Plockmatic FeederPro 1000 User manual

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Plockmatic 1000
High Capacity
Stacker
Operator Manual

April 2005
Part no. 18364
Air Feed Collator and Feeder Model 1000
and
High Capacity Stacker Model 1010
Operator Manual

FeederPro Model 1000/1010 Operator Manual 3
T10160
Table of contents
1. Introduction 5
1.1 Operational safety 5
2. Getting to know the Model 1000 and 1010 6
2.1 Main Components Model 1000 6
2.2 Main Components Model 1010 8
3. Operator instructions 9
3.1 Adjusting the LCD display contrast 9
3.2 Clear memory 9
3.3 Using the Menus 9
3.4 One, two or three towers 10
3.5 Loading sheets 10
3.6.1 Paper size adjustment 10
3.6 Setting up the Model 1000 11
3.6.3 Bin height adjustment 11
3.6.2 Paper weight adjustment 11
3.6.4 Air flow adjustment 12
3.7 Integral stacker 12
3.8 Docking the Lift 13
3.9 Using the fan 13
3.10 Running a job using Model 1000 as a Collator 14
3.11 Running a job using Model 1000 as a Feeder 16
3.12 Storing a job 18
3.13 Retrieving a job 18
3.14 Clearing a job 19
4. The Menus 20
4.1 Collator Mode / Feeder Mode 20
4.2 Programs 20
4.2.1 Insert Sheet Mode 21
4.2.2 Alternate Bin Mode 21
4.2.3 Alternate Cover Mode 21
4.2.5 Manual Bin Selection Mode 22
4.2.4 Block Mode 22
4.3 Statistics 23
4.4 Stored Jobs 23
4.5 Preset Counter 23
4.6 Added Features 24
4.7 Calibrate Mode 24
4.7.3 Learn Feed Sequence (Feeder mode only) 24
4.7.1 Feeder Function (Feeder mode only) 25
4.7.2 Current Sequence (Feeder mode only) 25
4.7.4 Finishing (Collator and Feeder mode) 26

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4.7.6 After calibration 27
4.7.5 Setup Paper Size (Collator and Feeder mode) 27
4.8 Error screens 28
4.8.2 Integral Stacker 28
4.8.1 Collator/Feeder 29
4.8.3 External Stacker 29
4.8.4 Booklet Maker 29
5. Troubleshooting 30
5.1 Troubleshooting 30
6. Technical Specification 31
6.1 Technical Specification 31

FeederPro Model 1000/1010 Operator Manual 5
T10160
Always connecttheequipmenttoaproperly
groundedpowersourcereceptacle.In doubt,
havethe receptacle checked by a qualified
electrician.
WARNING: Improperconnectionof the
equipmentgroundingconductorcan resultin
electricalshock.
Always followall warnings marked on,or
suppliedwith, theequipment.
Always locatetheequipment on a solid
supportsurface withadequate strength for
theweight ofthe machine.
Always exercisecareinmovingorrelocat-
ingthe equipment.
Always keepmagnetsandalldeviceswith
strongmagnetic fields away fromthema-
chine.
Never usea ground adapter plug to connect
theequipment to a power source receptacle
thatlacks aground connectionterminal.
Neverattemptany maintenancefunction that
isnotspecifically described in this documen-
tation.
Never removethe covers or guards that are
fastenedwith screws.
Never installthe unit near a radiator orany
otherheat source.
Never overrideor “cheat” electrical or me-
chanicalinterlock devices.
Never operatethe equipment if you notice
unusualnoises orodors.Disconnect the
powercord from the power source recepta-
cleand call yourcustomerservice engineer
tocorrect the problem.
Attentionto thefollowingnotes ensuresthecontinued safeoperationof yourequipment.
1. Introduction
NOTE: Machine must be connected to 230 VAC 10Amps or 100/115 VAC 20Amps dedicated circuit
breaker for one outlet.
1.1 Operational safety

6 FeederPro Model 1000/1010 Operator Manual
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2. Getting to know the Model 1000 and 1010
1 Conveyordoor
2 Controlpanel (notpresent on
secondor third tower)
3 Outfeedarea
4 Base(optional)
5 Dockinglatch
6 Heightadjustment
2.1 Main Components Model 1000
1
2
3
4
5
6
7
8
10
9
7 LCD display
8 Multifunctionbuttons
9 Setup guide button
10 Start/stopbutton

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2.1 Main Components Model 1000, cont.
1 Paperweight adjustmentlever
2 Paperweight adjustment scale
3 Papersize adjustment scale
4 Papersize adjustmentlever
5 Binheight switch scale
6 Binheight switchlever
7 Paperdeflector
8 Suctionbelt
9 Airseparation adjustment scale
10 Air separationadjustmentknob
11 Paper stop guide
12 Bin
13 Main Power Switch
14 Integralstackerlengthadjustment
1
15 Integral stackerwidth adjustment
16 Secondary unitconnector
(i.e.secondary unittower)
NOTE: If no secondary unit is used, terminator
plug part No. 141026 (female) has to be
connected.
17 Third partydeviceconnector
(i.e.stacker,stapler/folder)
18 Power cord receptacle
19 Fuse, 3.15A
16
17
18
19
5
6
7
8
2
3
4
11
10
9
12
14
13
15

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2.2 Main Components Model 1010
1 Collatorconnector
2 Thirdparty deviceconnector
(i.e.stapler/folder)
NOTE: If no third party device unit is used,
terminator plug part No. 141096 (male)
has to be connected.
3 Power cord receptacle
4 Fuse
5 Dockinglatch
6 Bypasspaperpath
7 Bar
8 Mainpower switch
14
16
9
810 11
13
6
132 4
9 Idlerrollerbar
10 Openinghandle
11 Topcover
12 Paper guide(man.adjust.)
13 Lift, documenttableincluding
14 Heightadjustment
15 Maximum loadsign
16 Docking instruction sign
17 BatteryIndicator
18 Lowering Liftbutton
19 Elevating Liftbutton
7
12
17
15
18
5
19

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3. Operator instructions
Mostsettings andadjustmentsare operatedfromthe controlpanelusing themultifunction
buttons.The actual functionineach menu willbe indicated by anicon above thecorrespond-
ingbutton.
Switchon the powerwiththe main powerswitch.The Main
Menuwill appearinthe screen. Increase/decreasethe
contrastof the LCD display bypressingthe buttons below
thecontrastadjustmentbuttons.
3.1 Adjusting the LCD display contrast
Contrast adjustment buttons
3.3 Using the Menus
Toselect an itemona menu, usethe”Up/Down” arrow
buttons.
Toalter asetting,use the”Right/Left”arrowbuttons.
Somemenu itemshavesubmenus. In thosecases press the
”OK”buttontoreach thecorresponding submenu.Then use
the”Up/Down” arrowbuttonsto reach thedifferent items in
thatsubmenuandthe”Right/Left”arrow buttonsto alterthe
settings.
Right/Left Up/Down
arrowbuttons arrow buttons
3.2 Clear memory
Toclear memory press the“CM”button.Thiswill erase a
programmedjob.
Clearmemory