Piergiacomi MMP-10 User manual

MMP-10 /MMP-15 INSTRUCTION MANUAL
Page 1Date rev.: 07/07/2008
Rev.00
INSTRUCTION MANUAL
REV
.
00
MMP
-
15
MMP
-
10

MMP-10 /MMP-15 INSTRUCTION MANUAL
Page 2Date rev.: 07/07/2008
Rev.00
CONTENTS OF MANUAL
This manual contains the following information :
-Chapter 1 –Page 3 –Security regulations
-Chapter 2 –Page 3 -Machine description
-Chapter 3 –Page 4–Installation of the machine
-Chapter 4–Page 4–How to use the machine
-Chapter 5–Page 5–How to change cutting length
-Chapter 6 –Page 5-Replacement of the cutting plate
-Chapter 7–Page 6-Maintenance of the machine
7.1 –Page 6-Replacement of the cutting blade
-Chapter 8–Page 7-Technical information
Page 8 -Conformity Declaration
NOTICE
The manufacturer reserves the right to change or modify the information contained
in this manual at any time without prior warning.

MMP-10 /MMP-15 INSTRUCTION MANUAL
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Fig. 1
–
MMP
-
10
1. SECURITY REGULATIONS
Before any kind of adjustment or registration to be performed on the machine, be sure the
compressed air supply system is not connected.
WARNING!!! Piergiacomi Sud S.r.l. refuses all responsibilities for any damage
caused to operators if the machine’s chassis has been removed or modified;
therefore it is strictly forbidden to perform any maintenance or registration while the machine
is in use.
2. MACHINE DESCRIPTION
The machinesMMP-10/15 have been
specifically designed for cutting loose
electronics components of various shape and
dimension (transistors, LED, capacitors,
resistances etc).
The cutting plate 1 (D) and the mask 2 (F) has
holes where the components to cut should be
inserted.
The peculiarity of this mask is that it fits a
large number of different type of components
with a pitch of 1.27 or multiple.
The standard cutting length is determined from
the cutting plate (3 mm), but it can be
changed adding the masks 1 and 2 ( F & G)
supplied with the machine.
The machine is a pneumatic type activated by
acommand pedal supplied with the machine.
The differences between machine MMP-10 and
the model MMP-15 it’s only in the exterior
dimensions and in the work area.
WARNING!
The insertion of components different from the
ones mentioned above could cause damages.
Here below, the main parts of the machine as shown in the Figure 1:
A -Machine body
B –Case for rests collection
C -Cylinder ( MMP-10 run 50mm –MMP-15 run 100mm)
D -Cutting Plate 1
E -Cutting Plate 2
F -Mask 1
G -Mask 2
H -Cutting blade
A
B
C
D
E
F
G
H

MMP-10 /MMP-15 INSTRUCTION MANUAL
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BLUE
NEUTRAL
NEUTRAL
BLUE
AIR
SUPPLY
Fig. 2
3. INSTALLATION OF THE MACHINE
The machine is supplied with all
the parts already assembled
except compressed air connection.
The connection of the tube
command pedal and of the cylinder
have to be done accordingly their
colours:
BLUE(input)and NEUTRAL
(output)as shown in Figure 2.
Connect the air supply tube at the
compressed air source.
Put the command pedal in a place
accessible only to the operator.
The air supply has to be done with
low lubricated air at a pressure of
6 bar.
4. HOW TO USE THE MACHINE
Insert one or more components in
vertical position inside the relative
holes (based on your cutting needs) as
shown in Figure 3.
Deeply push and then release the
command pedal.
The machine has completed the
working cycle.
At this point is possible to extract the
cut components and insert new ones.
WARNING!
The insertion of components different
from those listed on the Chapter 2
could cause damages.
F
ig. 3
–
MMP
-
10

MMP-10 /MMP-15 INSTRUCTION MANUAL
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MASK 2
MASK 1
Fig.
4
–
MMP
-
10
5. HOW TO CHANGE CUTTING LENGTH
Whenever you need to cut a component
at a bigger length than the standard one
(3 mm),standard masks 1 and 2,
(supplied with the machine), can be
added by screwing the 4 screws supplied,
in order to obtain the cutting height of
4,5 mm (the standard mask supplied is of
thickness 1,5 mm).
On request we realize masks with
thickness suitable for the client’s request.
WARNING!
Don’t use screws different and/or longer
from those supplied with the machine,as
these could stick out from the cutting
plate and cause damages to the cutting
plate.
6. REPLACEMENT OF THE CUTTING PLATE
Whenever you need to cut a
component with a smaller length
or with a special pitch replace
the cutting plate 1 with a special
plate.
Follow phases as shown in the
Figure 6 :
1-Unscrew all the screws
A.
2-Remove the cutting plate
1and clean the support
surface.
3-Put on the new cutting
plate.
4-Screw all the screws
fixing well the plate.
WARNING!
Respect the safety regulations
indicated in Chapter 1.
On request can be realized lower special cutting plates interchangeable with the original one.
Fig. 5
–
MMP
-
15
CUTTING PLATE 1
SCREWS A

MMP-10 /MMP-15 INSTRUCTION MANUAL
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SCREWS B
7. MAINTENANCE
TO MAKE PERIODICALLY:
OPERATIONS:
-Lubricate the blade by making flow some oil drops through the plate’s holes and afterwards making some
unloaded operations with the machine.
-General cleaning of the machine (do not use the solvents or corrosive products)
CONTROL:
-Check maintenance of the pneumatic system and the fixing of the screws.
-Check maintenance of the cutting plate 1, and in case see the instructions of Chapter 6.
-Check maintenance of the cutting blade, and in case see the instructions of Chapter 7.1.
7.1 REPLACEMENT OF THE CUTTING BLADE
If after checking the
maintenance status of the
blade, the replacement of
the damaged parts is
needed, please follow the
phases here listed:
1-Remove the cutting
plate 1 as indicated
in the Chapter 6.
2-Unscrew the
screws A.
3-Remove the cutting
plate 2.
4-Unscrew the
screws B.
5-Provide with a pair
of anti-cut gloves.
6-Remove the cutting
blade.
7-Clean the support
surface.
8-Insert the new
cutting blade.
9-Screw the screws B
10-Insertthe cutting
plate 2.
11-Screw screws A.
WARNING!
Respect the safety regulations indicated on the Chapter 1.
CUTTING BLADE
SCREWS A
CUTTING
PLATE 2
Fig. 6
–
MMP
-
15

MMP-10 /MMP-15 INSTRUCTION MANUAL
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8. TECHNICAL INFORMATION
Characteristics of the MMP-10 machine
Weight : 6,5 Kg
Dimensions:28 cm (p) X 10 cm (l) X 7,8 cm (h)
Storage temperature :from –10°C to 40°C
Working Temperature :from 5°C to 40°C
Air Pressure :6 bar
Work area :51 x 43
ØPins Min. -Max. : 0.3 mm –1.3 mm
No. Max. of pins to cut :60 pins for cycle
Production : 3000 pcs/ h
Characteristics of the MMP-15 machine
Weight : 7,8 Kg
Dimensions:38 cm (p) X 10 cm (l) X 7,8 cm (h)
Storage temperature :from –10°C to 40°C
Working Temperature :from 5°C to 40°C
Air Pressure :6 bar
Work area : 51 x 93
Ø Pins Min. -Max. : 0.3 mm –1.3 mm
No. Max. of pins to cut :60 pins for cycle
Production : 3000 pcs/h
TECHNICAL ASSISTANCE OFFICE:
PIERGIACOMI SUD SRL
VIA 81A STRADA 3, FRAZIONE CENTOBUCHI,
I-63030 MONTEPRANDONE (AP) ITALY
tel. [phone]
fax [phone]
COMMERCIAL OFFICE:
PIERGIACOMI SUD SRL
VIA GRAMSCI 3
I-60022 CASTELFIDARDO (AN) ITALY
tel. [phone]-780211
fax [phone]
www.piergiacomi.com
[email protected]

MMP-10 /MMP-15 INSTRUCTION MANUAL
Page 8Date rev.: 07/07/2008
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CONFORMITY DECLARATION
PRODUCER : PIERGIACOMI SUD s.r.l.
Via 81°Strada, 3-Frazione Centobuchi
I-63030 MONTEPRANDONE (AP) -ITALY
MACHINE DESCRIPTION : MMP-10 / MMP-15
Pneumatic machinesfor cutting electronics
components.
THE MMP-10 AND MMP-15 MACHINES ARE IN CONFORMITY WITH THE
ESSENTIAL REQUISITESOF THE FOLLOWING STANDARD OR HARMONISED
NORMS AND CORRELATED DIRECTIVES :
DIRECTIVE 98/37/CE
EN 12100-1Safety of the machinery. Essential concepts, General design principles.
Part 1 –Base terminology methodology..
EN 12100-2Safety of the machinery. Essential concepts, General design principles.
Part 2 –Specifies and technical principles.
EN 294 Safety of the machinery. Safety distance for preventing upper limbs to reach
dangerous places.
EN 1050 Safety of the machinery. Principles for the risks evaluation.
Monteprandone li 08 -07 -2008 General Manager
___________________________________
Piergiacomi Sud Srl
head office > via 81° Strada, 3 –I 63030 Monteprandone (AP) commercial office > via Gramsci, 3 –I 60022 Castelfidardo (AN)
tel. [phone] –fax [phone] tel. [phone] –fax [phone]
http://www.piergiacomi.com
email : [email protected]