gouge the workpiece if too much pressure is
applied or if the sander is not kept moving.
USING THE SANDER AS A STATIONARY
BELT SANDER
For sanding smaller workpieces this sander can
be clamped up-side down onto a work bench.
1. Turn the sander upside down at the edge of
the work bench (1) (Fig. 11).
2. Locate the two clamps that came with your
belt sander.
3. Turn the "eye" of each clamp (2) counter
clockwise until the clamps are fully opened.
4. Slide the clamp pins (3) into the clamping
holes (4) in the sander.
5. Turn the "eye" of each clamp (2) clockwise
until the clamps tightly hold the sander to the
workbench.
6. When the sander is firmly anchored onto the
workbench, set the sander speed control
wheel, turn the sander ON and lock the
switch ON using the lock-on button.
7. Use the sander as a stationary sander to
sand smaller workpieces.
ASSEMBLY AND OPERATING
Fig. 9
Fig. 10
Fig. 11
1
2
3
4

16
GENERAL
WARNING: When servicing this tool,
use only identical replacement parts. The
use of any other part may create a hazard or
cause product damage.
DO NOT use solvents when cleaning plastic
parts. Plastics are susceptible to damage from
various types of commercial solvents and may
be damaged by their use. Use a clean cloth to
remove dirt, dust, oil, grease etc.
WARNING: Do not allow brake fluids,
gasoline, petroleum-based products,
penetrating oils, etc. to come into contact
with plastic parts. They contain chemicals
that can damage, weaken or destroy plastic.
DO NOT abuse power tools. Abusive practices
can damage the tool and the workpiece.
WARNING: DO NOT attempt to modify
tools or create accessories. Any such
alteration or modification is misuse and
could result in a hazardous condition leading
to possible serious injury. It will also void
the warranty.
It has been found that electric tools are
subjected to accelerated wear and possible
premature failure when they are used on
fiberglass boats and sports cars, wallboard,
spackling compounds or plaster. The chips and
grindings from these materials are highly
abrasive to electric tool parts such as bearings,
brushes, commutators, etc. Consequently, it is
not recommended that this tool be used for
extended work on any fiberglass material,
wallboard, spackling compounds or plaster.
During any use on these materials it is
extremely important that the tool is cleaned
frequently by blowing the accumulated debris
out with an air jet.
WARNING: Always wear safety goggles
or safety glasses with side shields during all
cutting operations. It is critical that you wear
safety goggles or safety glasses with side
shields and a dust mask while blowing dust
out of the belt sander with an air jet. Failure
to take these safety precautions could result
in permanent eye or lung damage.
LUBRICATION
All of the bearings in this tool are lubricated with
a sufficient amount of high-grade lubricant for
the life of the unit under normal conditions.
Therefore, no further lubrication is required.
MAINTENANCE
!
!
!
!
!

17
EXPLODED VIEW
1110 987654321
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13
14
15 16
17
18
19
20
21
22
23
24
25 26 27 28
29 30 31
32 33 34
35
36
37
38
39
40
41
42
43
44
45 46
47
48
49
50
51 52 5354 55
56
57 5859 60 61
62
63 64 65 66 67 68 69 70
71
72
73
74
75

18
WARNING: When servicing, use only original equipment replacement parts. The use of any
other parts may create a safety hazard or cause damage to the belt sander.
Any attempt to repair or replace electrical parts on this belt sander may create a safety hazard unless
repairs are performed by a qualified technician. For more information, call the Toll-free Helpline, at
1-866-349-8665 (Monday through Friday 9am –5pm Eastern Time).
Always order by PART NUMBER, not by key number.
Key #
Part #
Part Name
Quantity
1
2030010067
Base
1
2
4030010125
Screw T3.9x35
3
3
3160040115
Base cover
1
4
4020020009
M4x6 screw
2
5
2030030299
Bumper block
1
6
4610010002
Steel wire
1
7
2040160217
Driven wheel shaft
1
8
2020160033
Driven wheel bushing
1
9
4010020002
Roller bearing
2
10
4030010106
Screw ST3.9x19
6
11
3011320001
Housing
1
12
4100020037
Snap ring 6mm
1
13
2030020369
Washer Φ7.2xΦ10.5x1
1
14
2040160218
Pin Φ5x76
1
15
3160040114
Movable guard
1
16
4020080010
Screw Φ5x12
1
17
4040040001
Spring washer
1
18
2030020367
Washer Φ5xΦ17x2
1
19
3120070059
Front handle
1
20
4030010034
Screw ST2.9x16
9
21
2040290043
Front handle shaft (19)
1
22
2030020200
Washer Φ8.5xΦ16x1
1
23
2040160099
Front handle latch pin
1
24
2020230001
Front handle locking lever
1
25
4030010169
Screw ST4.2x55
2
26
1020090003
Stator
1
27
3120060070
Belt tracking knob
1
28
2050050056
Torsion spring
1
29
4010010106
Bearing 627-2RS
1
30
2040040126
Belt wheel shaft
1
!
PARTS LIST

19
Key #
Part #
Part Name
Quantity
31
4010010031
Bearing 626-2Z
1
32
2040080056
Big gear
1
33
2030020123
Washer Φ10.5xΦ20x1.5
1
34
2040290104
Drive wheel shaft
1
35
1061040007
Switch
1
36
1250010003
Terminal block
1
37
4030010099
Screw ST3.9x14
12
38
2030050002
Cord clamp
1
39
3140010004
Cord sleeve
1
40
1190290013
UL cord
1
41
1230030025
Brush holder
2
42
4030010020
Screw ST2.9x6
4
43
2050020027
Brush spring
2
44
1230010141
Brush
2
45
1130010266
PCB
1
46
4090040020
Rivet
1
47
2030100083
Driven wheel support
1
48
2030020267
Washer Φ6.2xΦ12x1
1
49
2050060263
Spring
1
50
3120100060
Belt tension release lever
1
51
4010020003
Roller bearing
2
52
2020140016
Base
1
53
2030020368
Washer Φ8.2xΦ11x0.5
1
54
4060010037
Nut M8x25
1
55
3150230010
Drive wheel
1
56
3140080050
Rubber sleeve for drive wheel (55)
1
57
4030010243
Screw ST3.9x10
4
58
3160090118
Drive belt wheel cover
1
59
3150030023
Drive belt
1
60
2020160032
Small belt wheel
1
61
3150160256
Drive belt housing
1
62
13150030022
Large wheel
1
63
3180040127
Dust port
1
64
4010010048
Bearing 608-2RS
11
65
3150240031
608 bearing dust excluding ring
1
66
3150010123
Fan
1
67
3150050100
Air baffle
1
68
1010090003
Rotor
1
69
3150130030
Dust excluding ring
1
70
4010010053
Bearing 607-2RS
1
71
3180020041
Dust box
1
72
2040140063
Bolt
1
73
2020140017
Clamp
1
74
2030160164
Clamp plate
1
75
2040160219
Pin
1
PARTS LIST

20
Rev 1.5 23/08/2017
PERFORMAX®BELT SANDER WARRANTY
30-DAY MONEY BACK GUARANTEE:
This PERFORMAX®brand power tool carries our 30-Day Money Back
Guarantee. If you are not completely satisfied with your PERFORMAX®brand
power tool for any reason within thirty (30) days from the date of purchase, return
the tool with your original receipt to any MENARDS®retail store, and we will
provide you a refund –no questions asked.
2-YEAR LIMITED WARRANTY:
This PERFORMAX®brand power tool carries a 2-Year Limited Warranty to the
original purchaser. If, during normal use, this PERFORMAX®power tool breaks
or fails due to a defect in material or workmanship within two (2) years from the
date of original purchase, simply bring this tool with the original sales receipt
back to your nearest MENARDS® retail store. At its discretion, PERFORMAX®
agrees to have the tool or any defective part(s) repaired or replaced with the
same or similar PERFORMAX®product or part free of charge, within the stated
warranty period, when returned by the original purchaser with original sales
receipt. Not withstanding the foregoing, this limited warranty does not cover any
damage that has resulted from abuse or misuse of the Merchandise. This
warranty: (1) excludes expendable parts including but not limited to blades,
brushes, belts, bits, light bulbs, and/or batteries; (2) shall be void if this tool is
used for commercial and/or rental purposes; and (3) does not cover any losses,
injuries to persons/property or costs. This warranty does give you specific legal
rights and you may have other rights, which vary from state to state. Be careful,
tools are dangerous if improperly used or maintained. Seller’s employees are
not qualified to advise you on the use of this Merchandise. Any oral
representation(s) made will not be binding on seller or its employees. The rights
under this limited warranty are to the original purchaser of the Merchandise and
may not be transferred to any subsequent owner. This limited warranty is in lieu
of all warranties, expressed or implied including warranties or merchantability
and fitness for a particular purpose. Seller shall not be liable for any special,
incidental, or consequential damages. The sole exclusive remedy against the
seller will be for the replacement of any defects as provided herein, as long as
the seller is willing or able to replace this product or is willing to refund the
purchase price as provided above. For insurance purposes, seller is not allowed
to demonstrate any of these power tools for you.
For questions / comments, technical assistance or repair parts –
Please Call Toll Free at: 1-866-349-8665 (M-F 8am –6pm)
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.
Distributed by: Menard, Inc., Eau Claire, WI 54703