Philips HTS3592/93 User manual

©Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.
Version 1.Version 0.0
LASER PRODUCT
©
TABLE OF CONTENTS
Page
Production Speci cations ...............................................................................................1-3
D Instruction................................................................................................................2-1
Mechanical and Dismantling Instructions ........................................................................3-1
Software Upgrades........................................................................................................... -1
Trouble Shooting Chart .................................................................................................... -1
Set Mechanical Exploded view ....................................................................................... -1
Revision List ...................................................................................................................
Location of PCB Boards & version variation & repair scenario matrix.....................1-2
CLASS 1
GB
313978536101
Published by Helen-RY 1207 Service Audio Printed in The Netherlands Subject to modification
Wiring Diagrams ................................................................................................6-1
Electrical Diagrams and Print-layouts .................................................................7-1
Safety Instruction, Warning & Notes................................................................................1-
8
9-1
Version 1.1
6
Home Theater BD Player
FU
4
5
Service
HTS3592/93
GB
Second Generation
This service manual is for HTS3592 Second Generation model,
which is different from the previous generation HTS3592/93
model.
For Second Generation model the serial number begin with
KX2AXXXXXXXXXX.Refer to the rating lable illustration at right.

MAIN BOARD
A
MPLIFIER BOARD
LOADER
POWER BOARD
PCB BOARD LOCATION:
Version Variation
HTS3592M2
Type/Versions
Features /93
Power supply rating:220-240V ,50Hz X
Power consumption:110W X
Repair Scenario Matrix
HTS3592M2
Type/Versions
Board in used /93
Main Board C
Front Control Board C
Amplifier Board C
Power Board C
*Bd:Board Level Replacement
*C:Component Level Repair
1-2

Note
• Specifications and design are subject to change
without notice.
Region codes
The type plate on the back or bottom of the
home theater shows which regions it supports.
Media formats
•AVCHD, BD, BD-R/ BD-RE, BD-Video,
DVD-Video, DVD+R/+RW, DVD-R/-RW,
DVD+R/-R DL, CD-R/CD-RW, Audio CD,
Video CD/SVCD, Picture files, MP3 media,
WMA media, DivX Plus HD media, USB
storage device
•RMVB (Available only in Asia Pacific and China)
File formats
•Audio: .aac, .mka, .mp3, .wma, .wav, .mp4, .m4a
•Video:
•.avi, .divx, .mp4, .mkv, .asf, .wmv, .mpg,
.mpeg,
•.rmvb, .rm (Available only in Asia Pacific
and China)
•Picture: .jpg, .jpeg, .gif, .png
Amplifier
•Total output power: 600W RMS (30% THD)
•Frequency response: 20 Hz-20 kHz / ±3 dB
•Signal-to-noise ratio: > 65 dB (CCIR) /
(A-weighted)
•Input sensitivity:
•AUX: 2 V
•Music iLink: 1 V
Country
China
DVD BD
CC
Video
•Signal system: PAL / NTSC
•HDMI output: 480i/576i, 480p/576p, 720p,
1080i, 1080p, 1080p24
Audio
•S/PDIF Digital audio input:
•Coaxial: IEC 60958-3
•Optical:TOSLINK
•Sampling frequency:
•MP3: 32 kHz, 44.1 kHz, 48 kHz
•WMA: 44.1 kHz, 48 kHz
•Constant bit rate:
•MP3: 32 kbps - 320 kbps
•WMA: 48 kbps - 192 kbps
Radio
•Tuning range:
•Europe/Russia/China: FM 87.5-108 MHz
(50 kHz)
•Asia Pacific/Latin America: FM 87.5-108
MHz (50/100 kHz)
•Signal-to-noise ratio: FM > 45 dB
•Frequency response: FM 180 Hz-12.5 kHz /
±3 dB
USB
•Compatibility: Hi-Speed USB (2.0)
•Class support: USB Mass Storage Class
(MSC)
•File system: FAT16, FAT32, NTFS
•Maximum memory support: < 160 GB
Main unit
•Power supply: 220-240 V~, 50 Hz
•Power consumption: 110 W
•Standby power consumption: 0.9 W - 0.5 W
•Dimensions (WxHxD): 360 x 58 x 325 mm
•Weight: 2.62 kg
Subwoofer
•Output power: 100 W RMS (30% THD)
•Impedance: 4 ohm
•Speaker drivers: 133 mm (5.25") woofer
•Dimensions (WxHxD): 160 x 267.5 x 265
mm
•Weight: 2.55 kg
Product Specifications:
HTS3592M2/93
1-3

Speakers
Center speaker:
•Output power: 100 W RMS (30% THD)
•Speaker impedance: 4 ohm
•Speaker drivers: 1 x 63.5 mm (2.5") woofer
•Dimensions (WxHxD): 160 x 85 x 95 mm
•Weight: 0.37 kg
Front/Rear speaker:
•Output power: 4 x 100 W RMS (30% THD)
•Speaker impedance: 4 ohm
•Speaker drivers: 1 x 76.2 mm (3") twin driver
•Dimensions (WxHxD):
•Speakers: 85 x 160 x 95mm
•Tall speakers: 240 x 1007 x 240 mm
•Weight:
•Speakers: 0.35 kg/each
•Tall speakers: 1.57 kg/each
Remote control batteries
•2 x AAA-R03-1.5 V
Laser
•Laser Type (Diode): InGaN/AIGaN (BD),
AIGaInP (DVD/CD)
•Wave length: 405 +7 nm/-7 nm (BD), 655
+10 nm/-10 nm (DVD), 790 +10 nm/-20 nm
(CD)
•Output power (Max. ratings): 20 mW (BD), 6
mW (DVD), 7 mW (CD)
1-4

Safety instruction
1. General safety
Safety regulations require that during a repair:
. Connect the unit to the mains via an isolation transformer.
. Replace safety components indicated by the symbol ,
only by components identical to the original ones. Any
other component substitution (other than original type)
may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, you must
return the unit in its original condition. Pay, in particular,
attention to the following points:
. Route the wires/cables correctly, and fix them with the
mounted cable clamps.
. Check the insulation of the mains lead for external
damage.
. Check the electrical DC resistance between the mains
plug and the secondary side:
1) Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2) Set the mains switch the “on” position (keep the
mains cord unplug).
3) Measure the resistance value between the mains
plug and the front panel, controls, and chassis
bottom.
4) Repair or correct unit when the resistance
measurement is less than 1M
¡
.
5) Verify this, before you return the unit to the
customer/user (ref. UL-standard no. 1492).
6) Switch the unit “off”, and remove the wire between
the two pins of the mains plug.
2.Laser safety
This unit employs a laser. Only qualified service personnel
may remove the cover, or attempt to service this device
(due to possible eye injury).
Laser device unit
Type :SemiconductorlaserGaAlAs
Wavelength : 650nm (DVD)
: 780nm (VCD/CD)
Output power : 7mW (DVD)
:10mW(DVD/CD)
Beam divergence: 60 degree
Note: Use of controls or adjustments or performance of
procedure other than those specified herein, may result in
hazardous radiation exposure. Avoid direct exposure to
beam.
Safet
y
instruction, Warnin
g
& Notes
1-5

Warning
1.General
. All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handing during
repair can reduce life drastically. Make sure that, during
repair, you are at the same potential as the mass of the
set by a wristband with resistance. Keep components and
tools at this same potential. Available ESD protection
equipment:
1) Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable)
4822 310 10671.
2) Wristband tester 4822 344 13999.
. Be careful during measurements in the live voltage
section. The primary side of the power supply , including
the heat sink, carries live mains voltage when you
connect the player to the mains (even when the player is
“off”!). It is possible to touch copper tracks and/or
components in this unshielded primary area, when you
service the player. Service personnel must take
precautions to prevent touching this area or components
in this area. A “lighting stroke” and a stripe-marked
printing on the printed wiring board, indicate the primary
side of the power supply.
. Never replace modules, or components, while the unit is
“on”.
2. Laser
. The use of optical instruments with this product, will
increase eye hazard.
. Only qualified service personnel may remove the cover
or attempt to service this device, due to possible eye
injury.
. Repair handing should take place as much as possible
with a disc loaded inside the player.
. Text below is placed inside the unit, on the laser cover
shield:
Notes: Manufactured under licence from Dolby
Laboratories. The double-D symbol is trademarks of Dolby
Laboratories, Inc. All rights reserved.
CAUTION: VISIBLE AND INVISIBLE LASER
RADIATION WHEN OPEN, AVOID EXPOSURE
TO BEAM.
1-6

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SolderJoint
1-7

Lead-Free requirement for service
INDENTIFICATION:
Regardless of special logo (not always indicated)
One must treat all sets from 1.1.2005 onwards, according
next rules.
Important note: In fact also products a little older can also
be treated in this way as long as you avoid mixing
solder-alloys (leaded/ lead-free). So best to always use
SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be
respected by the workshop during a repair:
xUse only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-paste is
required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste within
workshops should be avoided because paste is not easy
to store and to handle.
xUse only adequate solder tools applicable for lead-free
solder alloy. The solder tool must be able
oTo reach at least a solder-temperature of 400°C,
oTo stabilize the adjusted temperature at the
solder-tip
oTo exchange solder-tips for different applications.
xAdjust your solder tool so that a temperature around
360°C – 380°C is reached and stabilized at the solder
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400°C otherwise
wear-out of tips will rise drastically and flux-fluid will be
destroyed. To avoid wear-out of tips switch off un-used
equipment, or reduce heat.
xMix of lead-free solder alloy / parts with leaded solder
alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed
solder alloy types (leaded and lead-free). If one cannot
avoid, clean carefully the
solder-joint from old solder alloy and re-solder with new
solder alloy (SAC305).
xUse only original spare-parts listed in the
Service-Manuals. Not listed standard-material
(commodities) has to be purchased at external
companies.
xSpecial information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for
de-soldering always use highest lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
‘dry-packaging’ (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on
indicator-label in the bag, the BGA-IC possibly
still has to be baked dry. This will be
communicated via AYS-website.
Do not re-use BGAs at all.
xFor sets produced before 1.1.2005, containing
leaded soldering-tin and components, all needed
spare-parts will be available till the end of the
service-period. For repair of such sets nothing
changes.
xOn our website:
www.atyourservice.ce.Philips.com
You find more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information
within the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
Notes
1-8

HDMI
MIC-IN Converter
EN Before using your product, read all accompanying safety
information
4x
4x
4x
4x
8x
User manual
2-1
Brief Guide

1
1
EN Stand mount the speakers
2-2

2
2x
3
1x
2-3

2
EN Connect the home theater
FRONT
RIGHT
FRONT
LEFT FRONT
CENTER
REAR
RIGHT
REAR
LEFT
SUB
WOOFER
SUB
WOOFER
FRONT
LEFT
FRONT
CENTER
FRONT
RIGHT
REAR
LEFT
REAR
RIGHT
FRONT
RIGHT
FRONT
LEFT
FRONT
CENTER
REAR
RIGHT
REAR
LEFT
SUB-
WOOFER
2-4

OPTICAL
OPTICAL OUT
HDMI OUT (ARC)
HDMI OUT (ARC)
OPTICAL
HDMI IN
HDMI ARC
HDMI + OPTICAL
HDMI IN (ARC)
3
EN Connect to TV in one of these ways
2-5

LR
AUDIO IN
HDMI OUT (ARC)
HDMI OUT (ARC)
HDMI IN
DIGITAL IN
COAXIAL COAXIAL
LR
AUDIO OUT
HDMI + COAXIAL
HDMI IN
HDMI + AUDIO L/R
AUDIO L/R
COAXIAL
2-6

2
3
1
4
EN Switch on the home theater
2-7

HDMI
TV
1
HOME THEATERHOME THEATER
5
6
2
3
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EN Complete the first time setup
2-8

2
3
4
3
2
1
6
EN Use your home theater
2-9

MUSIC iLINK
21
1
3
2
3
3.5MM
STEREO
2-10

LAN
LAN
1
2-11

Congratulations on your purchase, and welcome
WR3KLOLSV7RIXOO\EHQHÀWIURPWKHVXSSRUWWKDW
Philips offers, register your product at
www.philips.com/welcome.
Remote control
This section includes an overview of the remote control.
1
2
7
3
4
5
9
11
12
19
20
21
13
6
16
17
18
8
10
15
14
Your home theater
Main unit
This section includes an overview of the main unit.
aDisc compartment
bDisplay panel
c(Open/Close)
Open or close the disc compartment, or
eject the disc.
d(Play/Pause)
Start, pause or resume play.
eSOURCE
Select an audio or video source for the home
theater.
f(Standby-On)
Switch the home theater on or to standby.
2-12