Perlick DP1KP User manual

InstallationandOperatingInstructions 1
PARTYMASTER DISPENSER
Form No. Z2022A
2/25/98
Single Valve Keg Coupler 1. Be sure beer faucet is in closed position.
2. Align keg lugs with lug openings on bottom of coupler.
3. Turn clockwise, 1/4turn. Pull handle out and down. Keg is now tapped.
4 . Open shut-off valve on air divider located inside cabinet.
Important Note: Be sure to close this valve when untapping keg.
Dual Probe Keg Coupler
Tapping a Single Valve Keg (Sankey)
Connecting the Keg Coupler (when supplied by Perlick)
1. Place one brown leather washer into black beer line connector hose on hex nut
side. Screw connector to stainless steel beverage line on faucet standard. Tighten with
a wrench, but do not over tighten.
2. Make sure lever handle on keg coupler is in the UP (untapped) position. Place one
brown leather washer into wing nut end of black beer line connector hose and thread
onto top of keg coupler. Hand tighten.
3. Place clamp on one end of red air line. Push end over air valve located inside cabinet.
Tighten clamp with screwdriver. Turn shut-off valve to OFF (horizontal) position.
4. Place clamp on the other end of red air line and push over tailpiece on coupler.
Tightenclampwithscrewdriver.
CAUTION: DO NOT USE KEG COUPLER AS A HANDLE TO LIFT KEG.
Black Beer
Connector
Thomas
Valve
Plastic
protector
cover
Brown
leather
washer
Wing Nut
Figure 8
1. Be sure beer faucet is in closed position. Remove plastic protector cover from keg.
2. Be sure that Figure 8 washer is intact. (See Step 2.) Replace if missing, split, or worn.
3. Check that air inlet valve is tight...air line must contain Thomas valve (check valve)
to prevent beer from backing up into air lines.
4. Before inserting probes into keg (large probe to large hole; small probe to small hole),
inspect valve holes for foreign material. Tighten coupler nut by hand until seated.
5. Open shut-off valve on air divider located inside cabinet.
Important Note: Be sure to close this valve when untapping keg.
Tapping a Dual Probe Keg (Hoff-Stevens)
INSTALLATIONandTAPPING
Step 1 Step 2 Step 3 Step 4 Step 5

InstallationandOperatingInstructions
2
PARTYMASTER DISPENSER
Form No. Z2022A
2/25/98
Connecting the Regulator to the CO2Cylinder
1. Remove blue plug from regulator fitting.
(Note: Do not remove the carbonic washer.)
2. Screw regulator onto gas cylinder valve. Tighten
with wrench until vertically straight. Be sure that
shut-off valve (black lever) on regulator is in
OFF (horizontal) position.
3. Place a screw clamp over end of red air line and push
onto regulator tailpiece. Tighten clamp with a screwdriver.
Adjusting CO2Gas Flow
1. Turn regulator adjusting screw counterclockwise until it turns freely.
2. Turn hand valve counterclockwise on CO2 cylinder
to the fully open position.
3. Turn regulator adjusting screw clockwise until desired
pressure is reached (approx. 12-15 lbs.). Tighten stop nut on adjusting screw.
4. Open shut-off valve on bottom of regulator.
CO2Leak Test
Dilute a small amount of liquid dishwashing soap and rub the soapy
mixture around each connection. If bubbles appear, tighten connection.
Replacing CO2Gas Cylinder
1. Turn the CO2hand valve clockwise until seated and close shut-off valve on regulator.
2. Unscrew regulator from cylinder fitting.
3. Replacecarbonicwasher(PartNo.157F2P),ifneededandreattachregulatortofilledcylinder.
4. Turn CO2hand valve counterclockwise until fully open. Turn regulator shut-off valve
to open position.
5. Adjust CO2gas flow as required, turning clockwise for higher pressure.
Proper CO2 Handling
Always...
•Connect a regulator (reducing valve) to a CO2cylinder.
•Secure cylinder in upright position whether in storage or in use.
•Keep cylinder away from heat. Rupture disc vents at 122oF. maximum.
•Ventilate room after high pressure gas leakage.
•Check the last DOT test date on cylinder neck before filling. If more than five years old,
the cylinder must be retested to DOT specifications.
•Be sure CO2cylinder outlet fitting is free of dust or dirt before attaching regulator.
•Store CO2 cylinder and regulator assembly upright.
•Allow only properly trained and experienced personnel to handle high pressure gas.
Never...
•Connect cylinder directly to a keg without a regulator (reducing valve).
•Drop or throw regulator or CO2 cylinder.
•Transport CO2cylinder in a closed vehicle.
•Apply oil to a regulator.
•Shut off CO2cylinder when not in use. You will not save gas by doing so!
•Allow untrained, inexperienced personnel to handle high pressure gas.
Failure to heed this warning could result in personal injury or death.
CO2 Gas
Drum
Shut Off Valve
(Black Lever in
ClosedPosition)
Hand
Valve
Cover for
AdjustingBroach
CO2 Pressure
Gauge
Regulator
Fitting
WARNING/SAFETY
INSTRUCTIONS
Beverage systems
pressurizedwith carbon
dioxideornitrogenmust
beequippedwithtwo
safety relief valves; one
atthecylinderregulator
andthe otherinthe gas
lineupstreamonthe
producttanks.
INSTALLATIONandTAPPING
Fittingfor
Red Air Hose