Pfeiffer 112535 User manual
Translation of the original instructions
Operating Instructions
EN
Spray gun
Table of contents
2
Table of contents
1 About this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.2 Instructions in the text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2.3 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Supply limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 Complying the use with the aim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 Checking before the use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.3 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About this manual
3
1 About this manual
1.1 Validity
This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning
of the designated product and provides the most important information for safe use of
the unit. The description follows applicable EU guidelines. All information provided in this
operating manual refers to the current state of the product's development. The documen-
tation remains valid as long as the customer does not make any changes to the product.
Up-to-date operating instructions can also be downloaded from www.pfeiffer-vacu-
um.com.
This manual covers products with the following part numbers:
1.2 Conventions
1.2.1 Safety instructions
Operating manual safety instructions Pfeiffer Vacuum are based on the UL, CSA, ANSI
Z-535, SEMI S2, ISO 3864 and DIN 4844 certification standards. This document de-
scribes the following information and danger levels:
1.2.2 Instructions in the text
ÎWork instruction: here you have to do something.
1.2.3 Pictographs
Spray gun Part number
Standard spray gun 112535
Elite spray gun 109951
NOTICE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.
Warning of a displayed source of danger in connection with operation of
the unit or equipment
Description
4
2 Description
2.1 Product identification
Fig. 1: Identification label
2.2 Supply limit
The spray gun is delivered with its accessories in a compact case.
Fig. 2: Standard spray gun
Fig. 3: Elite spray gun
P/N Part number
Ind. Index
98 avenue de Brogny - 74009 Annecy
Made in France :
P/N : XXXXXX
Ind. : -
1 Spray gun 5 Needles (qty 2)
2 Plastic tube (5 m) + connector M 1/4 G 6 Connector M 1/4 NPT
3 Short nozzle (9 cm) 7 Connector M 3/8 G
4 Long nozzle (30 cm) 8 Connector M 1/8 G
1
3
2
6
7
8
5
1
3
2
4
Connection
5
3 Connection
Îif necessary, screw an adaptive connector to the plastic tube.
ÎConnect the plastic tube to the gas bottle containing a tracer gas. (Bottle and regulator
at the customer’s expense).
ÎIt is possible to reduce the flow rate by putting the needle as shown on the picture and
cutting it if necessary.
4Use
4.1 Complying the use with the aim
The spray gun can be used with all the ASM xxx leak detectors.
The spray gun is aimed at getting connected to the bottle which contains the tracer
gas required to the leak control.
It allows spraying part or installation to be tested with tracer gas in order to locate a
possible leak.
Any other use is inappropriate to the product’s aim.
4.2 Checking before the use
ÎConnect the spray gun to the gas bottle.
ÎDrop the spray gun’s nozzle (2 cm) in a water container.
ÎHandle the spray gun: bubbles from the tracer gas must appear in the water.
4.3 Process
ÎSlowly sweep the part that is to be checked using the gun spraying tracer gas (start at
the top of the part then go down): check on your detector if a leak is detected and mea-
sured.
Short nozzle
Needle Pressure regulator Flow rate
Used Length
Rough and fast detection no 0.5 / 1 bar > 1000 ml / min
Fine detection yes 80 mm 0.5 bar 60 ml / min
Long nozzle
Needle Pressure regulator Flow rate
Used Length
Rough and fast detection no 0.5 / 1 bar > 500 ml / min
Fine detection yes 175 mm 0.5 bar 60 ml / min
Maximum pressure at the exhaust of the tracer gas bottle of the regulator 3 bar absolu / 42 PSI
Recommended pressure at the exhaust of the tracer gas bottle of the regulator 1.5 bar absolu / 7 PSI
NOTICE
Check that the tracer gas goes out of the nozzle before using the spray gun.
Service
6
5 Service
Pfeiffer Pfeiffer Vacuum offers first-class customer service!
On-Site maintenance for many products)
Overhaul / repair in the nearby Service Location
Fast replacement with refurbished exchange products in mint condition
Advice on the most cost-effi cient and quickest solution
Detailed information, addresses and forms at: www.pfeiffer-vacuum.com (Service).
Overhaul and repair in the Pfeiffer Vacuum Service Center
The following general recommendations will ensure a fast, smooth servicing process:
ÎFill out the "Service Request/Product Return" form and send it to your local Pfeiffer
Vacuum Service contact.
ÎInclude the confirmation on the service request from Pfeiffer Vacuum with your ship-
ment.
ÎFill out the declaration of contamination and include it in the shipment (mandatory!).
The Declaration of contamination is valid for any product/device including a part ex-
posed to vacuum.
ÎDismantle all accessories and keep them.
ÎClose all the ports flange openings by using the original protective covers or metallic
airtight blank flanges for contaminated devices.
ÎIf possible, send pump or unit in its original packaging.
Sending of contaminated pumps or devices
No devices will be accepted if they are contaminated with micro-biological, explosive or
radioactive substances. "Hazardous substances" are substances and compounds in ac-
cordance with the hazardous goods regulations (current version).
ÎNeutralize the pump by flushing it with nitrogen or dry air.
ÎClose all openings airtight.
ÎSeal the pump or device in suitable protective film.
ÎReturn the pump/device only in a suitable and sturdy transport container and send it
in while following applicable transport conditions.
Pump or device returned without declaration of contamination form fully completed and/
or non-secured in a suitable packaging, will be decontaminated and/or returned at the
shipper’s expense.
Exchange or repaired
The factory operating parameters are always preset with exchange or repaired devices.
If you use specific parameters for your application, you have to set these again.
Service orders
All service orders are carried out exclusively according to our general terms and condi-
tions for the repair and maintenance, available in our website.
Spare parts
7
6 Spare parts
Spare parts available for sales, classified by functions are listed in this chapter.
Ref P/NDescription Qty Remarks
F 1000
1
Needle for LDS Probe - D 0.3 mm 072606
J001
1
Nozzle, Short Rigid; for He Probe 109955
J016
1
Nozzle, Long Rigid; for He Probe 109956
J017
1
"Elite" Helium Spray Probe 109951
J043
1
Helium Spray Probe 112535
J122
Spare parts
DB 2013/06
Are you looking for a
perfect vacuum solution?
Please contact us
Pfeiffer Vacuum stands for innovative and custom
vacuum solutions worldwide, technological perfection,
competent advice and reliable service.
From a single component to complex systems:
We are the only supplier of vacuum technology
that provides a complete product portfolio.
Benefit from our know-how and our portfolio of training
opportunities! We can support you with your plant layout
and provide first-class on-site-service worldwide.
Vacuum solutions
from a single source
Complete range
of products
Competence in
theory and practice
Pfeiffer Vacuum GmbH
Headquarters
T +49 6441 802-0
www.pfeiffer-vacuum.com
Ed 02 - Date 2013/10 - P/N:121781OEN *121781*
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