Phoenix Contact HTP10 1000 User manual

User manual
Connection Box for Mobile Touch Panel

2019-01-16
PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
phoenixcontact.com
108500_en_00
Connection Box for Mobile Touch Panel
UM EN HTP10 1000 CB, Revision 00
Designation Version Order No.
HTP10 1000 CB 1047323
User manual
This user manual is valid for:

Table of contents
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Table of contents
1 Introduction ................................................................................................................................7
1.1 Purpose of the document.......................................................................................7
1.2 Preconditions.........................................................................................................7
1.3 Intended use..........................................................................................................9
1.4 Notes on this document.......................................................................................10
1.4.1 Contents of document ..........................................................................10
1.5 Documentation for further reading .......................................................................10
1.6 Information about MD 2006/42/EC ......................................................................10
1.6.1 Quantitative safety relevant specifications for emergency stop-button and
enabling control device ........................................................................11
1.6.2 Relationship between Performance Level and Safety Integrity Level ...11
1.6.3 Abbreviations .......................................................................................12
1.7 Emergency stop switch........................................................................................12
2 Safety notes .............................................................................................................................13
2.1 Labeling of warning notes....................................................................................13
2.2 General safety instructions ..................................................................................13
2.3 Personnel safety instructions...............................................................................14
2.4 ESD information...................................................................................................16
3 Description of the module ........................................................................................................17
3.1 Front view ............................................................................................................18
3.2 Rear view.............................................................................................................19
3.3 Bottom.................................................................................................................19
3.4 Top ......................................................................................................................20
3.5 Type plate............................................................................................................20
4 Displays and operating elements .............................................................................................21
4.1 Power LED ..........................................................................................................21
4.2 Illuminated emergency stop LED (illuminated E-stop only)..................................21
4.3 Ethernet status LEDs...........................................................................................21
4.4 Status LED bar ....................................................................................................22
5 Mounting and installation instructions ......................................................................................23
5.1 Drilling template for wall mounting .......................................................................23
5.2 Installing the connection box ...............................................................................23

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6 Connections and wiring ............................................................................................................25
6.1 Wiring up the connection box ..............................................................................26
6.2 Terminal strip S16................................................................................................27
6.2.1 Power supply .......................................................................................27
6.2.2 Pin assignment ....................................................................................28
6.3 Terminal strip S10................................................................................................29
6.3.1 Pin assignment ....................................................................................29
6.4 Ethernet...............................................................................................................30
6.4.1 Pin assignment ....................................................................................30
6.5 Changes to the wiring ..........................................................................................31
6.6 Closing the connection box..................................................................................32
7 Configuration ...........................................................................................................................33
7.1 Box ID configuration ............................................................................................34
7.2 Brightnessof illuminated emergency stop ............................................................35
8 Validating the connection box ..................................................................................................37
9 Operation and handling ............................................................................................................39
9.1 Operating states ..................................................................................................39
9.2 Operating behavior ..............................................................................................40
10 Diagnosis .................................................................................................................................41
11 Maintenance ............................................................................................................................43
12 Disposal ...................................................................................................................................45
12.1 Disposalof the module .........................................................................................45
13 Technical data .........................................................................................................................47
13.1 In general.............................................................................................................47
13.2 Power supply.......................................................................................................47
13.3 Ambient conditions ..............................................................................................47
13.4 Interfaces.............................................................................................................47
13.5 Emergency stop functions on the connection box................................................48
13.6 Dimensions, weight .............................................................................................48
14 Options ....................................................................................................................................49
14.1 Emergency stop button........................................................................................49
14.1.1 Technical data ......................................................................................49

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14.2 Key-operated switch............................................................................................49
15 EC directives, standards and regulations .................................................................................51
15.1 EC directives .......................................................................................................51
15.2 Standards ............................................................................................................51
15.3 Regulations..........................................................................................................53
A Appendixes...............................................................................................................................55
A 1 List of figures .......................................................................................................55
A 2 List of tables ........................................................................................................57
A 3 Index....................................................................................................................59

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Introduction
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1 Introduction
1.1 Purpose of the document
This document describes the connection box HTP10 1000 CB.
This document contains all of the relevant requirements from the Machinery Directive
2006/42/EC.
1.2 Preconditions
This document contains information for persons who meet the following requirements:
This manual is not addressed to end customers! Necessary safety notes for the end
customer have to be taken into the customer manual in the respective national language
by the machine builders and system providers.
Table 1-1 Preconditions
Target group Requisite knowledge and abilities
Project engineer Technical basic education (advanced technical education,
engineering degree or corresponding professional
experience),
Knowledge of:
– The method of operation of a PLC,
– Current valid safety regulations,
– Advanced knowledge of functional safety,
– The application.
Electrician Technical training in electrical engineering (based on
industry standard training guidelines).
Knowledge of:
– Current valid safety regulations,
– Wiring guidelines,
– Circuit diagrams,
– System analysis and troubleshooting,
– Principles of functional safety,
– Professional manufacture of electrical connections in
conformity with national and international regulations.

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Start-up technician Technical basic education (advanced technical education,
engineering degree or corresponding professional
experience),
Knowledge of:
– Current valid safety regulations,
– Method of operation of the machine or system,
– Fundamental functions of the application,
– System analysis and troubleshooting,
– Principles of functional safety,
– Setting options on the operating devices.
Service technician Technical basic education (advanced technical education,
engineering degree or corresponding professional
experience),
Knowledge of:
– The method of operation of a PLC,
– Current valid safety regulations,
– Method of operation of the machine or system,
– Diagnostic options,
– Principles of functional safety,
– Systematic fault analysis and troubleshooting.
Table 1-1 Preconditions
Target group Requisite knowledge and abilities

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1.3 Intended use
The HTP10 1000 CB is designed to connect Phoenix Contact handheld terminals with
illuminated emergency stop using HTP10 1000 CC XXX connection cable and must only be
used in conjunction with this cable.
The intended use of the HTP10 1000 CB in combination with a HTP10 1000 handheld
terminal ranges from monitoring and parameterization right through to the operation of
machines, such as:
– Injection molding machines
– Robots
– Textile machines
– Printing machines
– and similar
An emergency stop button is provided on the connection box as an optional safety function.
The machine manufacturer is responsible for selecting a handheld terminal that is suitable
for the machine and designing any possible additional options that must be implemented in
accordance with the legally required hazard and risk evaluation.
The safety electronics of the emergency stop bypassing is designed with double circuits
and facilitates implementation up to category 4 PL e in accordance with EN ISO 13849-1 or
SIL 3 in accordance with EN 61508.
The acknowledgment device of the handheld terminal is wired directly via the connection
box and is not evaluated within it.
The optional key-operated switch is also wired directly.
According to VDMA 24364:2018-05 an application in LABS zone III is possible.
Please also observe the appendices relating to the intended use of the handheld terminal.

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1.4 Notes on this document
This manual is an integral part of the product. It is to be retained over the entire life cycle of
the product and should be forwarded to any subsequent owners or users of the product. For
end user necessary safety information and information must be integrated in the instruction
manual for end users in the specific national language by the engine builder or the system
provider.
This documentation must be legible and available to the specified persons and must be
read and understood from them.
1.4.1 Contents of document
– Safety notes
– General product description
– Displays and operating elements
– Mounting and installation instructions
– Connections and wiring
– Operating behavior
– Configuration
– Technical data
– Options
– Directives and standards
1.5 Documentation for further reading
Certificates (e.g. UL certificate) that may be required can be obtained Phoenix Contact
upon request.
1.6 Information about MD 2006/42/EC
This project engineering manual is compliance with Machinery Directive 2006/42/EC.
To avoid ambiguity for users, the following table shows the comparison of the old terms of
Machinery Directive 98/37/EC and the new ones of Machinery Directive 2006/42/EC.
This change to the terminology has also been implemented in the corresponding standard
EN ISO 13850:2015.
This manual also applies to identically constructed and functionally identical customer
variants of the HTP10 1000 CB.
Because of the fact that customer variants may differ in their appearance (e.g. with a
different front cover) from the standard variant, the pictured devices used in this manual
may differ in their appearance from the devices used by you.
Table 1-2 Changed terminology
98/37/EC 2006/42/EC
Emergency switching off
(chapter 1.4.2)
Emergency stop (chapter 1.2.2)