Phoenix Contact HTP10 1000 User manual
User manual
Connection Box for Mobile Touch Panel
2019-01-16
PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
phoenixcontact.com
108500_en_00
Connection Box for Mobile Touch Panel
UM EN HTP10 1000 CB, Revision 00
Designation Version Order No.
HTP10 1000 CB 1047323
User manual
This user manual is valid for:
Table of contents
108500_en_00 PHOENIX CONTACT 3 / 20
Table of contents
1 Introduction ................................................................................................................................7
1.1 Purpose of the document.......................................................................................7
1.2 Preconditions.........................................................................................................7
1.3 Intended use..........................................................................................................9
1.4 Notes on this document.......................................................................................10
1.4.1 Contents of document ..........................................................................10
1.5 Documentation for further reading .......................................................................10
1.6 Information about MD 2006/42/EC ......................................................................10
1.6.1 Quantitative safety relevant specifications for emergency stop-button and
enabling control device ........................................................................11
1.6.2 Relationship between Performance Level and Safety Integrity Level ...11
1.6.3 Abbreviations .......................................................................................12
1.7 Emergency stop switch........................................................................................12
2 Safety notes .............................................................................................................................13
2.1 Labeling of warning notes....................................................................................13
2.2 General safety instructions ..................................................................................13
2.3 Personnel safety instructions...............................................................................14
2.4 ESD information...................................................................................................16
3 Description of the module ........................................................................................................17
3.1 Front view ............................................................................................................18
3.2 Rear view.............................................................................................................19
3.3 Bottom.................................................................................................................19
3.4 Top ......................................................................................................................20
3.5 Type plate............................................................................................................20
4 Displays and operating elements .............................................................................................21
4.1 Power LED ..........................................................................................................21
4.2 Illuminated emergency stop LED (illuminated E-stop only)..................................21
4.3 Ethernet status LEDs...........................................................................................21
4.4 Status LED bar ....................................................................................................22
5 Mounting and installation instructions ......................................................................................23
5.1 Drilling template for wall mounting .......................................................................23
5.2 Installing the connection box ...............................................................................23
HTP10 1000 CB
4 / 20 PHOENIX CONTACT 108500_en_00
6 Connections and wiring ............................................................................................................25
6.1 Wiring up the connection box ..............................................................................26
6.2 Terminal strip S16................................................................................................27
6.2.1 Power supply .......................................................................................27
6.2.2 Pin assignment ....................................................................................28
6.3 Terminal strip S10................................................................................................29
6.3.1 Pin assignment ....................................................................................29
6.4 Ethernet...............................................................................................................30
6.4.1 Pin assignment ....................................................................................30
6.5 Changes to the wiring ..........................................................................................31
6.6 Closing the connection box..................................................................................32
7 Configuration ...........................................................................................................................33
7.1 Box ID configuration ............................................................................................34
7.2 Brightnessof illuminated emergency stop ............................................................35
8 Validating the connection box ..................................................................................................37
9 Operation and handling ............................................................................................................39
9.1 Operating states ..................................................................................................39
9.2 Operating behavior ..............................................................................................40
10 Diagnosis .................................................................................................................................41
11 Maintenance ............................................................................................................................43
12 Disposal ...................................................................................................................................45
12.1 Disposalof the module .........................................................................................45
13 Technical data .........................................................................................................................47
13.1 In general.............................................................................................................47
13.2 Power supply.......................................................................................................47
13.3 Ambient conditions ..............................................................................................47
13.4 Interfaces.............................................................................................................47
13.5 Emergency stop functions on the connection box................................................48
13.6 Dimensions, weight .............................................................................................48
14 Options ....................................................................................................................................49
14.1 Emergency stop button........................................................................................49
14.1.1 Technical data ......................................................................................49
Table of contents
108500_en_00 PHOENIX CONTACT 5 / 20
14.2 Key-operated switch............................................................................................49
15 EC directives, standards and regulations .................................................................................51
15.1 EC directives .......................................................................................................51
15.2 Standards ............................................................................................................51
15.3 Regulations..........................................................................................................53
A Appendixes...............................................................................................................................55
A 1 List of figures .......................................................................................................55
A 2 List of tables ........................................................................................................57
A 3 Index....................................................................................................................59
HTP10 1000 CB
6 / 20 PHOENIX CONTACT 108500_en_00
Introduction
108500_en_00 PHOENIX CONTACT 7 / 62
1 Introduction
1.1 Purpose of the document
This document describes the connection box HTP10 1000 CB.
This document contains all of the relevant requirements from the Machinery Directive
2006/42/EC.
1.2 Preconditions
This document contains information for persons who meet the following requirements:
This manual is not addressed to end customers! Necessary safety notes for the end
customer have to be taken into the customer manual in the respective national language
by the machine builders and system providers.
Table 1-1 Preconditions
Target group Requisite knowledge and abilities
Project engineer Technical basic education (advanced technical education,
engineering degree or corresponding professional
experience),
Knowledge of:
– The method of operation of a PLC,
– Current valid safety regulations,
– Advanced knowledge of functional safety,
– The application.
Electrician Technical training in electrical engineering (based on
industry standard training guidelines).
Knowledge of:
– Current valid safety regulations,
– Wiring guidelines,
– Circuit diagrams,
– System analysis and troubleshooting,
– Principles of functional safety,
– Professional manufacture of electrical connections in
conformity with national and international regulations.
HTP10 1000 CB
8 / 62 PHOENIX CONTACT 108500_en_00
Start-up technician Technical basic education (advanced technical education,
engineering degree or corresponding professional
experience),
Knowledge of:
– Current valid safety regulations,
– Method of operation of the machine or system,
– Fundamental functions of the application,
– System analysis and troubleshooting,
– Principles of functional safety,
– Setting options on the operating devices.
Service technician Technical basic education (advanced technical education,
engineering degree or corresponding professional
experience),
Knowledge of:
– The method of operation of a PLC,
– Current valid safety regulations,
– Method of operation of the machine or system,
– Diagnostic options,
– Principles of functional safety,
– Systematic fault analysis and troubleshooting.
Table 1-1 Preconditions
Target group Requisite knowledge and abilities
Introduction
108500_en_00 PHOENIX CONTACT 9 / 62
1.3 Intended use
The HTP10 1000 CB is designed to connect Phoenix Contact handheld terminals with
illuminated emergency stop using HTP10 1000 CC XXX connection cable and must only be
used in conjunction with this cable.
The intended use of the HTP10 1000 CB in combination with a HTP10 1000 handheld
terminal ranges from monitoring and parameterization right through to the operation of
machines, such as:
– Injection molding machines
– Robots
– Textile machines
– Printing machines
– and similar
An emergency stop button is provided on the connection box as an optional safety function.
The machine manufacturer is responsible for selecting a handheld terminal that is suitable
for the machine and designing any possible additional options that must be implemented in
accordance with the legally required hazard and risk evaluation.
The safety electronics of the emergency stop bypassing is designed with double circuits
and facilitates implementation up to category 4 PL e in accordance with EN ISO 13849-1 or
SIL 3 in accordance with EN 61508.
The acknowledgment device of the handheld terminal is wired directly via the connection
box and is not evaluated within it.
The optional key-operated switch is also wired directly.
According to VDMA 24364:2018-05 an application in LABS zone III is possible.
Please also observe the appendices relating to the intended use of the handheld terminal.
HTP10 1000 CB
10 / 62 PHOENIX CONTACT 108500_en_00
1.4 Notes on this document
This manual is an integral part of the product. It is to be retained over the entire life cycle of
the product and should be forwarded to any subsequent owners or users of the product. For
end user necessary safety information and information must be integrated in the instruction
manual for end users in the specific national language by the engine builder or the system
provider.
This documentation must be legible and available to the specified persons and must be
read and understood from them.
1.4.1 Contents of document
– Safety notes
– General product description
– Displays and operating elements
– Mounting and installation instructions
– Connections and wiring
– Operating behavior
– Configuration
– Technical data
– Options
– Directives and standards
1.5 Documentation for further reading
Certificates (e.g. UL certificate) that may be required can be obtained Phoenix Contact
upon request.
1.6 Information about MD 2006/42/EC
This project engineering manual is compliance with Machinery Directive 2006/42/EC.
To avoid ambiguity for users, the following table shows the comparison of the old terms of
Machinery Directive 98/37/EC and the new ones of Machinery Directive 2006/42/EC.
This change to the terminology has also been implemented in the corresponding standard
EN ISO 13850:2015.
This manual also applies to identically constructed and functionally identical customer
variants of the HTP10 1000 CB.
Because of the fact that customer variants may differ in their appearance (e.g. with a
different front cover) from the standard variant, the pictured devices used in this manual
may differ in their appearance from the devices used by you.
Table 1-2 Changed terminology
98/37/EC 2006/42/EC
Emergency switching off
(chapter 1.4.2)
Emergency stop (chapter 1.2.2)
Introduction
108500_en_00 PHOENIX CONTACT 11 / 62
1.6.1 Quantitative safety relevant specifications for emergency
stop-button and enabling control device
Phoenix Contact specifies that the safety-focused evaluation electronics and emergency
stop relay outputs of the connection box must meet category 4 PL e in accordance with EN
ISO 13849-1 or SIL 3 in accordance with EN 61508.
This evaluation electronics only evaluates the emergency stop function.
The approval control device for handheld terminals is wired directly via the box and is not
evaluated in the box. The specification is thus aimed at the handheld terminal type. Its
project engineering manual contains the safety parameters and B10D Information.
The optional key-operated switch on the HTP10 1000 CB is wired directly and is not
evaluated internally.
1.6.2 Relationship between Performance Level and Safety Integ-
rity Level
When evaluating safety functions by IEC 61508 the PL can be transformed into SIL by
following the equivalence table of EN ISO 13849-1.
Table 3 (acc. to EN ISO 13849-1:2015) - Correlation of Performance Level (PL) and
Safety Integrity Level (SIL))
Table 2 (acc. to EN ISO 13849-1:2015) - Performance Level (PL)
Performance Level (PL) by
EN ISO 13849-1
Safety Integrity Level (SIL) by
EN 62601
a no corresponding value
b1
c1
d2
e3
Performance Level (PL) Average probability of a dangerous
breakdown per hour 1/h
a≥10-5 to < 10-4
b≥3 x 10-6 to < 10-5
c≥10-6 to < 3 x 10-6
d≥10-7 to < 10-6
e≥10-8 to < 10-7
HTP10 1000 CB
12 / 62 PHOENIX CONTACT 108500_en_00
1.6.3 Abbreviations
1.7 Emergency stop switch
The red-yellow emergency stop button of the CB 310 meets the requirements of the EN ISO
13850. It must be designed as an emergency stop of category 0 or category 1 (see EN
60204-1 chapter 9.2.5.4.2) on the basis of the risk assessment for the machine. The
connection of the positive-break contacts to an appropriate monitoring system must meet
the safety category (in accordance with EN ISO 13849-1) which is defined by means of the
risk assessment (in accordance with EN ISO 12100:2010) of the machine.
Table 1-3 Abbreviations
Abbreviation Term Meaning
B10D - Number of cycles until 10% of the
components fail dangerously (per
channel)
MTTFDMean Time to Dangerous Failure Mean time to dangerous failure (per
channel)
DC Diagnostic Coverage Diagnostic coverage
PL Performance Level Discrete level that specifies the
capacity of safety devices to
execute a safety function under
foreseeable conditions.
PFHDProbability of Failure per Hour Probability of failure per hour
SIL Safety Integrity Level Safety integrity level
WARNING:
– Non-functional emergency stop systems can have fatal consequences! Emergency
stop switches marked in red-yellow must be effective at all times and in all operating
modes of a machine or system.
– An unlocking of the emergency stop system must not trigger an uncontrolled restart.
– The emergency stop is no substitution for safety equipment.
– Certain mechanical errors in the emergency stop can only be detected during
operation.
Following significant impact on the device (e.g. due to falling), the emergency stop
switch is checked for correct functioning.
In addition, the emergency stop must be tested cyclically (every 1 months) by
pressing the emergency stop switch.
– For further information on the emergency stop, it is essential to also observe the
"Guidelines and standards".
Safety notes
108500_en_00 PHOENIX CONTACT 13 / 62
2 Safety notes
2.1 Labeling of warning notes
2.2 General safety instructions
The HTP10 1000 CB has been developed, manufactured, tested and documented in
accordance with the ergonomic directives and appropriate safety standards. Therefore,
provided that the instructions and safety precautions relating to the intended use are
observed, the products do not pose any danger to the health of personnel or a risk of
damage to other property or equipment under normal circumstances.
The instructions contained in this manual must be precisely followed in all circumstances.
Failure to do so could result in the creation of potential sources of danger or the disabling of
integrated safety devices.
Apart from the safety instructions listed in this manual, the occupational safety precautions
and accident prevention measures appropriate to the situation in question must also be
observed.
Handling the connection
box
You have chosen a high-quality product that is fitted with the latest, high sensitive
electronics. The following information must be observed while operating the device to
prevent any malfunctions or damage caused by improper handling:
This symbol indicates hazards that could lead to personal injury.
There are three signal words indicating the severity of a potential injury.
DANGER
Indicates a hazard with a high risk level. If this hazardous situation is not
avoided, it will result in death or serious injury.
WARNING
Indicates a hazard with a medium risk level. If this hazardous situation is not
avoided, it could result in death or serious injury.
CAUTION
Indicates a hazard with a low risk level. If this hazardous situation is not avoided,
it could result in minor or moderate injury.
This symbol together with the NOTE signal word alerts the reader to a situation
which may cause damage or malfunction to the device, hardware/software, or
surrounding property.
Information
Here you will find additional information or detailed sources of information.
Safety information
Describes important safety-related requirements or informs about essential
safety-related coherences.
DANGER: Risk of personal injury caused by disabled safety devices!
The correct functioning and safety of damaged products can no longer be guaranteed as
the safety devices are disabled. Damaged products must never be installed or placed into
operation. Faulty products must be replaced immediately.
HTP10 1000 CB
14 / 62 PHOENIX CONTACT 108500_en_00
Phoenix Contact does not accept any liability or provide any warranty for consequential
damages caused by:
– Not observing standards and directives
– Unauthorized changes
– Incorrect usage
– Not observing the instructions in this document
2.3 Personnel safety instructions
WARNING:
The following application areas are expressly excluded for the HTP10 1000:
– Use in areas where there is a risk of explosion or fire
– Use in the mining industry
– Outdoor use
– Use in non-stationary applications
NOTE: Improper handling will destroy the module or the control system!
– Turn off the supply voltage before inserting or removing modules. Otherwise, the
modules can be destroyed or undefined signal states can cause damage to the
connection box.
– To avoid damaging the HTP10 1000 CB during further or return transport, the original
packaging must be used for the transport.
CAUTION:
– Do not lay the cables over sharp edges to avoid damaging the cable sheath.
– Never mount the device in the vicinity of heat sources or direct sunlight.
– Avoid exposing the device to mechanical vibrations, excessive dust, humidity or to
strong magnetic fields.
– Never clean the housing, operating panel and operating elements with solvents,
scouring agent or scrubbing sponges. To clean the device, use a soft cloth and a bit
of water or a mild cleaning agent.
– Make sure that no foreign objects or liquids can penetrate the device. At regular
intervals and especially after severe vibrations (e.g. a fall), check the protective
covers on the device, ensure all housing screws are firmly tightened and check the
housing or cable feed through for damage.
– If the device still indicates an error, remove it from operation and send it, including a
detailed error description, to your supplier or the relevant after-sales service office.
WARNING: Danger of personal injury due to electric shock
– Only supply the device with power from voltage sources having protective extra-low
voltage (e.g. SELV or PELV acc. to IEC 61131-2)
– Only connect voltages and circuits which are safely separated from dangerous
voltages (e.g. by means of sufficient insulation) to connections, terminals or
interfaces up to a rated voltage of 50 V.
Safety notes
108500_en_00 PHOENIX CONTACT 15 / 62
CAUTION: Danger of fire in case of component failure!
In final application, make sure that the 24 V DC power supply to the operator panel is
adequately fused! Therefore a fuse that complies with UL 248 and is rated max. 3.15 A
must be used.
WARNING:
– The machine manufacturer must design the connection box correctly based on the
risk assessment.
– The device may only be operated when it is in a flawless condition and in compliance
with the operating instructions.
– The operator must have the required level of training and know and understand the
specific details of what constitutes the intended use in accordance with the operating
instructions.
– The safety notes in the subsequent chapters must always be observed.
– Further important information about safety and EMC is included in the appendices.
WARNING:
– If emergency stop devices are attached to detachable or wireless operating stations
(e.g. pluggable, portable programming devices), then at least one emergency stop
device must always be available on the machine.
– Handheld terminals that are not used (not connected) must be placed in storage so
that there is no risk of them being confused with a connected handheld terminal.
– No persons must be in the hazard area of the machine while a handheld terminal is
being connected/disconnected from the connection box.
– The connection box must not be installed in the hazard area of the machine.
HTP10 1000 CB
16 / 62 PHOENIX CONTACT 108500_en_00
2.4 ESD information
Electronic component are generally put at risk by electro-static discharges (Electro Static
Discharge). An electro-static charge can occur during any activity involving movement. ESD
can occur with any touch.
Most discharges are so low that they are not noticeable. However, they can nevertheless
put unprotected electronic components at risk or even destroy them. Therefore, any
handling with open electronics is only permissible with the application of effective ESD
protection.
When handling open electronics, please follow the following ESD measures:
– Only touch open electronics if this is absolutely necessary.
– Wear a conductive ESD wristband.
– Use conductive mats.
– Establish a conductive connection between device/system, mat, wristband, and
grounding connection.
– Cotton work clothes are preferred over synthetic fiber materials.
– Keep work area free of highly isolating materials (e.g. Styrofoam, plastics, nylon, ...).
– Use ESD protection even for defective modules.
Generally avoid, for modules which are mounted in an enclosure, direct contact with any
accessible electronic components, such as non-equipped terminals.
Description of the module
108500_en_00 PHOENIX CONTACT 17 / 62
3 Description of the module
The HTP10 1000 CB is a connection box for HTP10 1000 handheld devices with a
connection cable HTP10 1000 CC xxx and enables devices to be connected/disconnected
during operation without opening the machine-/equipment-based emergency stop circuits.
This is achieved, as the relay of the internal safety electronics ensures that the emergency
stop circuits remain closed once a handheld device has been disconnected.
The following connection cable is supported:
– HTP10 1000 CC xxx
The connection box can optionally be equipped with an emergency stop and key-operated
switch as an external operating element.
At the time of delivery, the rear wall of the connection box is not bolted to the rest of the box
(Section 5.2, “Installing the connection box”).
If the handheld terminal which should be connected to the connection box is equipped
with external operating elements they can not be used.
WARNING: Danger of personal injury due to not active emergency stop!
Only handheld terminals with an illuminated emergency stop button may be plugged into
the HTP10 1000 CB. Otherwise it is possible that the emergency stop can not be
triggered because the handheld terminal is possibly unplugged.
HTP10 1000 CB
20 / 62 PHOENIX CONTACT 108500_en_00
3.4 Top
Figure 3-4 Top HTP10 1000 CB
1Type plate
3.5 Type plate
Figure 3-5 Sample type plate
1Manufacturer
2Material name
3Article number
4Serial number
5Technical data (voltage / current)
6Production date
7Ambient temperature
8UL certification
9TÜV certification
10 CE conformity mark
11 RoHS mark
12 Information about electronics scrap regulations
13 Country of origin
1
Ord.No. 1047323-00
110119
5
13 7 6 8
12
3
2
4
Other manuals for HTP10 1000
1
Table of contents
