Phoenix International dryWIRE 1205431 User manual

MODEL PART # DESCRIPTION (All 50-60 Cycles) TEMP
RANGE** INSULATION CHAMBER SIZE CAPACITY WEIGHT & DIMENSIONS
Type 4 Series Model
100˚ to 550˚F
(38˚ to 288˚C)
+/-25˚F (14˚C)
Adjustable
Thermostat
Control with
Indicator Light
2"
Fiberglass
35" x 21" x 47"
(89 cm x 53 cm x
119 cm)
Up to 24 12" or
16 16" spools or
coils
450 lb (204 kg)
45" x 29" x 55"
(114 cm x 74 cm
x 140 cm)
dryWIRE® 1205431 240/480V AC* @ 2500 watts with installed thermometer
dryWIRE® 1205430 240/480V AC* @ 2500 watts
*Operation on Direct Current (DC) will damage oven and void warranty.
**Average stabilized temperature @ 70˚F ambient temperature.
OPERATING INSTRUCTIONS
dryWIRE® Flux Cored Electrode
Wire Stabilization Ovens
www.phx-international.com
8711 West Port Avenue •Milwaukee, WI 53224 USA •Telephone: [phone] •Fax: [phone]
Phoenix International, Inc.
N5610275A
dryWIRE
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www.phx-international.com
8711 West Port Avenue •Milwaukee, WI 53224 USA •Telephone: [phone] •Fax: [phone]
Phoenix International, Inc.
WIRING
dryWIRE® ovens are designed for AC single phase power
only. Note: dryWIRE® ovens are factory wired for 480 volts
and can be rewired for 240 volts. Refer to wiring diagrams. For
cord connection to the power supply, attach a 15-amp plug of
corresponding voltage rating to the cord provided.
GROUNDING
dryWIRE® ovens are equipped with a green grounding screw in
the junction box.
GUIDE TO STORAGE
Once flux cored wire is removed from its initial packaging, the
unused portion should be stored in a dryWIRE® oven not to
exceed 300°F (150°C) for coils or wire baskets, 250°F (121°C) for
fiberboard spools or 150°F (65°C) for plastic spools. Never store
wire in its original plastic bag. Precise temperatures for wire
storage and reconditioning should be obtained from the wire
manufacturer’s technical department.
VENTING
For normal holding operation set easily adjusted vent on the
door about 1/4 open.
TEMPERATURE SETTING
The dryWIRE® oven temperature range is 100°F (38°C) to 550°F
(288°C). The thermostat dial is calibrated from 100°F (38°C) to
550°F (288°C). Required oven temperature setting is obtained by
rotating dial to line up desired temperature with indicator light.
The indicator light illuminates only when voltage is being
applied to the heating elements. Momentary rotation past
desired temperature setting may be necessary to activate the
indicator light in order to locate it for indexing purposes.
Thermostat is accurate to +/-25°F (14°C) at the sensing bulb;
however, temperature may vary slightly at different areas in the
oven chamber since this is a convection type oven.
EXCESS HEAT
At maximum setting, the actual temperature in portions of
the oven near the heating elements may reach approximately
660°F (349°C). Temperatures over 550°F (288°C) are not
recommended. They may cause oven damage and/or
unacceptably high exterior surface temperatures.
REPAIR: SPARE PARTS
Enclosed within these instructions are wiring diagrams and a
repair parts list for your oven. For critical welding operations
requiring continuous holding we would suggest carrying all the
parts listed in the Suggested Spare Parts section in this manual.
AMP DRAW
240V = 10.4 amps
480V = 5.2 amps
OVEN DESCRIPTION
BEFORE PLACING OVEN IN SERVICE:
1. Secure dryWIRE® oven base to the ground. (See Securing Oven to Ground in this manual.)
2. Run oven at 350°F (177°C) for two hours with the vent hole fully open and the oven door slightly
open. This will help purge the oven of any contaminates.
3. Contact the wire manufacturer regarding the appropriate temperatures for holding the spools of wire,
specifically plastic spools.
4. If using plastic spools in the dryWIRE® oven, test a few spools in the oven at the manufacturer’s
recommended temperature. If warping or core distortion occurs, turn temperature down 10°F (5°C)
and retest. If neccessary, continue testing.

dryWIRE® Type 24 Flux Cored Electrode Wire Stabilization Oven
WIRING DIAGRAMS
CAUTION:
All wiring should be done by
licensed electricians in
accordance with state and local
codes, as well as the NEC
(National Electrical Code)
Standards. Improper
installation or use may result in
serious injury. Always remove
oven from power source before
troubleshooting or repairing.
SECURING OVEN TO GROUND
SECURING OVEN: METHOD 1
1. Making sure that there will be a minimum of 4 3/4" (12.1 cm)
from the back of the oven to the nearest wall or obstacle (see Fig.
1), sink two ackermanns into the floor a minimum of 43" (109.2
cm) apart. Note: Make sure the hold-downs will reach the oven.
2. Using the openings found on the outside of both feet, attach
the hold-downs (found with original packaging) to each of the
ackermanns.
SECURING OVEN: METHOD 2
1. Making sure that there will be a minimum of 4 3/4" (12.1 cm)
from the back of the oven to the nearest wall or obstacle (see Fig.
2), sink two ackermanns into the floor a minimum of 35 1/8" (89.2
cm) apart. Note: Make sure the hold-downs will reach the oven.
2. Using the slots found on the back of both feet, slide the oven back
making sure the ackermann bolt is in the slot. Use a washer and
bolt to secure the oven to the floor.
CAUTION:
Due to the large capacity and overall size of
the dryWIRE® oven, the oven must be secured
to the ground in order to prevent forward
tipping. Oven may become unstable when
oven door is in an open position. Failure to
properly secure the oven base to the ground
can result in harm.
WIRING DIAGRAM FOR:
Type 24 Series 480V
WIRING DIAGRAM FOR:
Type 24 Series 240V

www.phx-international.com
8711 West Port Avenue •Milwaukee, WI 53224 USA •Telephone: [phone] •Fax: [phone]
Phoenix International, Inc.
OVEN FAILS TO OPERATE: NO HEAT
1. If oven indicator light will not illuminate, check power supply.
2. Check indicator light for continuity. If defective, replace indicator
light.
3. Check thermostat on front. If indicator light illuminates,
power is being supplied through thermostat to dual heating
elements. Turn knob from low to high setting and return. A
definite "snap" should be heard at low temperature end and
indicator light should turn off and on with each "snap" cycle. If
"snap" is not heard and indicator light fails to operate, replace
entire themostat. (See Replacement Parts section in this manual.)
4. If thermostat operates satisfactorily, check continuity of heating
elements at bottom of oven. (Access through removable lower
panels.) Failure of one element will prevent oven operation on
480 volts. If operating on 240 volts failures of one element will
cause very slow heating. If defective, remove oven from power
source and replace both elements.
OVEN OPERATES: OVERHEATS
1. Check thermostat operation as in number 3 (Oven Fails to
Operate: No Heat) and number 2 (Oven Operates: Temperature
Setting Off).
OVEN OPERATES: TEMPERATURE SETTING “OFF”
1. Check thermostat operation as in number 3 (Oven Fails to
Operate: No Heat).
2. If thermostat continues to operate satisfactorily, recalibrate per
Checking Thermostat Calibration section in this manual.
NOTE:
When replacing heating elements, always
replace both elements. Pairing of one new
element with an old element will cause
rapid failure of old element.
SHELVING ADJUSTMENT & SPOOL PLACEMENT
The dryWIRE® oven has adjustable shelving to accomodate
different diameter wire packaging. Ovens are provided with rods
to build three shelves. If additional shelving is required, refer to
Replacement Parts section.
Spools should be placed on the two center rods for each shelf so that
the wire is stored in the middle of the oven. For optimal heating of
the oven interior, spools should be spaced evenly throughout. Make
sure to leave some space between each spool for air circulation to
remove excess moisture.
1. Grasp rod and slide against one side of oven interior.
2. Lift the other side up to the top of the shelving bracket notch.
3. Roll rod forward out of notch or pull forward until clear of
notch opening.
4. Rods can be arranged in a variety of ways. Additional shelving
kits can be added. See Replacement Parts section in this manual.
NOTE:
The tolerance on the shelving rods are tight
for safety reasons.
CAUTION:
Packaging materials are susceptible
to damage from high temperature.
Contact wire manufacturer for temperate
recommendations.
TROUBLESHOOTING

dryWIRE® Type 24 Flux Cored Electrode Wire Stabilization Oven
For normal daily operation, the following spare parts and
quantities are recommended to have inventoried for every
10 units of dryWIRE® ovens in use.
NOTE:
For users of large oven quantities, or users
not in North America, we recommend
keeping an inventory of additional spare
parts to support day to day operation.
SUGGESTED SPARE PART QUANTITY PER
10 OVENS PART #
Heating Element Kit 1 1257090
Thermostat Kit 1 1257080
Door Latch 1 7550280
Gasket Kit 1 1257154
THERMOSTAT KIT DOOR LATCH
Each thermostat is adjusted at the factory and calibrated on precision instruments to control temperatures
accurately. Adjustment or re-calibration is not needed unless the thermostat has been mishandled in transit
or changed or abused while in service.
To Check Calibration:
1. Use a good grade mercury thermometer to check temperature. For griddle control, use a disc type thermocouple.
Drop a couple drops of oil on griddle surface plate and place thermocouple disc flat into the oil.
2. Turn the dial of the thermostat to 300˚ mark.
3. Allow enough time for temperature to stabilize or until several temperature readings are identical.
CHECKING THERMOSTAT CALIBRATION
A door mounted thermometer (part #1250300) is available for dryWIRE®
ovens and can be easily installed in the field. Factory installation is
available with original order (see chart on cover). This thermometer
indicates internal temperature range of 100˚ to 700˚F with an accuracy
specification of +/-10˚.
ACCESSORY NOTE:
SUGGESTED SPARE PARTS

www.phx-international.com
8711 West Port Avenue •Milwaukee, WI 53224 USA •Telephone: [phone] •Fax: [phone]
Phoenix International, Inc.
To order spare or replacement parts please visit our website: www.phx-international.com.
When ordering, please confirm that you are ordering parts for the correct oven.
ORDERING INFORMATION
REPLACEMENT PARTS
# DESCRIPTION QTY PART #
3Latch 1 7550280
2Vent Cover 1 2605700
Thermostat Cover 1 5110110
Shelf Bracket 8 2751910
Heating Element Guard 1 2751580
4Thermostat Kit
1257080Thermostat 1
Thermostat Knob 1
Conduit Kit
1257150Conduit Box 1
Conduit Box Cover 1
Heating Element Kit 1257090
Element 2
5Shelving Kit (Makes One Shelf) 1257100
Shelving Tubes 4
Gasket Kit
1257154
Gasket (per foot) 14
Horizontal Gasket Holding Strip 2
Vertical Gasket Holding Strip 2
1Thermometer Kit
1250300
Door Mounted Thermometer 1
Mounting Bracket 1
Cover 1
1Thermometer Kit
5Shelving Kit
3Latch
4Thermostat Kit
2Vent Cover

dryWIRE® Type 24 Flux Cored Electrode Wire Stabilization Oven
AWS (TYPE)
Air Conditioned Storage
Before Opening
(RH=Relative Humidity)
DryRod Oven Holding
Temp After Opening
After Exposure to Moisture,
Sucient Amount of Time to Aect Weld Quality
Recondition Step #1 Rebake Step #2
Cellulose
EXX10, EX11, EXX20
70˚–120˚F (21˚–49˚C)
50% Max RH 100˚–120˚F (38˚–49˚C) Not Recommended Not Recommended
Titania
EXX12, EX13, EXX14
70˚–120˚F (21˚–49˚C)
50% Max RH 100˚–120˚F (38˚–49˚C) 180˚–230˚F (82˚–110˚C) ½ Hour
250˚–300˚F (121˚–149˚C)
1 Hour
Iron Powder M.S.
EXX24, EX27
70˚–120˚F (21˚–49˚C)
50% Max RH 100˚–120˚F (38˚–49˚C) 180˚–230˚F (82˚–110˚C) ½ Hour
400˚–500˚F (204˚–260˚C)
½ Hour
Iron Powder Low Hydrogen
EXX18, EX28
Low Hydrogen
EXX15, EX16
Low Hydrogen High Tensile
EXXX15, EXX16, EXXX18
70˚–120˚F (21˚–49˚C)
50% Max RH 250˚–300˚F (121˚–149˚C) 180˚–220˚F (82˚–104˚C) 1½ Hour
650˚–750˚F (343˚–399˚C)
1 Hour
Stainless
EXXX-15, EXXX-16
40˚–120˚F (4.5˚–49˚C)
60% (+/-10) Max RH 250˚–300˚F (121˚–149˚C) 180˚–220˚F (82˚–104˚C) 1½ Hour
500˚–600˚F (260˚–316˚C)
1 Hour
Inconnel
Monel
Kickel
Hard-Surfacing
40˚–120˚F (4.5˚–49˚C)
60% (+/-10) Max RH 150˚–200˚F (66˚–93˚C) 180˚–230˚F (82˚–110˚C) ½ Hour Not Recommended
Brasses
Bronzes
40˚–120˚F (4.5˚–49˚C)
60% (+/-10) Max RH 150˚–200˚F (66˚–93˚C) Not Recommended Not Recommended
Granulated Flux
Agglomerated Flux
40˚–120˚F (4.5˚–49˚C)
60% (+/-10) Max RH 100˚–200˚F (38˚–93˚C) Contact Manufacturer for Specic Temperatures
Flux Cored Wire
EXXT-1, EXXT-2,
EXXT-5, EXXT-G
40˚–120˚F (4.5˚–49˚C)
60% (+/-10) Max RH 250˚–300˚F (121˚–149˚C) Contact Manufacturer for Specic Temperatures
NOTE: Proper redrying temperatures depend upon the electrode type and its condition. Contact your electrode manufacturer for specic instructions involving critical operations. Phoenix
International, Inc. does not accept liability for damage to electrodes and/or welded products resulting from the use of this table. Temperatures and times shown are recommended and are not
guaranteed to be correct.
Eliminate expensive rework and protect welding profits!
•Recondition/rebake procedures for electrode coatings exposed to moisture are included.
•Removeelectrodesfromcardboardcontainersbeforeplacinginovens.
•Electrodecoatingsshouldnotbeexposedtothere-bakingtemperaturewithoutfirstbeingreconditionedata
lower temperature. Failure to do so may result in breakdown of electrode coatings. After re-baking, lower
temperature to holding level until reissued.
GUIDE TO ELECTRODE & FLUX STABILIZATION
WARRANTY
Phoenix International, Inc. warrants its products against defects in
material and workmanship. The company will, at its discretion, repair
or replace any properly installed Phoenix International manufactured
product which fails under normal operating conditions within one year
from date of receipt. Contact the factory for return authorization before
returning the product to Phoenix International freight prepaid. If our
inspection confirms that the product is defective under terms of this
warranty, it will be repaired/replaced and returned freight prepaid.
This warranty applies only to products sold by Phoenix International,
Inc. and specifically excludes installation or de-installation labor,
transportation or equipment of another manufacturer used in
conjunction with Phoenix International products. No other warranty,
expressed or implied, exists beyond this warranty declaration.
Phoenix constantly strives to improve its products and therefore reserves
the right to change design, materials and specifications without notice.
The Guide to Electrode & Flux Stabilization
is also available as a laminated card and poster.
Please visit www.phx-international.com or email [e-mail] to receive yours FREE!

www.phx-international.com
8711 West Port Avenue •Milwaukee, WI 53224 USA •Telephone: [phone] •Fax: [phone]
Phoenix International, Inc.
For more information on these and other great products from
PHOENIX INTERNATIONAL, INC.
please visit our website at: www.phx-international.com
Take your treated electrodes with you!
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dirt, dust, grease, moisture and more
• Requiresonlyonequarterturnforapositivethreadedseal
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