Pioneer CDJ-100S User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
RRV3349
T – ZZR MAR. 2006 Printed in Japan
COMPACT DISC PLAYER
CDJ-100S
¶This service manual should be used together with the following manual(s):
Model No. Order No. Remarks
CDJ-100S / WY RRV2027
Serial No.
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
CDJ-100S
Type Power Requirement
WYXJ5 AC220 - 240V ELMP 0 0 0 0 0 1YY
RoHS association Model Serial
CDJ-100S WAXJ5 AC220 - 240V ELMP 0 0 0 0 0 1YY
1. CONTRAST OF MISCELL.................................. 2
PCB PARTS LIST...................................... 4
2. SCHEMATIC DIAGRAM ..................................... 6
3. PCB CONNECTION DIAGRAM ....................... 20
CONTENTS

2
1234
1234
C
D
F
A
B
E
CDJ-100S
PCB ASSEMBLES
P6 - 1 MOTHER BOARD Assy DWM2090 DWM2247 DWM2247
NSP SUB BOARD Assy DWX1898 DWX2563 DWX2563
P6 - 2 TRANS BOARD Assy DWR1300 DWR1413 DWR1413
P6 - 3 NSP SL MECHA BOARD Assy DWS1294 DWS1372 DWS1372
P7 - 1 DISPLAY BOARD Assy DWG1503 DWG1608 DWG1608
PACKING SECTION
P4- 1 PAD (A) DHA1411 DHA1480 DHA1480
P4- 2 PAD (B) DHA1412 DHA1481 DHA1481
P4- 3 PAD (C) DHA1413 DHA1482 DHA1482
P4- 4 Packing Case DHG1850 DHG2581 DHG2369
P4- 6 Audio Cable (L=1.5m) VDE1033 VDE1064 VDE1064
P4- 7 Operating Instructions DRB1227 DRB1282 Not used
(English/Franch/German/Italian/
Dutch/Spanish)
P4- 7 Operating Instructions Not used Not used DRB1343
(English/Spanish/Chinese)
P4- 9 NSP Polyethylene Bag Z21-038 AHG7117 AHG7117
P4-10 Polyethylene Bag DHL1106 DHL1121 DHL1121
P4-12 NSP Caution SG DRM1199 PRR1001 PRR1001
WEEE Caution Cade Not uesd ARM7099 Not used for Packing Case
Control Cable (L=1.0m) PDE1247 ADE7108 ADE7108 For Packing
(Accesso ries)
EXTERIOR (1/2) SECTION
P6 - 6 Earth Lead Unit/ 300V DDF1010 DDF1022 DDF1022
P6 - 9 S Flex DNP1748 DNP2233 DNP2233
P6-10 Power Transformer DTT1150 DTT1191 DTT1191
P6-11 AC Power Cord PDG1003 PDG1043 PDG1070
P6-14 NSP Slot-in Mechanism Assy DXA1845 DXA2076 DXA2076
1. CONTRAST OF MISCELLANEOUS PARTS
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
561
473
R50
1R0
5621
560
47k
0.5
1
RD1/4PU J
RD1/4PU J
RN2H K
RS1P K
56 x 10
1
47 x10
3
R50
1R0
561
473
5.62k RN1/4PC F562 x 10
1
5621
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
CDJ-100S/WYXJ5, /WAXJ5 and CDJ-100S/WY are constructed the same except for the following :
CONTRAST TABLE
Notes: •For ASSEMBLIES, refer to “CONTRAST OF PCB ASSEMBLIES” and “2.SCHEMATIC DIAGRAM”.
Part No.
Remarks
CDJ-100S CDJ-100S CDJ-100S
/WY /WYXJ5 /WAXJ5
Ref.
No. Mark Symbol and Description

3
1234
1234
C
D
F
A
B
E
CDJ-100S
EXTERIOR (1/2) SECTION
P6-15 Insulator DEC2235 DEC2900 DEC2900
P6-19 Bottom Plate DNH2338 DNH2676 DNH2563
P6-20 NSP Chassis DNK3553 DNK3791 DNK4184
EXTERIOR (2/2) SECTION
P7- 2 36P F•F•C/60V DDD1131 DDD1187 DDD1187
P7- 4 Cushion C DEC2259 DEC2636 DEC2636
P7- 9 Eject Knob DAC1894 DAC2275 DAC2275
P7-10 Slide Sheet DAH1988 DAH2404 DAH2404
P7-11 Display Plate DAH1886 DAH2402 DAH2402
P7-12 Ring Plate DAH1887 DAH2403 DAH2403
P7-13 Jog Washer DBF1001 DBF1002 DBF1002
P7-14 Slide Knob DNK2936 DNK4498 DNK4498
P7-18 Knob A Assy DXA1846 DXA2060 DXA2060
P7-26 Caution Label VRW1094 VRW1094 DRW2177
P7-27 Caution Label HE VRW1297 PRW1233 PRW1499
SLOT-IN MECHANISM Assy
P9 -21 Servo Mechanism Assy-S DXX2432 DXX2569 DXX2569
Part No.
Remarks
CDJ-100S CDJ-100S CDJ-100S
/WY /WYXJ5 /WAXJ5
Ref.
No. Mark Symbol and Description
CONTRAST TABLE
CDJ-100S/WYXJ5, /WAXJ5 and CDJ-100S/WY are constructed the same except for the following :

4
1234
1234
C
D
F
A
B
E
CDJ-100S
Mark No. Description Part No. Mark No. Description Part No.
PARTS LIST FOR CDJ-100S
F MOTHER BOARD ASSY
SEMICONDUCTORS
IC201 BA6849FP
IC302 BA7042
IC101 CXA1782CQ
IC301 CXD2500BQ
IC102, IC108 LA6520
IC402 MSM514800E-60JS
IC401 MN19413A-P
IC206 LB18346M
IC106 NJM2068M
IC104, IC901, IC902 NJM2904M
IC203, IC405 NJM4558MD
IC701 PD4977D-K
IC107 TC4W53F
IC105 TC4W66F
IC110 TC7S00F
IC303 TC7SU04F
IC103 NJM2119M
IC205 PE9002B8
Q102 2SA1163
Q101 2SA1515
Q103, Q401, Q402, Q405, Q406 2SD2114K
Q403 DTC124EK
D712, D713, D729, D730 1SS355
D735–D738, D901–D904 1SS355
COILS AND FILTERS
L201 (39 µH) DTL1148
L401 LFA220J
L309, L310 VTL1105
CAPACITORS
C304, C305, C445, C446 CCSRCH150J50
C309 CCSRCH221J50
C148 CCSRCH240J50
C115 CCSRCH270J50
C453–C456 CCSRCH390J50
C451, C452 CCSRCH471J50
C121 CCSRCH680J50
C705, C714 CEAL101M6R3
C191, C192 CEAL330M25
C315, C415 CEAL470M6R3
C107 CEAL4R7M16
C91, C92 CEJQ101M16
C219, C318, C401 CEJQ101M6R3
C404 CEJQ1R0M50
C405, C463, C464 CEJQ220M25
C407 CEJQ220M50
C119, C120 CEJQ330M25
C316 CEJQ3R3M50
C317 CFTLA474J50
C110, C116, C320 CKSRYB102K50
C104, C112, C118, C132, C133 CKSRYB103K50
C141, C188, C213 CKSRYB103K50
C301, C307, C403, C421 CKSRYB103K50
C702, C905 CKSRYB103K50
C102, C103, C105, C113 CKSRYB104K25
C128, C135, C137, C151, C152 CKSRYB104K25
C157–C159, C161, C162, C231 CKSRYB104K25
C171, C172, C181, C189, C227 CKSRYB104K25
C193–C195, C202, C206–C210 CKSRYB104K25
C212, C218, C314, C319 CKSRYB104K25
C351–C354, C402, C406 CKSRYB104K25
C408–C412, C416, C433, C434 CKSRYB104K25
C481, C482, C701, C704, C706 CKSRYB104K25
C713, C717 CKSRYB104K25
C901, C902, C94 CKSRYB104K25
C108 CKSQYB104K25
C220- C222, C907 CKSQYB105K10
C101 CKSQYB473K50
C711, C712 CKSRYB122K50
C313 CKSRYB152K50
C106, C173, C311 CKSRYB222K50
C163, C903, C904 CKSRYB224K16
C122 CKSRYB333K25
C111, C312, C703 CKSRYB473K16
C129, C174, C308 CKSRYB473K10
C125 CKSRYB562K50
C117, C153 CKSRYB682K50
C127 CKSRYB683K16
C201 (100 µF/16V) DCH1105
C93 (330 µF/ 6.3V) DCH1108
C306 (470 µF/ 10V) DCH1109
C109, C124, C126, C130 DCH1110
(100 µF/6.3V)
C114 (47 µF/6.3V) DCH1111
VC301 (40 pF) VCM1010
RESISTORS
R403, R404 (82 Ω) ACN7049
R223, R224 (1.6 Ω, 1/4W) DCN1109
R201 (1.8 Ω, 1/4W) DCN1120
R461, R462 RN1/16SE2202D
R206, R207 RS1/16S1002F
R142–R144, R146, R191–R194 RS1/16S1503F
R108 RS1/16S2403F
VR101–VR104 (22 kΩ) VCP1174
Other Resistors RS1/16S J
OTHERS
CN201 CONNECTOR (15P) CKS4182
CN101 CONNECTOR (17P) CKS4184
CN104 CONNECTOR POST (2P) B2B-PH-K-S
CN103 CONNECTOR POST (3P) B3B-PH-K-S
CN102 TOP POST (6P) B6P-SHF-1AA
P.C. BOARD DNP2171
X401 (20 MHz) DSS1104
X701 (4.19 MHz) DSS1105
CN701 FFC CONNECTOR 36P HLEM36R-1
X301 (16.9344 MHz) PSS1008
CN202 FFC CONNECTOR 4P VKN1235
X201 DSC (2.00MHz) DSS1114
B

5
1234
1234
C
D
F
A
B
E
CDJ-100S
F DISPLAY BOARD ASSY
SEMICONDUCTORS
IC602 HD74HC175FP
Q601–Q603 2SC2412K
Q608–Q610 DTA124EK
D601, D602, D604–D608 1SS355
D610–D613, D625, D691 1SS355
D620 GL3EG43
D618 (GREEN) MPG4361F
D614 (GREEN) SLP3118C51H
D616 (YELLOW) SLP4118C51H
SWITCHES AND RELAYS
S603, S606 DSG1063
S614 DSX1051
S601, S602, S604, S605 VSG1024
S607–S611, S613, S615 VSG1024
CAPACITORS
C628 CEJQ220M50
C602–C604, C609, C614, C615 CKSRYB103K50
C608, C610, C613, C616, C618 CKSRYB104K25
RESISTORS
VR601 (10 kΩ–B) DCV1009
R614 RS1/10S331J
R613 RS1/10S361J
R611, R612 RS1/10S471J
Other Resistors RS1/16S J
OTHERS
CN601 FFC CONNECTOR 36P 52492-3620
FL HOLDER DEB1396
V601 FL INDICATOR TUBE DEL1055
F TRANS BOARD ASSY
SEMICONDUCTORS
IC92 ICP-N10
IC91 ICP-N25
IC23 PQ05RR12
Q1 2SB1566
D11–D14, D52 11E2 (TB2)
D502 1SS355
D54 MTZJ27(B)
D55 MTZJ33(B)
COILS AND FILTERS
L1 VTL-004
L501, L502 VTL1105
SWITCHES AND RELAYS
S1 RSA1001
CAPACITORS
C1–C3 (10000 pF/AC250V) ACG7020
C25 CEAT102M16
C21 CEAT103M16
C55 CEAT220M50
C52, C54 (220uF/35V) DCH1153
C32 CEAT471M6R3
C12, C23, C24, C591, C83 CKSRYB104K25
C505 CKSRYF103Z50
C11, C13–C17, C56 CKSQYF104Z50
C501, C502 CQMA152J50
RESISTORS
R60 RD1/2VM222J
R551 RD1/2VM271J
R71 RS1/10S0R0J
R50 RS1/10S223J
R53- R55, R57- R59 RS1/10S272J
Other Resistors RS1/16S J
OTHERS
J11 14P PARALLEL WIRE D20PWY1420E
HEAT SINK DNG1096
JA501 PIN JACK 2P RKB1041
TERMINAL 2P RKC-061
JA502 JACK (REMOTE) RKN1004
H1, H2 FUSE HOLDER RKR1003
PCB BINDER VEF1040
F SL MECHA BOARD ASSY
SWITCHES AND RELAYS
S901, S902 DSG1017
OTHERS
CN901 KR CONNECTOR 3P S3B-PH-K-S
Mark No. Description Part No. Mark No. Description Part No.
C
D
A

6
1234
1234
C
D
F
A
B
E
CDJ-100S
2. SCHEMATIC DIAGRAM
1/2
2/2
1/2
Large size
SCH diagram
Use
B3/3F
B2/3F
B1/3F
B
MOTHER BOARD ASSY(1/3)
• SERVO BLOCK (DWM2247) (1/2)
1/3F
2.1 MOTHER BOARD ASSY(1/3)

7
1234
1234
C
D
F
A
B
E
CDJ-100S
B 3/3F
B1/3F

8
1234
1234
C
D
F
A
B
E
CDJ-100S
1/2
2/2
2/2
Large size
SCH diagram
Use
B 1/3F
SERVO BLOCK
(DWM2247)(2/2)
B
SERVO MECHA ASSY (DXX2569)
1/3F

9
1234
1234
C
D
F
A
B
E
CDJ-100S
Use
Use
B1/3F
B1/3F
PU ASSY (DWY1069)

10
1234
1234
C
D
F
A
B
E
CDJ-100S
B 3/3F
MOTHER BOARD ASSY (2/3)
•DSP BLOCK DWM2247
B2/3F
B2/3F
2.2 MOTHER BOARD ASSY(2/3)

11
1234
1234
C
D
F
A
B
E
CDJ-100S
B 3/3F B 1/3F
C
J11
F
B2/3F

12
1234
1234
C
D
F
A
B
E
CDJ-100S
2.3 MOTHER BOARD ASSY(3/3)
1/2
2/2
1/2
Large size
SCH diagram
3/3F
B2/3F B1/3F
MOTHER BOARD ASSY(3/3)
•MI- CON BLOCK (DWM2247) (1/2)
B
B
3/3F

13
1234
1234
C
D
F
A
B
E
CDJ-100S
3/3F
B 1/3F
B 2/3F
B

14
1234
1234
C
D
F
A
B
E
CDJ-100S
1/2
2/2
2/2
Large size
SCH diagram
3/3F
B 1/3F
MI- CON
BLOCK
(DWM2247)
(2/2)
B
B
3/3F

15
1234
1234
C
D
F
A
B
E
CDJ-100S
3/3F
3/3F
B2/3F
B
B

16
1234
1234
C
D
F
A
B
E
CDJ-100S
2.4 TRANS BOARD ASSY
B2/3F
CN705
TRANS BOARD ASSY (DWR1413)
C
C
F
F

17
1234
1234
C
D
F
A
B
E
CDJ-100S
C
F

18
1234
1234
C
D
F
A
B
E
CDJ-100S
2.5 DISPLAY BOARD ASSY
B3/3F
CN701
(GRN)
(YEL)
DISPLAY ASSY (DWG1608)
D
D
F
F

19
1234
1234
C
D
F
A
B
E
CDJ-100S
SLIDER VR
(GRN)
(GRN)
D
F

20
1234
1234
C
D
F
A
B
E
CDJ-100S
R106
C105
R108
R124
R128
C127
C113
R120
C207
C202
C137
R113
R134
R136
R138
R112
R139
R114
R115
C118
R91
C720
C409
C410
R460
C117
IC401
R291
C464
C206
R206
C463
R207
C135
R141 R140
C116
C122
C112
R320
R101
C311
R211
R214
C106
C213
R107
R109
C111
R111 R110
R130
Q102
IC405
R153
C162
R126
C219
CN202
C454
C452
R452
R308
C188
C128
IC902
C214
IC901
R182
L309
IC301
X301
CN102
IC101
C132
IC302
IC102
VR101
VR102
VR104
VR103
R451
C408
C453
R453
R459
R462
C456
R458
R456
R454
Q101
R135
C195
C201
R304
R305
R175
C107
C483
R319
IC203
R306
R148
C307
IC303
C151
C314
R105
C719
R311
R313 R312
C320
R314 R315
C319
C304
R303
C301
R133
C133
C417
R162
C148
C317
R163
C315
C316
VC301
C212
R164
R165
C413
C318
R137
R151
R123 R122
C119
C120
CN101
C141
IC103
IC104
IC105
IC107
R121
IC106
R738
C433 R415
R201
R119R199
R125
R112 R117
R118
C455
CN103
CN201
R129
IC201
R398
IC207
IC206
C305
C102
C210
R309
C103
C101
C354
C108
C104
C414
R157
R154
R288
C114
C313
X701
CN302
R212
R213
R727
CN702
R765
R301
R102
R289
R251
Q407
R215
R302
C191
C130
C109
R188
R156
R911
C124
C161
R455
X201
C152
R149
R116
C173
R726 C702
R155
R711
R909
C184
IC204
C110
C121
D903
C172
R171
C714
C129
C189
C421
C123
R181
IC205
C481C482
R769
R158
D301
C157
R160
C153
C181
R173
C222
R167
C907
R220
R310
C171
R901
C221
R168
R161
C905
C309
C218
R294
C901
C902
Q103
D901
R166
C303
C186
C353
C904
C351
R910
R180
R903
R493
R170
R127
R316
R908
R906
C158
R292
C126
C352
R290
D902
D904
C159
R904
R169
C227
R902
R174
C231
R768
C115
R295
C174
C220
C312
C451
C209
R414
C125
R913
R270
R293
R766
R317
C208
D302
R159
L302
R152
CN104
C156
R402
C185
R104
R103
C308
R796
C306
R132
R321
C193
C163
L310
C327
R327
Q408
C713
R256
C908
R307
R218
R797
R912
R764
R767
C903
R905
R907
R298
IC110
S901
S902
1
CN901
1
DWS1372
LPS1
LPS2
CMKS-P3X
10
5
15
30
20
45 40
8
GND
CMKM-P3X
16
14
58
16
7
12
0123 01234 56789
A
B
C
1
13
1
FO
TR
FO
5
1
2.3-2.7V
E
E
4
8
1
TR
TP VCO IN
1
10
15
20
25
30
9
5
5
10
25
30
35
40
45 50 55 60
65
70
80
25
40
1
17
5
10
15
510 14
15
20
2528
4
5
11 4
4
5
58
8
1
1
14
4
4
5
5
5
8
8
8
1
1
4
4
5
5
8
8
7
E
CONTACT
FC
39
RED
1PIN
8
14
6
717
18
28
29
39
40
4
5
8
1
ICT
5
3
E
E
1
5
2
3
5
1
3
4
1.LOAD+ 2.LOAD-
2
1
IC
112
6
1
FOER
FOIN
TRER
VC
RF
LPS2
GND
LPS1
TRIN
12
SIDE
GA
GA
BI
BL
VCO LEVEL
TP1
3
12
1
4
MNT3
TP2
MNT1
MNT0
MNT2
101
3
YELLOW
+
+
SIDE A
A B
MOTHER
BOARD ASSY
B
CN103
Loading Motor Assy
CN104
CN801
E
CN702
SL MECHA
BOARD ASSY
A
CN901
(DNP2220-A)
F
F
FF
3. PCB CONNECTION DIAGRAM
3.1 MOTHER BOARD and SL MECHA ASSYS