Pilz Pmcprotego s1 User manual

Operating Manual — No. 1001431-EN-06

Safety Card - Servo amplifiers

Operating฀Manual฀PMCprotego฀S1Operating฀Manual฀PMCprotego฀S1

PMCprotego S1

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made

for internal ur oses.

Suggestions and comments for im roving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS ®, SafetyEYE®,

SafetyNET ®, the s irit of safety® are registered and rotected trademarks of

Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Contents

ContentsContents Page

Chapter 1 Introduction

1.1Validity฀of฀documentation1-11.1.1Retaining฀the฀documentation1-11.2Overview฀of฀documentation1-21.3Definition฀of฀symbols1-3Chapter 2 Overview

2.1Unit฀structure2-12.1.1Unit฀features2-12.2Front฀view2-3Chapter 3 Safety

3.1Intended฀use3-13.1.1Permitted฀motor฀types3-23.1.2Permitted฀motor฀encoder฀types3-23.1.3Use฀of฀qualified฀personnel3-23.1.4Warranty฀and฀liability3-33.1.5Disposal3-33.2Standards3-4Chapter 4 Function Description

4.1Overview4-14.2Inputs฀and฀outputs4-34.2.1Inputs4-34.2.2Outputs4-34.2.2.1Single-pole฀outputs4-34.2.2.2Dual-pole฀outputs4-54.2.2.3Output฀test4-54.3Safety฀functions4-84.3.1Safe฀torque฀off฀-฀STO4-84.3.2Safe฀stop฀1฀-฀SS14-104.3.3Safe฀stop฀2฀-฀SS24-144.3.4Safe฀operating฀stop฀-฀SOS4-164.3.5Safely฀limited฀speed฀-฀SLS4-184.3.6Safe฀speed฀range฀-฀SSR4-224.3.7Safe฀direction฀-฀SDI4-254.3.8Safe฀brake฀control฀-฀SBC4-284.3.9Safe฀brake฀test฀-฀SBT4-304.4Operating฀mode฀of฀the฀servo฀amplifier฀4-344.5Reaction฀times4-364.6Configuration4-38

Contents

2Chapter 5 Installation

5.1General฀requirements5-15.2Dimensions5-25.3Installing฀the฀safety฀card5-3Chapter 6 Wiring

6.1General฀wiring฀guidelines6-16.2Connector฀pin฀assignment6-26.3Shielding6-36.4Digital฀inputs6-46.5Digital฀outputs6-56.5.1Supply฀voltage6-56.5.2Single-pole฀outputs6-66.5.3Dual-pole฀outputs6-76.6Encoder6-96.6.1Supply฀voltage6-96.6.2Incremental฀encoder฀with฀TTL฀signal6-9Chapter 7 Commissioning

7.1Safety฀guidelines7-17.2Initial฀commissioning7-27.3Recommissioning7-57.3.1Recommissioning฀at฀a฀restart7-57.3.2Recommissioning฀after฀error฀7-67.3.2.1Switching฀the฀inputs฀"SS1฀Activate"฀or฀"SS1฀SIL3/Reset"7-67.3.2.2Command฀"CLRFAULT"7-77.3.3Swap฀safety฀card7-87.3.3.1Download฀configuration฀from฀Configurator฀to฀safety฀card7-97.3.3.2Download฀configuration฀to฀SD฀card7-107.3.3.3Download฀configuration฀from฀SD฀card฀to฀safety฀card7-117.4Safety฀checks7-13Chapter 8 Operation

8.1Operating฀states8-28.2Testing฀the฀safe฀pulse฀disabler8-48.3Display฀elements8-58.4Messages8-6Chapter 9 Technical Details

9.1Technical฀Details9-19.2Safety฀characteristic฀data9-39.2.1Safe฀actuator฀with฀one฀encoder9-3

Contents

9.2.1.1MTTF฀>=฀10฀years9-39.2.1.2MTTF฀>=฀57฀years9-39.2.2Safe฀actuator฀with฀two฀encoders9-4Chapter 10 Glossary

Contents

1-11.1 Validity of documentation

1 Introduction

11000IntroductionIntroduction1-1.1Validity฀of฀documentation1100Validity฀of฀documentation1-Einf฀Gltigkeit฀der฀DokumentationThis฀documentation฀is฀valid฀for฀the฀product฀PMCprotego S1.฀It฀is฀valid฀until฀new฀documentation฀is฀published.][BA_Einfhrung_EinleitungThis฀operating฀manual฀explains฀the฀function฀and฀operation,฀describes฀the฀installation฀and฀provides฀guidelines฀on฀how฀to฀connect฀the฀product฀PMCprotego S1.Einf_DokumentePlease฀also฀refer฀to฀the฀following฀documents฀from฀the฀motion฀control฀range:The฀configuration฀of฀the฀expansion฀card฀is฀described฀in฀the฀online฀help฀for฀the฀Configurator฀PASconfig฀SDrive.The฀servo฀amplifier฀PMCprotegoD฀is฀described฀in฀the฀"PMCprotegoD฀operating฀manual".Details฀of฀how฀to฀set฀the฀parameters฀for฀the฀servo฀amplifier฀are฀de-scribed฀in฀the฀online฀help฀for฀the฀PDrive฀commissioning฀software.All฀these฀manuals฀can฀be฀found฀on฀the฀supplied฀CD-ROM:฀"Motion฀Con-trol".You฀will฀need฀to฀be฀conversant฀with฀the฀information฀in฀these฀documents฀in฀order฀to฀fully฀understand฀this฀manual.1.1.1 Retaining the documentation

Retaining฀the฀documentation1-Einf฀AufbewahrenThis฀documentation฀is฀intended฀for฀instruction฀and฀should฀be฀retained฀for฀future฀reference.

1.2 Overview of documentation

1 Introduction

1-21.2Overview฀of฀documentation1200Overview฀of฀documentation1-Einf_Uebersicht_Doku1 Introduction

The฀introduction฀is฀designed฀to฀familiarise฀you฀with฀the฀contents,฀struc-ture฀and฀specific฀order฀of฀this฀manual.2 Overview

This฀chapter฀provides฀information฀on฀the฀product's฀most฀important฀fea-tures.3 Safety

This฀chapter฀must฀be฀read฀as฀it฀contains฀important฀information฀on฀safety฀and฀intended฀use.4 Function Description

This฀chapter฀describes฀the฀product's฀individual฀functions.5 Installation

This฀chapter฀explains฀how฀to฀install฀the฀product.6 Wiring

This฀chapter฀describes฀the฀product's฀wiring.7 Commissioning

This฀chapter฀describes฀how฀to฀commission฀the฀product.8 Operation

This฀chapter฀describes฀the฀display฀elements,฀explaining฀their฀operation฀and฀diagnostics.9 Technical Details

10 Glossary

1-31.3 Definition of symbols

1 Introduction

1.3Definition฀of฀symbols1300Definition฀of฀symbols1-Einfhrung฀ZeichenInformation฀that฀is฀particularly฀important฀is฀identified฀as฀follows:DANGER!

This฀warning฀must฀be฀heeded!฀It฀warns฀of฀a฀hazardous฀situation฀that฀poses฀an฀immediate฀threat฀of฀serious฀injury฀and฀death฀and฀indicates฀preventive฀measures฀that฀can฀be฀taken.WARNING!

This฀warning฀must฀be฀heeded!฀It฀warns฀of฀a฀hazardous฀situation฀that฀could฀lead฀to฀serious฀injury฀and฀death฀and฀indicates฀preven-tive฀measures฀that฀can฀be฀taken.CAUTION!

This฀refers฀to฀a฀hazard฀that฀can฀lead฀to฀a฀less฀serious฀or฀minor฀injury฀plus฀material฀damage,฀and฀also฀provides฀information฀on฀preventive฀measures฀that฀can฀be฀taken.NOTICE

This฀describes฀a฀situation฀in฀which฀the฀unit(s)฀could฀be฀damaged฀and฀also฀provides฀information฀on฀preventive฀measures฀that฀can฀be฀taken.฀It฀also฀highlights฀areas฀within฀the฀text฀that฀are฀of฀partic-ular฀importance.INFORMATION

This฀gives฀advice฀on฀applications฀and฀provides฀information฀on฀special฀features.