Pioneer DV-696AV-S User manual

ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
DV-490V
DV-696AV-S
RRV3452
DVD PLAYER
DV-696AV-S
DV-696AV-K
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Region No. Remarks
DV-696AV-S WYXZT5 AC220 to 240 V 2
DV-696AV-S WVXZT5 AC220 to 240 V 2
DV-696AV-K WYXZT5 AC220 to 240 V 2
DV-696AV-K YXZTUR5 AC220 to 240 V 5
DV-696AV-S YXZTUR5 AC220 to 240 V 5
For details, refer to "Important Check Points for Good Servicing" .
T-ZZR JULY 2006 printed in Japan

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SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trainedto properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and
may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm
Additional Laser Caution
∗: See page 55.
726000A140
1.
• Laser diode is driving with Q2303,Q2305(650nm LD) and Q2302,
Q2304(780nm LD)on the DVD MT PCB Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)
• In the test mode ∗, there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.
2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.
LABEL CHECK
(Printed on the Rear Panel)
Location: inside of the unit

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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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CONTENTS
SAFETY INFORMATION..................................................................................................................................... 2
1. SPECIFCATIONS ............................................................................................................................................. 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING SECTION .................................................................................................................................. 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 06 DVD MECHA SECTION...................................................................................................................... 10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................12
3.1 BLOCK DIAGRAM ................................................................................................................................... 12
3.2 OVERALL and POWER BLOCK DIAGRAM ............................................................................................ 14
3.3 OVERALL WIRING CONNECTION DIAGRAM........................................................................................ 16
3.4 DVD MT PCB ASSY (1/7) ........................................................................................................................ 18
3.5 DVD MT PCB ASSY(2/7) ......................................................................................................................... 20
3.6 DVD MT PCB ASSY(3/7) ......................................................................................................................... 22
3.7 DVD MT PCB ASSY(4/7) ......................................................................................................................... 24
3.8 DVD MT PCB ASSY(5/7) ......................................................................................................................... 26
3.9 DVD MT PCB ASSY(6/7) ......................................................................................................................... 28
3.10 DVD MT PCB ASSY(7/7) ....................................................................................................................... 30
3.11 OPERATION, OPERATION 2 and OPERATION 3, 4 PCB ASSYS ....................................................... 32
3.12 POWER PCB ASSY (1/2) ...................................................................................................................... 34
3.13 POWER PCB ASSY (2/2) ...................................................................................................................... 36
3.14 WAVE FORMS ....................................................................................................................................... 38
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 41
4.1 LOADING and SW PCB ASSYS.............................................................................................................. 41
4.2 DVD MT PCB ASSY................................................................................................................................. 42
4.3 OPERATION, OPERATION 2 and OPERATION 3, 4 PCB ASSYS ......................................................... 46
4.4 POWER PCB ASSY................................................................................................................................. 50
5. PCB PARTS LIST ........................................................................................................................................... 52
6. ADJUSTMENT ............................................................................................................................................... 53
6.1 WHEN REPLACING DVD DECK ............................................................................................................. 53
6.2 TEST MODE ............................................................................................................................................ 54
6.3 TEST MODE IN........................................................................................................................................ 55
6.4 DISC REMOVAL METHOD...................................................................................................................... 56
7. GENERAL INFORMATION ............................................................................................................................. 57
7.1 DIAGNOSIS ............................................................................................................................................. 57
7.1.1 DISPLAY SPECIFICATION OF THE TEST MODE............................................................................ 57
7.1.2 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ............................................................ 58
7.1.3 SPECIFICATION OF MODEL INFORMATION DISPLAY .................................................................. 59
7.1.4 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ............................................................. 60
7.1.5 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .................. 61
7.1.6 TROUBLE SHOOTING...................................................................................................................... 62
7.2 DISASSEMBLY ........................................................................................................................................ 65
7.3 DVD DECK SECTION.............................................................................................................................. 66
7.4 IC INFORMATION.................................................................................................................................... 70
7.5 DISC / CONTENT FORMAT PLAYBACK COMPATIBILITY ..................................................................... 76
8. PANEL FACILITIES ........................................................................................................................................ 78
8.1 FRONT PANEL SECTION ....................................................................................................................... 78
8.2 REMOTE CONTROL ............................................................................................................................... 79

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1. SPECIFCATIONS
Specifications
General
System . . . . . . . . . . . . . . . . . . . . . . . DVD player
Power requirements
. . . . . . . . . . . . . AC 220 to 240 V, 50/60 Hz
Power consumption . . . . . . . . . . . . . . . . . . . 8 W
Power consumption (standby) . . . . . . . . 0.8 W
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7 kg
Dimensions
. . . .420 (W) mm x 49.5 (H) mm x 215.5 (D) mm
Operating temperature . . . . . . +5 °C to +35 °C
Operating humidity . . . . . . . . . . . . . 5 % to 85 %
(no condensation)
Component video output
Y (luminance) - Output level . . . . . . 1 Vp-p (75 Ω)
PB(color) - Output level . . . . . . . 0.7 Vp-p (75 Ω)
PR(color) - Output level . . . . . . . 0.7 Vp-p (75 Ω)
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Video output
Output level. . . . . . . . . . . . . . . . . . . 1 Vp-p (75 Ω)
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
Audio output (1 stereo pair)
Output level . . . . . . . . . . . . During audio output
200 mVrms (1 kHz, ±20 dB)
Number of channels . . . . . . . . . . . . . . . . . . . . . 2
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA
AV connector output
AV Connector (21-pin connector assignment)
AV connector output . . . . . . . 21-pin connector
This connector provides the video and audio
signals for connection to a compatible colour TV
or monitor.
PIN no.
1 . . . . . . . . . . . . . . . . . . . . . . . Audio 2/R out
3 . . . . . . . . . . . . . . . . . . . . . . . . . Audio 1/L out
4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B out
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status
11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G out
15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R out
17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND
19 . . . . . . . . . . . . . . . . . . . . . . . . . . . Video out
21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND
HDMI output
HDMI output . . . . . . . . . . . . . . . . . . . . . . . .19 pin
Digital audio characteristics
Frequency response . . . . . . . . . . 4 Hz to 44 kHz
(DVD fs: 96 kHz)
S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 dB
Dynamic range . . . . . . . . . . . . . . . . . . . . . . 100 dB
Total harmonic distortion . . . . . . . . . . . . 0.0025 %
Wow and flutter . . . . . . . . Limit of measurement
(±0.001 % W. PEAK) or lower
Digital output
Coaxial digital output . . . . . . . . . . . . . . .RCA jack
Optical digital output . . . . . . .Optical digital jack
Accessories
Audio/video cable . . . . . . . . . . . . . . . . . . . . . . . .1
Power cable . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Remote control . . . . . . . . . . . . . . . . . . . . . . . . . .1
AA/R6P dry cell batteries . . . . . . . . . . . . . . . . 2
Operating Instructions
The specifications and design of this product are subject to
change without notice, due to improvement.
Warranty card . . . . . . . . . . . . . . . . . . . . . . . . . . .1
S-video output
Y (luminance) - Output level . . . . . . 1 Vp-p (75 Ω)
C (color) - Output level . . . 286 mVp-p (75 Ω)
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-video
Audio output (multi-channel / L, R, C, SW,
SL, SR)
Output level . . . . . . . . . . . . . During audio output
200 mVrms (1 kHz, ±20 dB)
Number of channels . . . . . . . . . . . . . . . . . . . . . 6
Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . RCA jack

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2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING SECTION
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
NOTES:
PACKAGE
GIFT SHEET
POLYBAG,INSTRUCTION (RED CAUTION)
PACKAGE
BATTERY,MANGAN
PACKAGE
PACKAGE
POLY BAG INSTA5
TRANSMITTER
CORD,RCA PIN
PACKAGE,PAD
15
14
18
18
3
4
14
13
For WVXT5 type
For WYXZT5, YXZTUR5 types
2
1
1
5
2
14
16
14
12
6
8
7
9
10
17
11
7-10,17
"Operating Instructions"
Front
INSTRUCTION BOOK (E/I)
INSTRUCTION BOOK (G/F)
INSTRUCTION BOOK (S/D)
INSTRUCTION BOOK (R)
GUARANTEE CARD
INSTRUCTION BOOK (E)

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PACKING SECTION parts List
(2) CONTRAST TABLE
DV-696AV-S/WVXT5, /YXZTUR5, DV-696AV-K/WYXZT5, /YXZTUR5 and DV-696AV-S/WYXZT5 are constructed
the same except for the following :
Mark No. Description Part No.
>
1 Cord Set AC See Contrast table (2)
2 Cord, RCA Pin 06CPBA2006
3 Remote Control 07650KY040
4 Battery Cover VNK4998
NSP 5 Battery,Mangan (AR, R6P) • • • •
NSP 6 Guarantee Card J2I80202A
7 Instruction Book See Contrast table (2)
8Instruction Book See Contrast table (2)
9 Instruction Book See Contrast table (2)
10 Instruction Book See Contrast table (2)
11 Package, Pad 792WHA0604
12 Polyethylene Bag,Instruction See Contrast table (2)
13 Gift Sheet 791WHA0100
14 Package See Contrast table (2)
15 Gift Box See Contrast table (2)
16 Poly, Bag 791WHAA040
17 Instruction Book See Contrast table (2)
18 Carton Label See Contrast table (2)
Mark No. Description Part No.
Mark No. Symbol and Description DV-696AV-S/
WYXZT5
DV-696AV-S/
WVXZT5
DV-696AV-S/
YXZTUR5
DV-696AV-K/
WYXZT5
DV-696AV-K/
YXZTUR5
> 1 Cord Set AC 1206158802 1206138802 1206158802 1206158802 1206158802
7 Instruction Book (English) Not used J2J00501B Not used Not used Not used
8 Instruction Book (English, Italian) J2J00321B Not used Not used J2J00321B Not used
9 Instruction Book (German, French) J2J00322B Not used Not used J2J00322B Not used
10 Instruction Book (Spanish, Duch) J2J00323B Not used Not used J2J00323B Not used
12 Polyethylene Bag,Instruction JB5UD400 JB5UD200 JB5UD200 JB5UD400 JB5UD200
14 Package 792WHAA190 792WHAA191 792WHAA190 792WHAA190 792WHAA190
15 Gift Box 793WCD1748 793WCDD225 793WCD1748 793WCDD223 793WCDD223
17 Instruction Book (Russian) Not used Not used J2J00601A Not used J2J00601A
18 Carton Label Not used Not used 723000D363 Not used 723000D365

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2.2 EXTERIOR SECTION
PCB240
(POWER PCB ASS'Y)
29
30
A
A
C
C
B
B
D
D
15
31
15
9
10
6
E
E
CONTACT SIDE
NON-CONTACT
SIDE
A
B
C
G
H
F
20
20
20
20
20
1
19
21
21
21
21
13
13
8
19
4
5
14
19 19
2
27
3
17
19
31 19
19
101C
22
22
22
22
26
22
22
22
11
13
13
16
19
18
18
18
18
23
24
25
(OPERATION 3 PCB ASS'Y)
PCB280
(OPERATION 2 PCB ASS'Y)
PCB270
(OPERATION 1 PCB ASS'Y)
PCB130
(DVD PCB ASS'Y)
101
101A
101E
101M
101G
101I
101D
101N
101J
101B
101K
101L
101F 101H
PCBDF0
12
12
16
PCBDG0
(OPERATION 4 PCB ASS'Y)
22
22
101O
101P
30
29
Refer to
"2.3 06 DVD MECHA SECTION".
" FRONT PANEL SECTION".
7
32
28

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EXTERIOR SECTION parts List
(2) CONTRAST TABLE
DV-696AV-S/WVXT5, /YXZTUR5, DV-696AV-K/WYXZT5, /YXZTUR5 and DV-696AV-S/WYXZT5 are constructed
the same except for the following :
Mark No. Description Part No.
1DVD MT PCB Assy A2J003A130
2 OPERATION PCB Assy See Contrast table (2)
3 OPERATION 2 PCB Assy A2I802A280
>
4POWER PCB Assy A2J003A240
5DVD MECHA ASSY A2I802A650
6 Cord Jumper(CD604) 122H051706
7 Shield, 21Pin 761WSA0237
NSP 8 Plate,Bottom 702WSA0290
9 Cord Jumper(CD601) 122H0B1003
10 Cord Jumper(CD602) 122H091303
11 Plate,Cover power 755WPAA031
12 Holder,FFC 761WPA0396
13 Cushion,Leg VEB1349
14 Cabinet,Top See Contrast table (2)
15 Cord Jumper(CD7301) 122H0C2801
16 Cushion (15x20x16) 8965TS101B
17 OPERATION 4 PCB Assy A2I903ADG0
18 Screw,Tap Tite(S)-Bind Wash. 816423063U
19 Screw,Tap Tite(S) (3x5.5) 8107D3055U
20 Screw,Tap Tite(B) (3x6.0) See Contrast table (2)
21 Screw,Tap Tite(B)Pan (3x6) 810913060U
22 Screw,Tap Tite(P) (2.6x8) 811022680U
See Contrast table (2)
NSP 25 Sheet,Jack 3 See Contrast table (2)
NSP 26 Double,Face-Tape 7290000156
27 OPERATION 3 PCB Assy A2I903ADF0
NSP 28 Sheet Caution 726000A140
29 Spring Earth 743WKAA015
30 Screw PAN 810213060U
31 Cord Connector (CD502) 06CU2E3301
NSP 32 Sheet Caution 725000A088
101 Front Cabi Assy See Contrast table (2)
NSP 101A Cabinet, Front See Contrast table (2)
NSP 101B Plate, Display 711WPA0253
NSP 101C Plate, Cover
101D Flap, DVD
NSP 101E Badge,Brand See Contrast table (2)
NSP 101F Button,Frame 1 735WPA0874
NSP 101G Button,Frame 4 735WPA0879
NSP 101H Button,Frame 2 See Contrast table (2)
NSP 101I Button,Frame 5 See Contrast table (2)
NSP 101J Button,Frame 3 See Contrast table (2)
NSP 101K Button, Cap See Contrast table (2)
NSP 101L Button, Cap 2 See Contrast table (2)
NSP 101M Button, Cap 1 See Contrast table (2)
101N Spring,Flap-DVD 743WKA0052
101O SHEET DVD 7236740001
NSP 101P Glass LED 713WPA0385
Mark No. Description Part No.
Mark No. Symbol and Description DV-696AV-S/
WYXZT5
DV-696AV-S/
WVXZT5
DV-696AV-S/
YXZTUR5
DV-696AV-K/
WYXZT5
DV-696AV-K/
YXZTUR5
2 OPERATION PCB Assy A2I802A270 A2I802A270 A2I808A270 A2I802A270 A2I808A270
14 Cabinet, Top 702WSB0114 702WSB0114 702WSB0114 702WSB0115 702WSB0115
20 Screw,Tap Tite(B) (3x6.0) 8109K3060U 8109K3060U 8109K3060U 8109K3060S 8109K3060S
NSP 24 Sheet, Jack 2 722631A099 722631A099 722631A099 722631A108 722631A108
NSP 25 Sheet, Jack 3 722631A100 722631A100 722631A109 722631A100 722631A109
101 Front Cabi Assy 7A7010209A 7A7010209A 7A7010209A 7A701A764A 7A701A764A
NSP 101A Cabinet, Front 701WPQA005 701WPQA005 701WPQA005 701WPQA007 701WPQA007
NSP 101E Badge, Brand 7236310014 7236310014 7236310014 7236310009 7236310009
NSP 101H Button, Frame 2 735WPB0328 735WPB0328 735WPB0328 735WPA0876 735WPA0876
NSP 101I Button, Frame 5 735WPB0329 735WPB0329 735WPB0329 735WPA0881 735WPA0881
NSP 101J Button, Frame 3 735WPB0330 735WPB0330 735WPB0330 735WPA0878 735WPA0878
NSP 101K Button, Cap 737WPE0043 737WPE0043 737WPE0043 737WPA0037 737WPA0037
NSP 101L Button, Cap 2 737WPE0044 737WPE0044 737WPE0044 737WPA0040 737WPA0040
NSP 101M Button, Cap 1 737WPN0001 737WPN0001 737WPN0001 737WPDA001 737WPDA001

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2.3 06 DVD MECHA SECTION
Applying positions AA, AB and AC for the
grease are displayed for this section.
Check if the correct grease is applied for each
position.
NOTE:
CLASS MARK
GREASE G-555G AA
G-313Y AB
PART NO.
GEM1018
PART NAME
GYA1001
FL-78A AC
GEM1036
Cannot supply separately.
If the repair is needed, replace the
LOADER SUB ASS'Y.
PCB610
(LOADING MOTOR PCB ASS'Y)
CD2302
Do not replace the parts. Because,
minute adjustments are needed if
this condition is disassembled
further more.
If the repair is needed, replace the
DVD MECHA ASS'Y.
(SW PCB ASS'Y)
10
AB
AB
AB
AA
Pickup leneses
GEM1004
GED-008
Grease
GEM1018
34
15
14
21
18
11
23
9
AB
19
1
29
AB
AB
3
12
20
6
4
SW1
31
PCB640
27
22
22
16
2
CD2001
24
5
25
26
32
8
13
8
30
SW2
33 CD2301
AC
AC
AB
D
E
Lubricating Oil
GYA1001
Grease
GEM1036
Note :
Lubricating Oil
GYA1001
7
17
28