Pioneer RX-Z36 User manual

Q
PIONEER
MMIII
The Art of Entertainment
PION - 04596
Service
ALEVE |= )2
STEREO DOUBLE CASSETTE DECK RECEIVER
X=-Z236
RX-ZI16
RX —Z36 a RX—Z16 HAVE THE FOLLOWING :
Type Power Requirement Remarks
RX— ac RX-—Z16
| SDX) ro sO eae 10V, 120V—127V, 220V, 240V (Switchable)
50K aa ACTIOV, 120V, 220V, 240V (Switchabe ——
@ This manual is applicable to the following : RX—Z36/SDXJ, SLXJ and YPWXJ ; RX—Z16/SDXJ,
SLXJ and YPWXJ.
@ For the following : RX—Z36/SLXJ and YPWXJ ; RX—Z16/SDXJ, SLXJ and YPWXJ, refer to page
[ea ae
ARP2660
49.
CONTENTS
1.
EXPLODED
VIEWS,
PACKING
AND
BIC
INFORMATION
cccccescerccecetceeeeeesereeten
es
47
PARTS LIST ccrcccccecc cere cee eee ee teen eee e eee ene een es 2 6. FOR RX—Z36/SLXJ, YPWXJ, RX—Z16/SDXJ,
2. SCHEMATIC AND PCB CONNECTION SLXJ AND YPWXJ TYPES vorrre 49
DIAGRAMS. cecceeece tcc tte erect eet tt eet e teeters 10 7.PANEL FACILITIES -:--eeecc err e cree erect ete 54
3. PCB PARTS LIST --evrrrrr ree ter ett r eter tener rete 37 8. SPECIFICATIONS «ocr eeerer reer cere eee tee ene es 57
4. ADJUSTMENTS vovcccrcececrc tcc cee nee ee eet ene ees 41
PIONEER ELECTRONIC CORPORATION = 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan
PIONEER ELECTRONICS SERVICE INC. P.O. Box 1760, Long Beach, California 90801 U.S.A.
PIONEER ELECTRONICS OF CANADA, INC. 300 Allstate Parkway Markham, Ontario L3R OP2 Canada
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium f ‘
PIONEER ELECTRONICS AUSTRALIA PTY. LTD. 178-184 Boundary Road, Braeside, Victoria 3195, Australia TEL: [03] 580-9911 YS G6
© PIONEER ELECTRONIC CORPORATION 1993 Sy, TAN 00s. PaNedactanes

RX-Z36. RX-Z16
1. EXPLODED VIEWS, PACKING AND PARTS LIST
NOTES:
¢ Parts marked by “NSP” are generally unavailable because they are not in our Master Spare Parts List.
© The A\ mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing,
be sure to use parts of identical designation.
© Parts marked by “®” are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
1.1 EXTERIOR AND PACKING
Parts list of Exterior
Mark No. Description Parts No. Mark No. Description Parts No.
1 VOLUME KNOB AAB1264 A 41 FUSE (T800mA/250V, FU603) AEK—507
2 MIXING KNOB (MIC LEVEL) AAB1265 A 42 FUSE (T800mA/250V, FU604) AEK-—507
3. TUNER PANEL AAK2238 A 43. VOLTAGE SELECTOR (S1) AKX—507
4 AMP. PANEL AAK2239 A 44 POWER TRANSFORMER (T1) ATS1389
5 INDICATOR PANEL AAK2421 NSP 45 TRANS ASSEMBLY AWZ3863
6 DOOR PANEL AAK2241 46 SCREW ABA1153
7 REMOTE FILTER AAK2245
8 CASSETTE DOOR (L) AAN1373
9 CASSETTE DOOR (R) AAN1374
10 aeiale eek mnie eivete ee
NSP 11 VOLUME ASSEMBLY AWZ3829 Parts list of Packing
© 12 TUNER ASSEMBLY AWZ3835 ae
13 SCREW (STEEL) ABA1095 Mark No, Description Parts No.
14. SPRING ABH1078
15 KEEP PLATE ABK1017 1 FM ANTENNA ADH1008
NSP 2 DRY CELL BATTERY AEX —021
A 16 AC POWER CORD ADG1051 (R03, AAA)
NSP 17 NYLON BINDER AEC—093 3 FRONT PAD AHA1474
NSP 18 BINDER AEC—826 4 REAR PADA AHA1475
19 LEGASS’Y AEC—847 5 PACKING CASE AHD2466
A 20 STRAIN RELIEF AEC—882
NSP 6 SHEET AHG1086
NSP 21 PCBSPACER AEC1100 NSP 7 BAG AHG1105
NSP 22 NYLON BINDER AEC1384 8 OPE. INSTRUCTIONS ARB1400
NSP 23 CHASSIS ANA1162 (English)
24 REAR PANEL ANC2031 9 OPE. INSTRUCTIONS ARC1384
25 BONNET CASE ANE1346 (Spanish)
10 REMOTE CONTROL UNIT AXD1257
NSP 26 JACK HOLDER ANG1613 (CU—RX011)
NSP 27 ASSEMBLY HOLDER ANG1614
NSP 28 RADIATOR HOLDER ANG1615 11 BATTERY COVER AZA1361
NSP 29 RADIATOR ANH1357 12 LOOP ANTENNA ATB1006
© 30 DOLBY ASSEMBLY AWZ4721
@ 31 POWER ASSEMBLY AWZ4725
32 SCREW BBZ30P080FZK
33. SCREW BPZ26P080FMC
34 NUT NK90FUC
35 SCREW BBZ30P060FMC
36 SCREW BBZ30P060FZK
37 SCREW VPZ30P080FMC
38 SCREW BPZ30P100FZK
FUSE (T800mA/250V, FU601) AEK-—507
40 FUSE (T800mA/250V, FU602) AEK—507
> >
w
©

© = N
x cr
© 0
N x tc
|
|
| | | |
| |
| |
|
L
|
fi
ypes
| For YPWXJ and SLXJ t
1p AC OUTLET
@ EXTERIOR
©
+
N
o*
@ PACKING
FRONT PANEL SECTION
(Refer to page 5.)
NOTE : Screws adjacent to ¥ mark on the product
are used for disassembly.

RX-Z36. RX-Z16
1.2
FRONT
PANEL
SECTION
1.3
CASSETTE
MECHA
UNIT
Parts
list
of
Cassette
Mecha
Unit
Mark
No.
Description
Parts
No.
Mark
No.
Description
Parts
No.
1
SPRING
AZB1336
57
BUTTON
R
HOLDER
AZN2163
2
SPRING
AZB1337
58
BUTTON
L
HOLDER
AZN2164
3
SPRING
AZB1338
59
PHOLDER
AZN2165
4
SPRING
AZB1339
60
CONNECT
PLATE
AZN2166
5
SPRING
AZB1340
61
CONNECT
ARM
AZN2167
6
CASSETTE
SPRING
AZB1343
62
RELEASE
ARM
AZN2168
7
SPRING
AZB1344
63
MOTOR
HOLDER
AZN2169
8
SPRING
AZB1346
64
BASE
SPI
ASSY
AZN2171
9
SPRING
AZB1347
65
TAPE
GUIDE
AZN2174
10
SPRING
AZB1348
66
EHEAD
AZP1025
11
PLATE
SPRING
AZB1349
67
R/P
HEAD
AZP1036
12
WASHER
AZB1350
68
MOTOR
ASSY
'
AZX1037
13
WASHER
AZB1351
69
SWITCH
(S2)
ASX1014
14
SPRING
AZB1352
70
CASSETTE
MECHA
AWY1150
15
SPRING
AZB1353
71
+2P
WIRE
ASSY
A
(J4)
ADD1104
16
EARTH
LUG
AZB1354
72
2P
WIRE
ASSY
B(J5)
ADD1105
17.
SCREW
AZB1355
73
2P
WIRE
ASSY
C
(J7)
ADD1106
18
SCREW
AZB1356
74.
4P
JUMPER
WIRE
(Js)
ADD1107
19
SCREW
AZB1357
75
2P
WIRE
ASSY
D
(J3)
ADD1108
sl
20
SCREW
AZB1358
f
76
2P
WIRE
ASSY
E
(J6)
ADD1109
i
21
SCREW
AZB1359
77
3P
HEAD
WIRE
ASSY
(J1)
ADX1613
‘:
22
SCREW
AZB1360
78
5P
HEAD
WIRE
ASSY
(J2)
ADX1614
23
SCREW
AZB1361
79
SWITCH
(S1)
ASX1014
24
SCREW
AZB1362
80
SWITCH
(S3)
ASX1014
H
te
25.
SCREW
AZB1363
Nis
81
CERAMIC
CAPACITOR
(C1)
CKDYF223Z50
ae
é
N
26
SCREW
AZB1364
82
SWITCH
(S4)
ASX1014
tg
>
27
PC
BOARD
AZN2111
83
SWITCH
(S5)
ASX1014
|
>
28
+FRAM
ASSY
AZN2113
:
29
FUNCTION
PLATE
AZN2116
NSP
101
SPRING
AZB1341
NL
30
REC
STOPPER
AZN2117
NSP
102
SPRING
AZB1342
—
NSP
103
SPRING
AZB1345
Var
31
SW
LEVER
AZN2118
NSP
104
CHASSIS
AZN2112
4
S
32
REC
LEVER
AZN2119
NSP
105
FRAM
AZN2114
33.
PLAY
LEVER
AZN2120
34.
REW
LEVER
AZN2121
NSP
106
METAL
AZN2115
35
FF
LEVER
AZN2122
NSP
107
SPINDLE
BASE
AZN2130
,
.
NSP
108
T
REEL ASSY
AZN2131
Parts
list
of
Front Panel
Section
36
SELEVER
AZN2123
NSP
109
REEL
CAP
AZN2132
Mark
No.
Description
Parts
No.
Mark
No.
Description
Parts
No.
a
Bre
ree
pice
NSP
110
REEL
GEAR
BEN2IS
39
BELT
AZN2126
1
POWER
BUTTON
AAD2123
12.
DECK
KNOBE(»)
AAE1152
40
BELT
AZN2127
ee
es
eae
hae
(STANDBY/ON)
13.
DECK
KNOB
F(
@
)
AAE1153
NSP
113
S
REEL
AZN2136
2
SURROUND
BUTTON
AAD2124
14
FUNCTION
LENS
AAK2242
Al
P
IDLER
ARM
AZN2128
NSP
114
FF
IDLER
AZN2137
(SURROUND
&
STEREO
15
P.
BASS
LENS
AAK2243
42
PL
IDLER
AZN2129
NSP
115
IDLER
BASE
AZN2141
WIDE)
43
INTER
LOCK
AZN2138
3
P.
BASS
BUTTON
AAD2125
16
SURROUND
LENS
AAK2244
44
EJECT
LEVER
AZN2139
NSP
116
PFIDLER
AZN2142
(SUPER
BASS)
17.
SCREW
(STEEL)
ABA1095
45
PF
FF
IDLER
ASSY
AZN2140
NSP
117
PF
PULLY
HOLDER
AZN2143
4
TUNING
BUTTON
AAD2126
C)
18
|
SWITCH
ASSEMBLY
AWZ3836
NSP
118
PF
PULLY
AZN2144
5
FUNCTION
BUTTON
AAD2127
19
FRONT PANEL
'
AMB2108
46
SENSOR
AZN2148
NSP
119
PF
BUSH
AZN2145
©
20
DISPLAY
ASSEMBLY
AWz4940
47
AS
BASE
AZN2149
NSP
120
SHAFT
AZN2146
6
COPY
BUTTON
AAD2128
48
CAM
GEAR
AZN2150
(HIGH-SPEED
COPY)
NSP
21
DECK
KNOB
HOLDER
ANG1616
49
SENSER
LEVER
eels
NSP
121
FELT
AZN2147
7
DOLBY
KNOB
(DOLBY
NR)
AAE1142
NSP
22
HEADPHONE
ASSEMBLY
AW7Z3834
50
CONTROL
LEVER
paNeiee
NSP
122
FLY
WHEEL
AZN2154
8
DECK
KNOBA(
Wh)
AAE1143
23
CASSETTE
MECHA
UNIT
—
AWY1174
Sis
Ree
PES
Ree
pes
See
Tee
9
DECK
KNOB
B(@/4@)
AAE1144
24
DAMPER
ASSY
AXA1008
52
PINCH
ARM
AZN2157
NSP
125
MOTOR
PULLEY
‘AZN2170
10
DECK
KNOBC(
»®
)
AAE1145
25
SCREW
BPZ26P080FMC
53.
PINCH
ROLLER
AZN2158
54
HEAD
BASE
AZN2159
N
11
DECK
KNOB
D(
<<
)
AAE1151
26
SCREW
:
VPZ30P080FMC
55
HEAD
HOLDER
AZN2160
nes
ee
aoe
BINDER
ee
56
SWITCH
PLATE
AZN2162
NSP
128
JUMPER
CONNECTOR
(7PL)
KPD7L

4
6
— eee ee ee oO

© Lay
N
x
or
re)
0)
N x oc

RX-Z36. RX-Z16
2.
SCHEMATIC
AND
PCB
CONNECTION
DIAGRAMS
2.1
OVERALL
SCHEMATIC
DIAGRAM
Note: Type 1
1. When ordering service parts, be sure to refer to 8. SWITCHES (Underline indicates switch position):
“PARTS LIST of EXPLODED VIEWS” or “PCB oes
\ PARTS LIST”. V : Signal voltage at rated output.
2. Since these are basic circuits, some parts of them or the S1 VOLTAGE SELECTOR
values of some components may be changed for improve-
ment. AC110V/120—127V/220V/240V
3.
RESISTORS:
(SDXJ
type)
Unit: k:kQ, M:MQ, or Q unless otherwise noted. AC110V/120V/220V/240V
Rated power: 1/4W, 1/6W, 1/8W, 1/10W unless otherwise SLXJ
noted.
(
type)
Tolerance: (F): +1%, (G): +2%, (K): +10%, (M): +20% or +5% un- POWER assembly
less otherwise noted.
| 4. CAPACITORS: $201 CHANNEL STEP (9k/10k)
Unit: p:pF or uF unless otherwise noted.
J, Ratings: capacitor (uF)/ voltage (V) unless otherwise noted. SWITCH assembly
Rated voltage: 50V except for electrolytic capacitors. $2061 HIGH-SPEED COPY (RX—Z36 only)
5. COILS: ae
Unit:
m:mH
or
pH
unless
otherwise
noted.
$2062
DOLBY
NR
ON/OFF
(RX
—Z36
only)
6. VOLTAGE AND CURRENT: DISPLAY assembly
(_¥ : Signal voltage at rated output. S51 TAPE
‘\__] : DC voltage (V) at no input signal unless otherwise noted.
Value in{ ) is DC voltage at rated power. $53 ST. CALL
Cim¥] : Signal voltage at FM 1kHz, 100% MOD. S54 SURROUND & STEREO WIDE
~@ mA or + mA: DC current at no input signal unless otherwise
noted. (RX —Z36 only)
CrERS: $55 TUNING (UP)
e » : Signal route. S56 POWER STANDBY/ON
© @ : Adjusting point.
© V (Red) : Measurement point. $57 MEMORY
The A mark found on some component parts indicates the im- S58 TUNER
portance of the safety factor of the parts. Therefore, when re- S59 PHONO
placing, be sure to use parts of identical designation. $60 TUNING (DOWN)
S61 cD
$62 BAND
S64 FM MONO
PER BA fs
Wore $2063 SU SS (RX —Z36 only)
1. This P.C.B connection diagram is viewed from the parts mounted side.
2.
The
parts
which
have
been
mounted
on
the
board
can
be
replaced
with
those
shown
with the corresponding wiring symbols listed in the following Table.
sania k A [e |
ps Tee]
Q215 Radiator type
Oo. o Oo | transistor
D203
ee a
cs13
6 \ 6 He o Capacitor
(Polarized)
of J Capacitor
(Non-polarized)
Others
P.C.B. pattern diagram indication
a Seek ee ee
es
a
ee
Lae eae een
Variable resistor or
Semi-fixed resistor
3.
Thecapactor
terminal
marked
with
©
(double
circles)
shows
negatine
terminal.
4. Thediode terminal marked with © (double circles) shows cathode side.
5. The transistor terminal to which E is affixed shows the emitter.
10
RX—Z36 ONLY
SWITCH assembly
©
©|
DOLBY
P/R
(AWZ3836)
Ss
5
?
O68)
OUT
L
©
©},
DECK
4066 CTRL
|i|(*
P31)
oo
Z
VOL
BUT
END
2/©
©|2
4052
INH
Ou
2
VOL
OUT
R
FS
=
:
Le
2
©—®
:
©
©)/*
4052
A
aao
a
<
VOL
UP
©
@|
4052
8B
|
wu
S
Seas
©
@®|
STAND
BY
aaa
‘
©
©)
AUDITION
her
3
|©
©)
BIAS
OSC
ee
H
CHASSIS
|
ore
516
©}
MUTE
RY
peo
To
GND
Oat
©
©]
REC
MUTE
Pt
cdoapes
=—
pa
arenieseedsains
J2t0S
©
©
VOL
DOWN
DHHOS~350-2877
<2
©)——€@)
MUTE
©
POWER
assembly
*
©®—®
DIG
GND
Anal
i26
(AWZ4725
:
RX—Z36/SDXJ)
DISPLAY
assembly
=
A
=
©
—
©
MOTOR
+12V
L@O-
(AWZ4726
:
RX—-Z36/SLXJ,
YPWXJ)
(AWZ4940
:
RX—Z36)
eee
2
©
©
SIG
-12V
°
C0
(AWZ4722
:
RX—Z16/SDXJ)
(AWZ4938
:
RX—Z16)
"A
R
(GO
(AWZ4723
:
RX—Z16/SLXJ,
YPWXJ)
(
®
P30—32)
=
Sea
ner
(
®
P27—29)
wes
©—®©
VOL
IN
GND
i
2©—©
VOL
INL
.
2
eR
"
©
—©
SIC
+12V
°}
PHONO
wa
AdLTOe
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>
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Dw
Ono
5
oh
i
BR
|<
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2azz
>>
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Ww
AO
ooo
San
+
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S
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on)
—
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OK
Kl
at
si
2
or-r-nwooanuw
=
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oO
a
br
rR
+
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te
fae)
CHASSIS|
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——~>-OOWer
FOTOWww
Ooo
oo>
,
Se
eee
mOUS
SF
:
22AZ000s>+r
oO
Oo
xs
FUME
—-OOOO
&§
DDD
—HH
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GND
TAQ
Nea
swtaAaaaa
¢
Luk
Daas
ee
VOLUME
assembly
C)
AKTIONG
&
AXT1007
(
>
P32)
OMOODODOOCOO
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Op:
YO®@OOOOOOOO®D
eG
i
aach
ELT
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J10
DHHO4-200-
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a
rao
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+
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oe ran
oc
eines
ey
n—-
fr—NDZAAZAZAD
be
ra
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nN
_
NU
ecCCOaw
eee
+
+
b+
OH
UOH-O~>DZ2ZZz25D5D
x
aca
aww
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oOo:
oocower
ww
ieee
eka
ano-o-O=
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lug
WW
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Lo
Wo
WW
CSE
Mmm/~—
™~SOwWwW
Zazazoct
Poa
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ALI
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rPetrond-
ct
aaax<=zt<
OC.
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ee
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1NrRaeeEerereranaadaaaa
gf
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Gh
aes
era.
pg
eer
apt
a
D>:
cN109
ICI
NOLOIIOROIOES)
:
AKTIONS
aa
J103
DYHO7-250-2651
CNIG2
=
KM2SOMAS.
CNIOS
KM2SOMAS
iets
O®OOOGOOO®Q
OHD@OOOOOOOGOGOOO)+
OOOOOOOOOD
KM2001A10
TUNER assembly
(AWZ3835)
(» P15, 16)
TUNER GND
CHASSIS GND
. i
DOLBY assembly
(AWZ4721)
(*» P17, 18)
CN2t04
|
KT250KAS KT2SOMAS
CASSETTE MECHA UNIT
(AWY 1174)
( ® P29)

I 4 I 5 I 6 I 7 I 8 I 9
es Z36/YPWXJ, RX-Z16/YPWXJ ONLY
AC POWER CORD
ADG1123
RX—Z36 ONLY C240V 50/60H2 4,
SWITCH assembly 7 ; ae
[25
©}
DOLBY
P/R
(AWZ3836)
a
5
OUT
L
©
©|.
DECK
4066
CTRL
Ce
Pel)
a6.
ss
VOL
QUT
GND
|
21© ©|2
4052
INH
Ou
2
©—©
VOL
OUT
R
= = We a
© ©|\* 4052 A aa0 ey SOL UP
© ©| 4052 8B ere 5
o—_
STAND
BY
aao
HEADPHONE
SWITCHED
SOW
MAX:
© ©| AUDITION Gwe
; 3|© ©} BIAS OSC cro HEADPHONE 2
; Flot lol muTE RY eee cie = assembly 3
|
lo
REC
MUTE
+Omra
(
»
P29)
preniaceegieiis pies O—© VOL DOWN ‘= ee oe
DHHOS~350-2877
is
©—®
MUTE
ie
WER assembly 5 O©—® O01C GND IN
WZ4725 : RX—Z36/SDXJ) DISPLAY assembly fT ada Nate nee Ste ore aon ee FQ © MOTOR +12¥ * :
WZ4726 : RX—-Z36/SLXJ, YPWXJ) (AWZ4940 : RX —Z36) = ®—® $1C -12V :
WZ4722 : RX-Z16/SDXJ) (AWZ4938 : RX—Z16) 7 VOL INR
WZ4723 : RX-Z16/SLXJ, YPWXJ) ( % P30—32) a o—2
> P27—29) 2 ©—® VOL IN GND ‘
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