PFT JETSET pro User manual

Inhaltsverzeichnis
2017-10-10
Operating manual
PFT JETSET pro in case
Safety - Overview - Operation - Spare parts lists
Article number of the operating manual: 00 61 29 45
Article number PFT JETSET pro in case: 00 41 89 75
Read the operating manual prior to starting any work!

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© Knauf PFT GmbH & Co. KG
P.O. Box no. 60 97343 Iphofen
Einersheimer Straße 53 97346 Iphofen
Germany
Phone +49 9323 31-760
Fax +49 9323 31-770
Technical hotline +49 9323 31-1818
www.pft.eu

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Table of Contents
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1 Examination ...................................................... 5
1.1 Examination by machine operator.............. 5
1.2 Periodic inspection ..................................... 5
2 General information ......................................... 6
2.1 Information regarding the operating
manual...................................................... 6
2.2 Information on the safety instructions ........ 6
2.3 Keep the manual for future reference ........ 6
3 Symbol explanation.......................................... 6
3.1 Restriction of liability................................... 8
4 Copyright........................................................... 8
5 Spare parts........................................................ 9
6 Customer service ............................................. 9
7 Safety................................................................. 9
7.1 Responsibility of the operator..................... 9
7.2 Operating personnel................................. 10
7.3 Unauthorised personnel........................... 11
7.4 Intended use............................................. 12
7.5 Personal protective equipment................. 12
7.6 Special risks ............................................. 14
7.7 Safety equipment ..................................... 16
7.8 Reaction in case of danger and in case
of accidents............................................. 16
7.9 Labelling................................................... 17
8 Technical data JETSET pro in case.............. 18
8.1 General information.................................. 18
8.2 Connection ............................................... 18
8.3 Operating conditions ................................ 18
9 Sound power level.......................................... 18
10 Vibrations...................................................... 18
11 Overview JETSET pro in case..................... 19
12 Fields of application JETSET pro ............... 21
13 Function description JETSET pro .............. 21
14 Advantages JETSET pro ..............................21
15 Spray jets JETSET pro .................................22
15.1 Glue gun with electrical shutdown..........22
15.2 Glue gun with electrical shut-off and
decorative plaster attachment.................22
15.3 Glue gun with electrical shut-off and
fine plaster attachment............................22
16 Overview Gluing gun with finishing coat ...23
17 Transport, packing and storage ..................24
17.1 Safety instructions for transport..............24
17.2 Transport inspection ...............................24
17.3 Packaging ...............................................24
18 Safety .............................................................25
18.1 Basic safety information..........................25
19 Commissioning .............................................26
19.1 Prepare mortar hoses.............................26
20 Connect JETSET pro spraying gun.............26
21 Apply mortar..................................................27
21.1 Open the hand lever at the spraying
gun...........................................................27
21.2 Adjustment screw for air volume.............27
22 Interruption of work......................................28
23 Clean the spraying gun ................................28
23.1 Disconnect the mortar hose....................28
23.2 Clean mortar hose ..................................29
23.3 Clean the spraying gun...........................29
23.4 Clean the decorative plaster
attachment...............................................30
23.5 Cleaning end...........................................30
24 Maintenance ..................................................31
24.1 Maintenance plan....................................31
25 Disassembly ..................................................32
25.1 Safety......................................................32
25.2 Disassembly............................................33

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Table of Contents
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26 Disposal.........................................................33
27 Spare parts drawing, spare parts list .........34
27.1 Spare parts drawing JETSET pro
Article no. 00418975...............................34
27.2 Spare parts list JETSET pro in case.......34
27.3 Spare parts list JETSET pro in case.......35
27.4 Spare parts drawing JETSET pro
Article no. 00263574...............................36
27.5 Spare parts list JETSET pro Article no.
00263574................................................37
27.6 Spare parts drawing JETSET pro fine
plaster attachment.................................. 38
27.7 Spare parts list JETSET pro fine plaster
attachment.............................................. 39
27.8 Spare parts drawing JETSET pro Glue
attachment.............................................. 40
27.9 Spare parts list JETSET pro Glue
attachment.............................................. 40
28 Index .............................................................. 42

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Examination
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1 Examination
1.1 Examination by machine operator
Prior to each shift, the machine operator has to examine the
effectiveness of the control and safety devices as well as the
proper fitting of the protection devices.
The safe working condition of construction machinery has to be
checked by the machine operator during operation.
If the safety devices show any defects or if any other defects are
detected that compromise a safe operation, the supervisor has to
be informed immediately.
In case of defects that cause harm to persons, the operation of the
construction machine has to be stopped to eliminate the defects.
1.2 Periodic inspection
Construction machinery has to be inspected for their safe working
condition in accordance with the operating conditions and the
operational requirements as needed, however at least once a year
by an expert.
Pressure vessels have to undergo the prescribed expert
inspections.
The inspection results have to be documented and kept at least
until the next inspection.

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
General information
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2 General information
2.1 Information regarding the operating manual
This operating manual gives important information on handling the
device. A prerequisite for safe working is the observance of all
stated safety guidelines and instructions.
Furthermore the local accident prevention guidelines and general
safety instructions for the application area of the device are to be
adhered to.
Read the operating manual thoroughly before starting any work! It
is a part of the product and has to be kept near the tool and easily
accessible to the staff at all times.
If the tool is given to third parties, also include the operating
manual.
The figures in this manual are for presentation purposes of facts
not necessarily to scale and may slightly differ from the actual
model of the device.
2.2 Information on the safety instructions
These safety instructions provide important information on how to
operate the unit. Precondition for safe working is compliance with
all safety instructions and instructions given.
2.3 Keep the manual for future reference
The operating manual has to be available during the whole service
life of the product.
3 Symbol explanation
Warning signs Warning signs can be identified in the operating manual by
symbols. The signs are implemented by using signal words, which
indicate the intensity of the danger.
Follow the signs unconditionally and work with care to avoid
accidents, injuries or material damage.
DANGER!
… indicates an immediate dangerous situation,
which leads to severe injuries or death if not
averted.

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Symbol explanation
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WARNING!
… indicates a possibly dangerous situation, which
may lead to severe injuries or death if not averted.
ATTENTION!
… indicates a possibly dangerous situation, which
may lead to minor injuries if not averted.
ATTENTION!
… indicates a possibly dangerous situation, which
may lead to material damage if not averted.
Tips and suggestions
NOTE!
… indicates useful tips and suggestions as well as
information for efficient and problem-free operation.
Special safety instructions The following symbols are used along with the safety instructions,
in order to bring special risks to attention:
DANGER!
Danger of death from electric current!
… indicates life-threatening situations due to
electric current. Non-adherence to safety
instructions may cause severe injuries or even
death.
The work to be carried out must be carried out only
by an electrician.

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Copyright
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3.1 Restriction of liability
All specifications and instructions in this manual have been
compiled considering the applicable standards and regulations, the
state of the art as well as our long-time expertise and experience.
The manufacturer is not responsible for any damage in the
following cases:
Non-compliance with the manual
Improper use
Appointing untrained staff
Unauthorized modifying
Technical modifications
Use of non-standard spare parts
The actual scope of delivery may vary from the descriptions and
illustrations given here in case of special deliveries, demand of
additional order options or due to latest technical changes.
Otherwise, the obligations agreed upon in the delivery contract, the
general terms and conditions as well as the delivery conditions of
the manufacturer and the legal regulations applicable at the time of
signing the contract, are applicable.
4 Copyright
Treat the operating manual as confidential. It is meant exclusively
for the person operating the tool. Giving the operating manual to a
third party without prior written consent from the manufacturer is
strictly prohibited.
NOTE!
The contents, texts, drawings, images and other
illustrations are copyright protected and are subject
to the commercial copyrights.Every misuse can be
penalised.
Duplication of any kind or in any manner - even in parts - as well as
using or distributing the content is strictly prohibited without a
written declaration from the manufacturer. Violations may lead to
damage compensation. Other claims are reserved.

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Spare parts
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5 Spare parts
WARNING!
Danger of injury due to wrong spare parts!
Wrong or defective spare parts can cause damage,
malfunctioning or total breakdown as well as
hamper the safety.
Therefore:
– Use only original spare parts provided by the
manufacturer.
Buy spare parts from an authorized dealer.
6 Customer service
Our customer hotline is available for technical help and
information.
Information about the responsible contact person can be obtained
at all times via telephone, fax, email or via Internet, also see
manufacturer’s address on page 2.
Besides this, our employees are always interested in new
information and experiences, resulting from use and which can be
useful for improving our products.
7 Safety
This section gives an overview of all important safety aspects for
optimum protection of personnel as well as for safe and efficient
operation.
Non-compliance with the working instructions and safety
instructions in this manual can cause considerable damage.
7.1 Responsibility of the operator
The tool is used in the commercial field. The operator of the tool is
therefore liable to follow the legal duties for occupational safety.
Apart from the occupational safety instructions in this operating
manual, the safety, accident prevention and environment
protection regulations must be adhered to. Here, the following is
especially applicable:
The operator must be aware of the applicable occupational
safety provisions and determine the risks in a danger
assessment, which are present due to special working
conditions at the operational site of the tool. He must implement
these in form of operating instructions for operating the tool.

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Safety
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During the entire time of use, the operator must check if the
operating instructions created by him comply with the current
regulations and adjust them if required.
The operator must regulate and fix responsibilities for
installation, operation, maintenance and cleaning.
The operator must ensure that all employees handling the tool
have read and understood the operating manual. In addition to
that, he must train the personnel at regular intervals and notify
about the risks.
Furthermore, the operator is responsible to keep the tool in
technically flawless condition at all times; the following is therefore
applicable:
The operator must ensure adherence to the maintenance
intervals given in this operating manual.
The operator must get all safety equipment regularly checked
for proper functioning and completeness.
The operator must provide the necessary protection gear to the
personnel.
7.2 Operating personnel
7.2.1 Requirements
WARNING!
Danger of injury if not properly qualified!
Improper use can lead to severe injuries or
considerable material damage.
Therefore:
– Only let the people mentioned in the respective
sections of this manual carry out the special
activities.
– When in doubt, consult experts.
The following qualifications are given for various work fields in the
operating manual:
Trained person
has been taught in training by the operator to carry out the work
given by him and made aware of the possible risks when
improperly handled.

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Safety
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Skilled personnel
carry out the work allotted to them due to their technical
qualification, skills and experience as well as knowledge of the
relevant regulations and are aware of the possible risks on their
own.
Electricians
carry out the work on electrical systems due to their technical
qualification, skills and experience as well as knowledge of the
relevant standards and regulations and are aware of the
possible risks on their own.
An electrician is especiallytrained for the work field, in which he
works, is qualified and knows the relevant standards and
provisions.
Only those people must be allowed as personnel, who can be
expected to do their work properly. Persons, who are under the
influence of drugs, alcohol or any medication are not permitted.
Select people who comply with the directives of age and profession
applicable at the operational site.
7.3 Unauthorised personnel
WARNING!
Danger for unauthorised personnel!
Unauthorised persons not fulfilling the
requirements given here, are not aware of the risks
in the working area.
Therefore:
– Keep unauthorised persons away from the
working area.
– When in doubt, speak to the persons and escort
them out of the working area.
– Discontinue working until the unauthorised
persons leave the work area.

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Safety
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7.4 Intended use
The tool is conceptualised and designed exclusively for the
purpose of use specified here.
The spraying gun is suitable for jointing, grouting, plastering and
gluing.
WARNING!
Danger due to improper use!
Any case of use beyond the specified purpose of
use and/ or any other sort of use of the tool can
lead to dangerous situations.
Therefore:
– Use the tool only for the purpose specified.
– Always adhere to the usage directives of the
material manufacturer.
– Strictly follow all instructions in this operating
manual.
Claims of any kind due to damage caused by improper use will not
be entertained.
The operator of the tool is entirely responsible for any damage
arising from improper use.
7.5 Personal protective equipment
Wear protective gear is necessary while working in order to
minimise health risks.
Wear the appropriate gear for the work to be done at all times.
Follow all signs in the working area regarding personal
protective gear.

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Safety
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Wear at all times Wear the following at all times for all kinds of work:
Protective clothing
is tightly fitting clothing with low tear strength, with narrow sleeves
and without parts sticking out. It mainly helps to protect from
getting stuck in moving machine parts.
Do not wear any rings, chains and other jewellery.
Safety shoes
for protecting from heavy parts that may fall and from slipping on
slippery floors.
Protective goggles
to protect the eyes from parts that may fly around and liquid
splashes.
Simple breathing mask
for protection from harmful dust.
Hearing protection
for protection from hearing deficiencies.
Helmet
for protection from parts and materials that may fall or fly onto the
person.
Protective gloves
to protect the hands from friction, abrasion, cuts or severe injuries
as well as from coming into direct contact with hot surfaces.

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Safety
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Wear for special work While carrying out special work, special equipment is required. It is
separately mentioned in the individual chapters of this manual.
This special protective equipment is explained below:
Face guard
to protect the eyes and the entire face from flames, sparks or heat
as well as from particles or exhaust gases.
7.6 Special risks
The residual risks are mentioned in the following section, which are
obtained from the danger analysis.
Follow the safety instructions specified here and the warning
instructions in the other chapters of the manual, in order to reduce
the health risks and to avoid dangerous situations.
Electric current
DANGER!
Danger of death from electric current!
There is danger of immediate death if live parts are
touched. Damage to insulation or individual parts
can be fatal.
Therefore:
– Switch off the power supply immediately if the
insulation is damaged and arrange for repairs.
– Work on the electrical system must be carried
out by qualified electricians only.
– Switch off the electrical system to work on it and
ensure that the voltage has been cut off.
– Switch off the power supply before any
maintenance, cleaning or repair work and
secure from restarting.
– Do not shunt or decommission any fuses.
Adhere to the correct ampere count when
replacing fuses.
– Keep live parts moisture-free. It can lead to
short-circuit.

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Safety
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Discharged material
DANGER!
Risk of injury from discharged material!
Discharged material may lead to injuries to the
eyes and face.
Therefore:
– Always wear protective goggles.
– Always position yourself in such a way that you
are not hit by the mortar being discharged.
Noise
WARNING!
Hearing impairment due to noise!
The noise level generated in the work area can
cause serious hearing impairment.
Therefore:
– Always wear ear protection while working.
– Check only in the danger zone as long as
necessary.
Hazardous dusts
WARNING!
Health hazard caused by dust!
In the long term, inhaled dust can lead to lung
damage or have other adverse health effects.
Therefore:
– Wear a simple breathing mask for all work in the
danger zone.
Moving components
WARNING!
Risk of injury due to moving components!
Rotating and/or linear moving components can
cause serious injuries.
Therefore:
– Do not touch moving parts or work on them
during operation.
– Do not open covers during operation.
– Adhere to the follow-up time:
Before opening the covers, ensure that the
parts are no longer moving.
– Wear tight fitting protective clothing in the
danger zone.

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Safety
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Dirt and objects lying around
ATTENTION!
Danger of stumbling due to dirt and objects
lying around!
Dirt and objects lying around can cause slipping or
stumbling thus leading to severe injuries.
Therefore:
– Always keep the work area clean.
– Get rid of all things that are no longer required.
– Mark stumbling zones with yellow-black stripes.
7.7 Safety equipment
WARNING!
Danger of death due to non-functioning safety
equipment!
The safety equipment ensures the highest level of
safety in operation. Even if work processes
become a little more complicated due to safety
equipment, they must never be decommissioned.
Safety is guaranteed only with intact safety
equipment.
Therefore:
– Before starting work, check if the safety
equipment is functioning properly and has been
correctly installed.
– Use safety equipment at all times.
– Do not obstruct access to safety systems such
as emergency stop buttons, pull cords etc.
7.8 Reaction in case of danger and in case of accidents
Preventive measures Always be prepared for accidents or fire!
Keep First Aid equipment (first-aid box, bandages etc.) and fire
extinguisher handy.
Familiarize personnel with accident signalling equipment, first-
aid and rescue equipment.
Keep access routes free for emergency vehicles.

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Safety
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In case of falls:Act appropriately Activate emergency-stop immediately.
Take first-aid measures.
Recover persons from the danger zone.
Inform responsible person at the operational site.
Inform the doctor and/ or the fire brigade.
Make access routes free for emergency vehicles.
7.9 Labelling
The following symbols and warning signs can be seen in the work
area. They refer to the environment in which they are installed.
WARNING!
Danger of injury due to illegible symbols!
With time, the adhesive and the signs can become
dirty and fade out in some other way.
Therefore:
– Keep all safety, warning and operating signs in
easily legible condition.
– Immediately renew damaged signs or
weakened adhesives.

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Technical data JETSET pro in case
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8 Technical data JETSET pro in case
8.1 General information
Detail Value
Unit
Weight 8,1
kg
8.2 Connection
Detail Value
Coupling 25M-Teil
8.3 Operating conditions
Environment
Detail Value
Unit
Temperature range 5-40
°C
9 Sound power level
Guaranteed sound power level L
WA
95dB (A)
10 Vibrations
Weighted effective value of acceleration to which the upper body parts are exposed <2.5 m/s²

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Overview JETSET pro in case
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11 Overview JETSET pro in case
1 2
5
Fig. 1: Gluing gun
1 Fine plaster attachment, glue gun for JETSET pro
2 Spray cap for glue (hose) for JETSET pro
3 JETSET pro DN25 Ewo
4 Spraying cap S12
5 Sponge ball for DN25
3
4

PFT JETSET pro in case Safety - Overview - Operation - Spare parts lists
Overview JETSET pro in case
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1
Fig. 2: Gluing gun
1 Extension for remote control cable - 25 m
2 Tool roll bag 350 x 400
3 Round file 5 mm
4 Round file 4 mm
5 Sleeve brush for cleaning JETSET
6 Air nozzle tube 140 mm, inner diameter 4 mm
7 Reamer with toolholder JETSET
2
3
4
5
6
7
Table of contents