Plum MacR6-Z0 User manual
1
PROGRAM VERSION: MacR6-Z0_H2.1.0_S001.04_V1307
MacR6-Z0-P_H2.0.1_S001.04_V1307
DOCUMENT REVISION:
12-2017
MacR6-Z0 & MacR6-Z0-P
Pulse / pressure / temperature recorder
USER MANUAL
SAFETY
A-3
MacR6-Z0 –USER MANUAL
SAFETY CONDITIONS
With the help of signs presented below there are important informations distinguished in order to
make the main functionalities and safety rules more clarified.
Important information about safety rules or significant device feature
Important information about device usage
Directive WEEE 2012/19/UE
▪Utilize the package at the end of usage period in proper recycling company.
▪Do not dump the product with normal garbage.
▪Do not burn the product.
SAFETY
A-4
MacR6-Z0 –USER MANUAL
Exploitation of the device is permitted only in areas, where turned GSM modem on will
not interrupt other equipment, i.e. medical instruments.
MacR6 data logger is explosive-proof device designed to be installed in explosive
hazardous zones 0, 1, 2. In order to ensure safety rules, before the installation it is
highly required to read the INSTALLATION chapter cautiously.
Do not install the device in vincinity of strong electric and magnetic field.
Always use the latest revision of this documentation, which can be obtained from the
manufacturer. Please ensure that this documentation is related to current device
performance including firmware version and serie.
Do not cover the pressure compensation holes designed for making the
atmospheric pressure and internal device pressure equal.
TECHNICAL DATA
B-1
MacR6-Z0 –USER MANUAL
CONTENTS –TECHNICAL DATA
BASIC INFORMATION............................................................................................................................................B-2
TECHNICAL AND METROLOGICAL DATA............................................................................................................B-3
HARDWARE VARIANTS.........................................................................................................................................B-6
MAIN MENU
TECHNICAL DATA
B-2
MacR6-Z0 –USER MANUAL
BASIC INFORMATION
MacR6-Z0 is the telemetric pulse from gas meter recorder. Programmed parameters, as pulse factor
and combustion heat allow for calculation and registering gas energy and volume consumption.
MacR6-Z0 data logger has ability to count pulses from gas meter using internal terminal board - cable
connection, or directly by magnetic coupling with gas meter totalizer. Universality of this solution makes
MacR6-Z0 compatible with diaphragm, rotary and turbine gas meters. Depending on the hardware variant
there is also possibility of gas pressure and temperature measurement. Recorder is supplied from internal
battery. It communicates with GSM network using 2G internal modem (3G as an option) basing on GPRS
technology and communication protocol GAZMODEM2.
The recorder is also equipped with an optical interface in accordance with IEC 62056-21 standard,
which provides communication with device using GAZMODEM2 protocol to read and modify devices
parameters. The recorder is equipped with accelerometric sensor, which allows for device position change
(i.e. dismantling from gas meter) registration.
The recorder can be equipped with two digital OC-type outputs.
TECHNICAL DATA
B-3
MacR6-Z0 –USER MANUAL
TECHNICAL AND METROLOGICAL DATA
Ex marking:
II 1G Ex ia IIA T4 Ga
Certificate:
Certificate no. FTZÚ 16 ATEX 0051X
Special conditions of use in
explosive hazardous zones:
The device is designed for work in explosive hazardous zones 0, 1, 2, and in
the low risk of mechanical impacts environment according to EN-60079-0. It
is recommended to install the deivce outside the cabinets, cages, places
where resonances are not present. In order to prevent the electrostatic
charges it is flatly denied to brush the housing using the dry baize.
Electrical inputs/outputs:
Two non-potential digital inputs (DI1, DI2) –pulses from the gas meter, from
tamper swtich security control.
Two non-separated digital outputs OC-type to the control systems (as an
option).
Interference sensors:
External magnetic field other than gas meter sensors. Case opening sensor.
Dismantle from gas meter internal sensor.
Intrinsically safe circuit
parameters:
DI terminals 1,2 (DI1); 3,4 (DI2)
Uo=7,5V, Io=0,152mA, Ui=7,5V, Li=0, Ci=80pF
DO terminals 5-6 (DO1); 6-7 (DO2)
Ui=7,5V, Io=2mA, Ui=7,5V, Li=0, Ci=11nF;
Power supply:
D-size Lithium-thiolyn 3,6V/17Ah battery. LS33600 manufactured by SAFT
Battery lifetime:
Depending on registration period, amount of monthly reports, current
temperature, GSM signal level. Example: minimum 5 years with transmission
thrice a day (maximum 3 minutes each) , CSQ level 28, temperature 21°C,
registration period 60 minutes.
TECHNICAL DATA
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MacR6-Z0 –USER MANUAL
Battery replacement:
Outside the Ex zone, allowed only for qualified specialists.
GSM modem:
Double-band GSM modem 900/2100MHz
GSM antenna:
External or internal double-band GSM/DCS with 5dBi maximum gain
Communication port:
Optical interface in accordance with IEC 62056-21
Transmission speed 9600 N81
Ambient temperature
range:
-30° ≤ Ta ≤ +55°C
Modem works in full temperatures range
Housing protection level:
IP66
Housing UV resistance
UL746C standard
Atmospheric conditions:
Open space conditions
Relative humidity:
Maximum 95% in 55°C temperature
Conditions of use:
Do not use in vincinity of strong electromagnetic fields sources, or in places
which significantly muffle the GSM signal
Weight:
c.a. 300g
Dimensions:
136x90x40
136x114x40 (including cable gland)
Pressure sensor:
Gauge or absolute sensor ended with metric M12x1.5 screw
Sensor dimensions: length with cable gland –92mm, without cable gland –
72mm, diameter –24mm
TECHNICAL DATA
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MacR6-Z0 –USER MANUAL
MPressure sensor:surement
ranges:
Maximum permissible errors for pressure
Ambient temperature
20 °C (± 3 °C)
(-30 55) °C
0-0.1 bar G
0-6 bar G
0,8-6 bar Abs
2-10 bar G
± 0,5 % of range value
± 0,75 % of range value
Temperature sensor:
Pt1000 CT4-type sensor, casing diameter 5.8mm, casing length 48mm
Measurement ranges:
Maximum permissible errors for temperature
Ambient temperature
20 °C (± 3 °C)
(-30 55) °C
(-30 65) °C
± 0,3 %
± 0,5 %
TECHNICAL DATA
B-6
MacR6-Z0 –USER MANUAL
HARDWARE VARIANTS
Depending on requirements PLUM Ltd. offers following variants of MacR6-Z0:
Type-
Design
Version
Features
Distinguishing mark
Registered
parameters
MacR6-Z0
data logger
MacR6-Z0
•Direct or cable gas meter
connection
•Two digital OC-type outputs
•PG7 cable gland or plug
•FME antenna socket
•Gas volume
•Gas energy
MacR6-Z0-P
Data logger
MacR6-Z0-P/LPT
•Only cable gas meter
connections
•Gas pressure measurement
•Gas temperaturę measurement
•Two digital OC-type outputs as
an option
•PG7 cable gland or plug
•External pressure sensor
•External temperature
sensor
•Cable to connect gas meter
•FME antenna socket
•Gas volume
•Gas energy
•Gas pressure
•Gas temperature
MacR6-Z0-P
Pressure logger
MacR6-Z0-P
•Gas pressure measurement
•Two digital OC-type outputs as
an option
•External pressure sensor
•FME antenna socket
•Gas pressure
MacR6-Z0-P
Two pressure logger
MacR6-Z0-P/2P
•Two separated pressures
measurement (before and after
reduction)
•Two external pressure
sensors
•FME antenna socket
•Gas pressure
MacR6-Z0
data logger
MacR6-Z0/2V
•Two gas meter connection, only
cable
•Two PG7 cable glands
•FME antenna socket
•Gas volume
•Gas energy
INSTALLATION
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MacR6-Z0 –USER MANUAL
CONTENTS - INSTALLATION
SIM CARD ASSEMBLY ........................................................................................................................................ C-2
DEVICE ASSEMBLY ............................................................................................................................................ C-4
BK-TYPE AND UG-TYPE GAS METER ASSEMBLY........................................................................................... C-5
MAIN MENU
INSTALLATION
C-2
MacR6-Z0 –USER MANUAL
RF-1 –TYPE GAS METER ASSEMBLY...................................................................................................... C-7
ASSEMBLY USING TERMINALS BOARD........................................................................................................... C-14
SENSORS CONNECTION ................................................................................................................................... C-18
INSTALLATION
C-3
MacR6-Z0 –USER MANUAL
SIM CARD ASSEMBLY
To insert the SIM card take off the front cover. Remove six TORX T10 screws from back of the cover. Next
place the Micro SIM card into the holder as shown in the picture. There is no need to remove the battery to
insert the SIM card. SIM card must meet the requirements of ETSI TS 102221 v 9.0.0 or Embedded-SIM -
it is essential for proper device operation in whole temperatures range. In the next step put the device
together and tighten the screws with 0,65-0,75Nm momentum.
SIM card assembly in MacR6-Z0
SIM card assembly is allowed only out of the hazardous explosive zone.
INSTALLATION
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MacR6-Z0 –USER MANUAL
Delivered devices may have the display turned off. That is the storage mode in order to save the battery
energy. Turning on the device is able by placing the magnet (i.e. OptoBTEx head) to the OPTICAL INTERFACE window.
This will cause showing the "SLEEP 3" information on the display. All of indicators on the left side of the display will
flash, and then they will be shutting down in a row. Repeated magnet closing before the indicators disappearing will
result the "SLEEP 2" information on the display, next "SLEEP 1" and "START" - after the indicators shutdown the
device will turn on. Correct execution of this action is shown in form of movie under the QR code.
INSTALLATION
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MacR6-Z0 –USER MANUAL
DEVICE ASSEMBLY
MacR6-Z0 data logger is the device designed for installation in hazardous explosive zones 0, 1, 2.
Connecting external antenna cable is allowed only out of the explosive zone.
Antenna socket should be covered by special sleeve attached to the antenna cable.
Minimum requirements for improving the safety and health protection of workers potentially at risk
from explosive atmospheres are prescribed in Directive 1999/92/EC of the European Parliament
and of the Council of 16 December 1999 (ATEX 137 'Worker Protection Directive').
Installation enviroment must guarantee the strong GSM network signal of the vendor whos SIM
card is used in MacR6.
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