Pioneer KEH-P5010RX1M User manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000 K-ZZD. OCT. 2000 Printed in Japan
ORDER NO.
CRT2581
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
KEH-P5010R X1M/EW
Service
Manual
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...12
4. PCB CONNECTION DIAGRAM ................................38
5. ELECTRICAL PARTS LIST ........................................46
6. ADJUSTMENT..........................................................53
7. GENERAL INFORMATION .......................................54
7.1 DIAGNOSIS ........................................................54
7.1.1 DISASSEMBLY .........................................54
7.1.2 CONNECTOR FUNCTION DESCRIPTION55
7.2 PARTS .................................................................56
7.2.1 IC................................................................56
7.2.2 DISPLAY....................................................63
7.3 OPERATIONAL FLOW CHART...........................65
8. OPERATIONS AND SPECIFICATIONS.....................66
KEH-P5010R/X1M/EW
-This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
-This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/MW/LW TUNER
KEH-P5011 X1M/EE
HIGH POWER CASSETTE PLAYER WITH FM/MW/LW TUNER
KEH-4011 X1M/EE

2
KEH-P5010R,P5011,4011
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
10
1
13
7
11
9
8
12
2
5
4
6
3
14

3
KEH-P5010R,P5011,4011
1 Cord Assy See Contrast table(2)
2 Accessory Assy CEA1917
3 Screw CBA1304
4 Handle CNC5395
5 Bush CNV3930
* 6 Polyethylene Bag E36-615
7 Polyethylene Bag CEG-162
8 Carton See Contrast table(2)
9 Contain Box See Contrast table(2)
10 Protector CHP2346
11 Protector CHP2347
12-1 Owner’s Manual See Contrast table(2)
12-2 Owner’s Manual See Contrast table(2)
12-3 Installation Manual See Contrast table(2)
* 12-4 Passport See Contrast table(2)
* 12-5 Warranty Card CRY1157
* 12-6 Caution Card CRP1238
13 Case Assy CXB3520
14 Inner Box See Contrast table(2)
Mark No. Description Part No. Mark No. Description Part No.
(1) PACKING SECTION PARTS LIST
NOTE:
-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to ∇mark on the product are used for disassembly.
-Owner's Manual, Installation Manual
Model Part No. Language
KEH-P5010R/X1M/EW CRD3286 English, Spanish, German
CRD3287 French, Italian, Dutch
CRD3293 English, Spanish, German,
French, Italian, Dutch
KEH-P5011/X1M/EE CRD3358 English, Russian
CRD3359 English, Russian
KEH-4011/X1M/EE CRD3292 English, Russian
CRD3296 English, Russian
Part No.
Mark No. Symbol and Description KEH-P5010R/X1M/EW KEH-P5011/X1M/EE KEH-4011/X1M/EE
1 Cord Assy CDE6514 CDE6222 CDE6548
8 Carton CHG4179 CHG4276 CHG4181
9 Contain Box CHL4179 CHL4276 CHL4181
12-1 Owner's Manual CRD3286 CRD3358 CRD3292
12-2 Owner's Manual CRD3287 Not used Not used
12-3 Installation Manual CRD3293 CRD3359 CRD3296
* 12-4 Passport CRY1013 Not used Not used
14 Inner Box CHW1754 Not used Not used
(2) CONTRAST TABLE
KEH-P5010R/X1M/EW, KEH-P5011/X1M/EE and KEH-4011/X1M/EE are constructed the same except for
the following:

4
KEH-P5010R,P5011,4011
2.2 EXTERIOR(KEH-P5010R/X1M/EW)
A
B

5
KEH-P5010R,P5011,4011
1 Screw BSZ26P050FMC
2 Screw BSZ30P050FMC
3 Screw BSZ30P200FMC
4 Cord Assy CDE6514
5 Fuse(10A) CEK1136
6 Case CNB2350
7 Holder CNC5704
8 Cushion CNM5210
9 Insulator CNM7083
10 Tuner Amp Unit CWM7327
11 Screw BPZ26P080FMC
12 Screw BSZ26P080FMC
13 Screw BSZ26P160FMC
14 Cord CDE6450
15 FM/AM Tuner Unit CWE1562
16 Holder CNC8815
17 Pin Jack(CN301) CKB1035
18 Terminal(CN403) CKF1059
19 Plug(CN952) CKM1270
20 Connector(CN751) CKS3408
21 Connector(CN602) CKS3568
22 Connector(CN601) CKS3581
23 Antenna Jack(CN401) CKX1056
24 Panel CNB2341
25 Holder CNC6845
26 Holder CNC7996
27 Heat Sink CNR1505
28 Detach Grille Assy CXB6154
29 Screw BPZ20P100FZK
30 Button(DETACH) CAC5789
31 Button(1–6) CAC6822
32 Button(A,B) CAC6823
33 Button(EJECT, BSM) CAC6824
34 Button(CROSS) CAC6825
35 Button(+,-) CAC6834
36 Button(SOURCE) CAC6851
37 Spring CBH2210
38 Cover CNS6171
39 Keyboard Unit CWM7339
40 LCD(LCD1902) CAW1616
41 Connector(CN1901) CKS3580
42 Holder CNC9091
43 Spacer CNM5043
44 Sheet CNM7059
45 Rubber CNV6480
46 Lighting Conductor CNV6495
47 Lighting Conductor CNV6496
48 Connector CNV6497
49 Grille Unit CXB6332
50 Chassis Unit CXB6659
51 Holder Unit CXB6681
52 Button CAC4836
53 Spring CBH1834
54 Spring CBH1835
55 Spring CBH2182
56 Bracket CNC6135
57 Bracket CNC6791
58 Arm CNV4692
59 Arm CNV4693
60 Arm CNV4728
61 Panel Unit CXB6715
62 Door CAT2109
63 Spring CBH1838
64 Screw IMS20P030FZK
65 Cassette Mechanism Module EXK4170
66 Screw ISS26P055FUC
67 IC(IC301) PAL006A
68 Transistor(Q951) 2SD2396
69 IC(IC1902) SBX8035-H
70 Terminal Cover CKX-003
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

6
KEH-P5010R,P5011,4011
2.3 EXTERIOR(KEH-P5011/X1M/EE)
A
B

7
KEH-P5010R,P5011,4011
1 Screw BSZ26P050FMC
2 Screw BSZ30P050FMC
3 Screw BSZ30P200FMC
4 Cord Assy CDE6222
5 Fuse(10A) CEK1136
6 Case CNB2350
7 Holder CNC5704
8 Cushion CNM5210
9 Insulator CNM7083
10 Tuner Amp Unit CWM7647
11 Screw BPZ26P080FMC
12 Screw BSZ26P080FMC
13 Screw BSZ26P160FMC
14 Cord CDE6450
15 FM/AM Tuner Unit CWE1566
16 Holder CNC8815
17 Pin Jack(CN301) CKB1035
18 Terminal(CN403) CKF1059
19 Plug(CN952) CKM1270
20 Connector(CN751) CKS3408
21 Connector(CN602) CKS3568
22 Connector(CN601) CKS3581
23 Antenna Jack(CN401) CKX1056
24 Panel CNB2341
25 Holder CNC6845
26 Holder CNC7996
27 Heat Sink CNR1505
28 Detach Grille Assy CXB6909
29 Screw BPZ20P100FZK
30 Button(DETACH) CAC5789
31 Button(1–6) CAC6822
32 Button(A,B) CAC6823
33 Button(EJECT, BSM) CAC6824
34 Button(CROSS) CAC6825
35 Button(+,-) CAC6821
36 Button(SOURCE) CAC6851
37 Spring CBH2210
38 Cover CNS6171
39 Keyboard Unit CWM7648
40 LCD(LCD1902) CAW1635
41 Connector(CN1901) CKS3580
42 Holder CNC9091
43 •••••
44 Sheet CNM7059
45 Rubber CNV6480
46 Lighting Conductor CNV6495
47 Lighting Conductor CNV6496
48 Connector CNV6497
49 Grille Unit CXB6948
50 Chassis Unit CXB6660
51 Holder Unit CXB6681
52 Button CAC4836
53 Spring CBH1834
54 Spring CBH1835
55 Spring CBH2182
56 Bracket CNC6135
57 Bracket CNC6791
58 Arm CNV4692
59 Arm CNV4693
60 Arm CNV4728
61 Panel Unit CXB6715
62 Door CAT2109
63 Spring CBH1838
64 Screw IMS20P030FZK
65 Cassette Mechanism Module EXK4150
66 Screw ISS26P055FUC
67 IC(IC301) TA8277H
68 Transistor(Q951) 2SD2396
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

8
KEH-P5010R,P5011,4011
2.4 EXTERIOR(KEH-4011/X1M/EE)
A
B

9
KEH-P5010R,P5011,4011
1 Screw BSZ26P050FMC
2 Screw BSZ30P050FMC
3 Screw BSZ30P200FMC
4 Cord Assy CDE6548
5 Fuse(10A) CEK1136
6 Case CNB2350
7 Holder CNC5704
8 Cushion CNM5210
9 Insulator CNM7083
10 Tuner Amp Unit CWM7493
11 •••••
12 Screw BSZ26P080FMC
13 Screw BSZ26P160FMC
14 Cord CDE6450
15 FM/AM Tuner Unit CWE1566
16 Holder CNC8815
17 •••••
18 Terminal(CN403) CKF1059
19 Plug(CN952) CKM1270
20 •••••
21 Connector(CN602) CKS3568
22 Connector(CN601) CKS3581
23 Antenna Jack(CN401) CKX1056
24 Panel CNB2631
25 Holder CNC6845
26 Holder CNC7996
27 Heat Sink CNR1505
28 Detach Grille Assy CXB6645
29 Screw BPZ20P100FZK
30 Button(DETACH) CAC5789
31 Button(1–6) CAC6822
32 Button(A,B) CAC6823
33 Button(EJECT, BSM) CAC6824
34 Button(CROSS) CAC6825
35 Button(+,-) CAC6821
36 Button(SOURCE) CAC6851
37 Spring CBH2210
38 Cover CNS6171
39 Keyboard Unit CWM7495
40 LCD(LCD1902) CAW1635
41 Connector(CN1901) CKS3580
42 Holder CNC9091
43 •••••
44 Sheet CNM7059
45 Rubber CNV6480
46 Lighting Conductor CNV6495
47 Lighting Conductor CNV6496
48 Connector CNV6497
49 Grille Unit CXB6709
50 Chassis Unit CXB6660
51 Holder Unit CXB6681
52 Button CAC4836
53 Spring CBH1834
54 Spring CBH1835
55 Spring CBH2182
56 Bracket CNC6135
57 Bracket CNC6791
58 Arm CNV4692
59 Arm CNV4693
60 Arm CNV4728
61 Panel Unit CXB6715
62 Door CAT2109
63 Spring CBH1838
64 Screw IMS20P030FZK
65 Cassette Mechanism Module EXK4150
66 Screw ISS26P055FUC
67 IC(IC301) TA8277H
68 Transistor(Q951) 2SD2396
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

10
KEH-P5010R,P5011,4011
2.5 CASSETTE MECHANISM MODULE
C
D