Phonic PM801 User manual

SERVICE MANUAL
Inte grated Mobile Sound System
PM801

PHONIC CORPORATIONPM801 SERVICE MANUAL
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PM801 SERVICE MANUALPHONIC CORPORATION Page 3
CONTENTS
SERVICE MANUAL
PM801
PAGE
PANEL LAYOUT ......................................................................................................... 3
POWER....................................................................................................................... 4
CH1~2 ......................................................................................................................... 5
ch3~4 .......................................................................................................................... 6
CH5~6 ......................................................................................................................... 7
CH7~8 ......................................................................................................................... 8
BOM
MAIN PCB-PART LIST ............................................................................................... 9
MISCELLANEOUS ITEMS ...................................................................................... 12
POWER REQUIREMENT CLASSIFICATION .......................................................... 14

PHONIC CORPORATION
PANEL LAYOUT
PM801 SERVICE MANUAL Page 4Page 3
ACRYLIC 529-20032-000-0
HOUSING 543-20210-0100
LED 100-00150-040-0
P / SW 210-02101-010-0
D / KNOB 542-20320-020-0
MASTER 022-10450-010-0
P / KOB 540-20530-020-0
LEVEL 023-50270-080-0
P / KOB 540-20540-020-0
MUTE 210-02201-390-0
P / KNOB 542-60240-020-0
100-00010-030-0 TONE 022-10430-020-0
AC / S 211-12300-040-0
+48V 210-07080-030-0
AUX BUS INPUT
211-00021-052-0
PREFADER OUTPUT
CH1~8 / MAIN OUTPUT
211-01602-500-0

PHONIC CORPORATIONPM801 SERVICE MANUAL
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PM801 SERVICE MANUALPHONIC CORPORATION Page 5
POWER

PHONIC CORPORATIONPM801 SERVICE MANUAL
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PM801 SERVICE MANUALPHONIC CORPORATION Page 5
CH1~2

PHONIC CORPORATIONPM801 SERVICE MANUAL
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PM801 SERVICE MANUALPHONIC CORPORATION Page 7
ch3~4

PHONIC CORPORATIONPM801 SERVICE MANUAL
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PM801 SERVICE MANUALPHONIC CORPORATION Page 7
CH5~6

PHONIC CORPORATIONPM801 SERVICE MANUAL
Page 8 Page 9
Ref. Phonic Part No. Specications
PM801 SERVICE MANUALPHONIC CORPORATION
CH7~8

PHONIC CORPORATIONPM801 SERVICE MANUAL
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Ref. Phonic Part No. Specications
PM801 SERVICE MANUALPHONIC CORPORATION
MAIN PCB-PART LIST
BOM
VR102A-H 022-10430-020-0 S.ROT/VR 100K4B 20MM P
VR190 022-10450-010-0 S.ROT/VR 100KW 30MM P
VR101A-H 023-50270-080-0 D.ROT/VR 5K2BX2 22.5MM
C703 030-10768-000-0 E/C 100MF Z 63V 10*17 P
C701.702 030-10788-000-0 E/C 100MF Z 100V 13*20 P
C705.706 030-22848-002-0 E/C 2200MF Z 35V 16*27 P
C101A-H.704 030-47666-0A0-0 E/C 47MF M 63V 6.3*11 T
C110A-H 030-47726-000-0 E/C 470MF M 16V 8*16 P
C102A-H.103A-H 033-22665-000-0 LN E/C 22MF K 63V 8*12 P
C500 058-47236-001-0 LINE/C 0.0047MF M 400V
C510 058-47485-000-0 LINE/C 0.47MF K 300V
LED101A-H 100-00010-030-0 LED BL-B5141 RED
LED2001 100-00150-040-0 LED 2*4mm BL-RGE131 Green
IC705 160-00002-909-0 IC ST7915 TO-220-D(ST)
IC704 160-00005-909-0 IC ST7815 TO-220-D(ST)
IC101-AH.190.191 160-00017-500-0 IC NJM4580D DIP(JRC)
SW100 210-02101-010-0 PSH/SW SDDLB10074U-PJ
SW101A-H 210-02201-390-0 PSH/SW SP70300-0202-11F1-N
SW102 210-07080-030-0 DIP/SW DP/DPL-08
JK104 211-00021-052-0 2P RCA/J SCJ-1020-2P
JK102A-H.103 211-01602-500-0 6D3/J SCJ-01602-D
JK101A-H 211-03300-240-0 XLR/J 99M-107SP1L
J120V.230V 211-06044-010-0 PIN/S 5507-04-G1-0600-0300
CN1 211-10042-070-0 4P WAFER/S P=2.54MM
CN2 211-10052-020-0 5P WAFER/S P=2.54MM
JP1 212-10041-340-0 4P WAFER/P 50MM
JP2 212-10051-410-0 5P WAFER/P 50MM
R194.196 000-10116-100-0 CF RES. 100 J 0.125W P
R704 000-10126-400-0 CF RES. 100 J 0.25W T
R117A-H.120A-H.121A-
H.190.191.192.197.198
.199
000-10316-400-0 CF RES. 10K J 1/8W T
R102A-H.126A-H 000-10416-100-0 CF RES. 100K J 0.125W P
R105A-H.106A-H 000-13216-100-0 CF RES. 1K3 J 0.125W P
R701 000-15226-400-0 CF RES. 1K5 J 0.25W T
R2001 000-22226-400-0 CF RES. 2K2 J 0.25W T
R278A-H 000-22306-400-0 CF RES. 22K J 1/8W T
R118A-H 000-24316-400-0 CF RES. 24K J 1/8W T
R702 000-33126-400-0 CF RES. 330 J 1/4W T

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PHONIC CORPORATIONPM801 SERVICE MANUAL
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Ref. Phonic Part No. Specications
PM801 SERVICE MANUALPHONIC CORPORATION
R125A-H 000-33216-400-0 CF RES. 3K3 J 0.125W T
R101A-H 000-39116-000-0 CF RES. 390 J 0.125W U
R703 000-39726-400-0 CF RES. 3.9 J 0.25W T
R110A-H 000-47016-100-0 CF RES. 47 J 0.125W P
R114A-H.124A-H 000-47216-400-0 CF RES. 4K7 J 0.125W T
R112A~H.193.195 000-47316-400-0 CF RES. 47K J 0.125W T
R161A-H.162A-H 000-47716-400-0 CF RES. 4.7 J 1/8W T
R130A-H.131A-H 000-51116-400-0 CF RES. 510 J 1/8W T
R128A~H 000-56216-400-0 CF RES. 5K6 J 1/8W T
R115A-H 000-68116-000-0 CF RES. 680 J 0.125W U
R103A-H.104A-H 000-68216-400-0 CF RES. 6K8 J 1/8W T
R122A-H.123A-H 000-68316-400-0 CF RES. 68K J 1/8W T
R116A-H 000-75216-400-0 CF RES. 7K5 J 1/8W T
R119A~H 000-91206-400-0 CF RES. 9K1 J 1/8W T
R107A-H.108A-H 006-24911-440-0 MF RES. 2K49 F 0.125W T
R113A-H 006-75011-440-0 MF RES. 7K5 F 0.125W T
R109A-H.111A-H 006-82501-440-0 MF RES. 825 F 0.125W T
C120A-H.121A-H.190 030-10636-0A0-0 E/C 10MF M 25V 5*11 T
C117A-H 040-10428-040-0 ML/C 0.1MF Z 50V 5 T
C116A-H 040-47425-060-0 ML/C 0.47MF K 50V T
C119A-H.191.195.196.1
98.199.707.708
030-47638-0A0-0 E/C 47MF Z 25V 5*11 T
C111A-H.112A-H.118A-
H.192.197.200
042-10124-050-0 C/C2 100PF J 50V T
C113A-H.114A-
H.193.194.201.202
042-10328-050-0 C/C2 0.01MF Z 50V 5 T
C104A-H.105A-H.106A-
H.107A-H.108A-H.109A
042-33125-050-0 C/C2 330PF K 50V T
D701.702.703.704.705.7
10.711.712.713
090-00007-020-0 DIODE IN4004 SILTEK T
ZD702 090-01223-000-0 Z/DIODE 22V 0.5W 1N5251B
ZD703 090-01273-010-0 Z/DIODE 27V K 0.5W UNIZON
ZD701 090-01513-110-0 Z/DIODE 51V 1W (1N4757)
D101A-H.102A-H.103A-
H.104A-H
090-02000-020-0 DIODE 1N4148 T
D1 090-10000-000-0 B/DIODE PB154
Q703 120-00000-800-0 TRN 2SC1815 GR TO-92-D REEL(TO)
Q103A-H.104A-H 120-00001-010-0 TRN 2SC2240 TO-92-D REEL(TO)

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PHONIC CORPORATIONPM801 SERVICE MANUAL
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Ref. Phonic Part No. Specications
PM801 SERVICE MANUALPHONIC CORPORATION
Q702 120-00005-000-0 TRN MJE340 SOT32-D(ON/MO)
Q105A-H 121-00000-200-0 TRP 2SA1015GR TO-92-D REEL(TO)
Q101A-H.102A-H 121-00000-500-0 TRP 2SA970-BL TO-92-D REEL (TO)
Q701 122-00000-200-0 TRF 2SK30A GR TO-92-D(TO)

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PHONIC CORPORATIONPM801 SERVICE MANUAL
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Ref. Phonic Part No. Specications
PM801 SERVICE MANUALPHONIC CORPORATION
MISCELLANEOUS ITEMS
313-00000-060-0 RUBBER WASHER TO-2203
314-00000-050-0 BUSHES 602S(V.O)
526-10050-110-0 HEAT SINK 50*30*15 POD1860
590-33006-100-0 M/E RUD SCR. M3.0*6 NI
610-60300-501-0 PAN SPR. WAS. D3.0*D5.3*0.5 NI
POWER SW 210-02101-010-0 PSH/SW SDDLB10074U-PJ
211-12300-040-0 AC/S 0717-1-PS
SHORT PIN*1 212-06020-200-0 PIN/P PD50-02-Anl
GND*1 212-10010-000-8 1P WAFER/P 60MM GRN/YLW
379-29131-111-0 M.WIRE UL1617 #18 130MM BWN
379-29131-121-0 M.WIRE UL1617 #18 130MM RED
510-21410-000-0 FRONT PANEL PM801 PHONIC
511-20910-000-0 BACK PANEL PM801 PHONIC
516-20580-000-0 TOP COV. PM801 PHONIC
517-20820-000-0 BOT. COV. PM801 PHONIC
518-20490-000-0 LF COV. PM801 PHONIC
518-20500-000-0 RT COV. PM801 PHONIC
POWER SW KONB 529-20032-000-0 LED ACRYLIC LENS 11.5*6*t3
540-20420-020-0 R/KNOB 877C BODY+8423C LINE D:11.4
540-20430-020-0 R/KNOB 877C BODY+8423C LINE D9.5
POWER SW 542-20320-020-0 P/KNOB ABS BLK
POWER SW BUSHING 543-20210-020-0 P/KNOB BUSH. BLK ABS
551-20079-420-0 PUSH BRKT ABS I SERIES
551-60013-000-0 LF BRKT PPC1100/1200/PCR2213
551-60015-000-0 RT BRKT. PCR2213
560-21290-000-0 CARTON PM801
561-21480-000-0 G/B PM801
562-60095-000-0 LF PULP PANEL PCR2213
562-60096-000-0 RT PULP PANEL PCR2213
FOR OWN. MANU.*1 568-00003-000-0 #10 240*340*0.05
568-20004-000-0 PE BAG 550*300*0.05
568-30011-000-0 PE BAG 300*110*0.05
572-00000-050-0 DRYER 5g
573-10124-010-0 GND LABLE
573-60240-000-0 S/N LABEL PHONIC
573-60343-000-0 LABEL BLUE D=8mm
590-03004-200-0 M/E FLT SCR. M3.0*4 BLK
GND*1 590-04010-100-0 M/E FLT SCR. M4*10 NI
590-23004-200-0 M/E BID SCR. M3*4 BLK
590-23006-200-0 M/E BID SCR. M3.0*6 BLK

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PHONIC CORPORATIONPM801 SERVICE MANUAL
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Ref. Phonic Part No. Specications
PM801 SERVICE MANUALPHONIC CORPORATION
591-03008-200-0 T/P FLT SCR. M3.0*8 BLK
600-00403-510-0 HEX. NUT M4.0*3.5 NI
610-30400-501-0 TOOTH WAS. D4.0*D8.5*0.5 NI
615-20062-620-0 BOSS H-18
ALL LED 615-20092-620-0 LED HOUSING LED3-13

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Ref. Phonic Part No. Specications
PHONIC CORPORATIONPM801 SERVICE MANUAL
POWER REQUIREMENT CLASSIFICATION
UL 070-60178-800-0 X’MER 115/230V PM801
280-5016B-000-0 FUSE 500MA 250V UL/CSA/JIS S
370-08010-721-0 P/CORD 120V 10A 6F 3PUL/CSA
574-00C60-110-0 OWN. MANU. PM801 PHONIC
IEC 070-60178-800-0 X’MER 115/230V PM801
280-25165-000-6 FUSE 250mA 250V SEMKO
370-15010-921-0 P/CORD IEC 10A 6F 3P SVT
574-00C60-110-0 OWN. MANU. PM801 PHONIC
SA 070-60178-800-0 X’MER 115/230V PM801
280-25165-000-6 FUSE 250mA 250V SEMKO
370-15010-921-0 P/CORD IEC 10A 6F 3P SVT
574-00C60-110-0 OWN. MANU. PM801 PHONIC
SAA 070-60178-800-0 X’MER 115/230V PM801
280-10263-001-0 FUSE 1A 250V VDE/CE S (GTD-1)
370-11010-821-0 P/CORD 240V 10A 6F 3P SAA SVT
574-00C60-110-0 OWN. MANU. PM801 PHONIC
BS 070-60178-800-0 X’MER 115/230V PM801
280-10263-001-0 FUSE 1A 250V VDE/CE S (GTD-1)
370-01010-921-0 P/CORD 240V 10A 6F 3P
574-00C60-110-0 OWN. MANU. PM801 PHONIC
JIS 070-20920-600-0 X’MER 100V JIS PM801
280-5016B-000-0 FUSE 500MA 250V UL/CSA/JIS S
370-16A10-629-0 P/CORD 100V 12A 2M 1MM/2P JIS
574-00C60-130-0 OWN. MANU. PM801 PHONIC JIS

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Ref. Phonic Part No. Specications
PHONIC CORPORATIONPM801 SERVICE MANUAL