PLX RDK Quick user guide

RDK Port Expansion Kit
Hardware Reference Manual


RDK Port Expansion Kit
Hardware Reference Manual
Version 1.0
June 2007
Website: http://www.plxtech.com
Support: http://www.plxtech.com/support
Phone: 408 774-9060
800 759-3735
Fax: 408 774-2169

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 4
© 2007 PLX Technology, Inc. All rights reserved.
PLX Technology, Inc. retains the right to make changes to this product at any time, without notice. Products may
have minor variations to this publication, known as errata. PLX assumes no liability whatsoever, including
infringement of any patent or copyright, for sale and use of PLX products.
PLX Technology and the PLX logo are registered trademarks of PLX Technology, Inc.
Other brands and names are the property of their respective owners.
Order Number: RPE-RDK-HRM-P1-1.0
Printed in the USA, June 2007

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. i
PREFACE
NOTICE
This document contains PLX Confidential and Proprietary information. The contents of this document may
not be copied nor duplicated in any form, in whole or in part, without prior written consent from PLX
Technology, Inc.
PLX provides the information and data included in this document for your benefit, but it is not possible to
entirely verify and test all the information, in all circumstances, particularly information relating to non-PLX
manufactured products. PLX makes neither warranty nor representation relating to the quality, content, or
adequacy of this information. The information in this document is subject to change without notice.
Although every effort has been made to ensure the accuracy of this manual, PLX shall not be liable for
any errors, incidental, or consequential damages in connection with the furnishing, performance, or use of
this manual or examples herein. PLX assumes no responsibility for damage or loss resulting from the use
of this manual, for loss or claims by third parties, which may arise through the use of the RDK, or for any
damage or loss caused by deletion of data as a result of malfunction or repair.
ABOUT THIS MANUAL
This document describes the PLX RDK Port Expansion Kit, from a hardware perspective. It contains a
description of all major functional circuit blocks on the board and also is a reference for the creation of
software for this product. This manual also includes complete schematics and bill of materials.
REVISION HISTORY
Date Version Comments
April 2007 0.90 Hardware Reference Manual initial release.
June 2007 1.0 Incorporated feedback. Minor updates.


RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. iii
CONTENTS
NOTICE...............................................................................................................................i
ABOUT THIS MANUAL...........................................................................................................i
REVISION HISTORY ..........................................................................................................i
1. General Information ................................................................................................. 5
1.1 RDK Port Expansion Kit Features .................................................................... 7
1.2 Current RDKs Supported.................................................................................. 7
2. RDK Port Expander Assembly Instructions for PEX 8509RDK................................ 8
3. RDK Port Expander Bill of Materials ...................................................................... 10
4. PCI Express x1 Cable Adapter Bill of Materials ..................................................... 13
5. RDK Port Expander and PCI Express x1 Cable Adapter Schematics ................... 15

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. iv
FIGURES
Figure 1-1. RDK Port Expander.......................................................................................5
Figure 1-2. PCI Express x1 Cable Adapter......................................................................6
Figure 1-3. PCI Express 1 meter x1 cable .......................................................................6
Figure 2-1. PEX 8509RDK/PEX 8505RDK Mounting hole location .................................8
Figure 2-2. Top view and side view of board mating .......................................................9

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 5
1. General Information
The RDK Port Expansion Kit is a bench top platform that enables various PLX RDKs to expand four PCI
Express lanes from a card edge connector to four individual connections; thereby, enabling more port
connectivity. One lane (typically the upstream port) is connected to a standard PCI Express x1 cable
connector, while the other three lanes connect to dedicated x16 PCI Express slots.
RDK Port Expansion Kit allows a user to convert their 5-port PEX 8509RDK (x4x1x1x1x1) into an 8-
port/8-lane configuration or fully enable their 5-port/5-lane PEX 8505RDK. The Port expansion Kit is
shipped with the RDK Port Expander (Figure 1-1), PCI Express x1 Cable Adapter (Figure 1-2), and the 1
meter x1 PCI Express cable (Figure 1-3).
Figure 1-1. RDK Port Expander
J3
J4
J5
J6
J2
U4
J1
SW1
1
2
3
RDK SLOT
PCI Express
Cable Connector
(Upstream Port)
Downstream
Slots
Manual
PERST#

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 6
Figure 1-2. PCI Express x1 Cable Adapter
Figure 1-3. PCI Express 1 meter x1 cable
J1
U3
PCI Express x1
cable adapter
PCI Express x1
Card Edge

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 7
1.1 RDK Port Expansion Kit Features
•Provides a 4-lane/4-port breakout for PLX RDKs
•Upstream Connection via standard PCI Express x1cable
•Three downstream PCI Express Slot connectors
•Support for Spread Spectrum Clocking (SSC).
•Standard 0.1” headers to connect up to SM bus
•Manual push-button PERST# capability
•Auxiliary ATX Hard disk connector for supporting additional power requirements for add-in cards
1.2 Current RDKs Supported
•PEX 8509RDK
•PEX 8505RDK

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 8
2. RDK Port Expander Assembly Instructions for PEX 8509RDK
1) Uninstall PCI Express Bracket from the PEX 8509RDK (remove two screws).
2) Install five 0.50” nylon stand-offs, using the provided 3/16”, 4-40 screws. Stand-
offs should be mounted on the bottom of the PEX 8509RDK with the screws
screwing in from the top of the board. (Mounting hole locations are highlighted in
blue).
3) Lay the PEX 8509RDK and the RDK Port Expander down on a bench near the
desired test system.
4) Change the PEX 8509RDK’s SW3 (STRAP_PORTCFG[1:0]) DIP switch from 1:
HIGH, 2: HIGH to 1: LOW, 2: LOW.
5) Plug the RDK’s card edge (P1) into the straddle-mount connector of the RDK
Port Expander (J3)
6) Connect one end of x1 PCI Express cable into the RDK Port Expander card, and
the other into the PCI Express x1 cable adapter.
7) Plug in power into the PEX 8509/8505 ATX HD connector (J5) and the RDK Port
Expander ATX HD connector (J2).
8) Plug PCI Express x1 cable adapter card into an unpowered PCI Express PC slot.
9) Apply power the RDK/RDK Port Expander, before applying power to the host PC.
Figure 2-1. PEX 8509RDK Mounting hole location

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 9
Figure 2-2. Top view and side view of board mating
RDK Port Expander
PCIe x1 cable
connector
PEX 8509RDK
J5
P
1
RDK Slot
1
2
3
ATX
PCIe Cable Adapter
1-meter PCI Express
Cable (x1)

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 10
3. RDK Port Expander Bill of Materials
Item
# Qty Man Man's Part # Des Package
Type Comp Des(s) Subcon.
Part #
SURFACE MOUNT COMPONENTS
1 1 Cypress CY28400O
XC-2
IC, 100MHz
Differential Clock
Buffer
SMT, 28-
pin SSOP U1
2 2 Maxim MAX6420U
K29-T
IC, Reset
controller, Adj.
reset timeout
SMT,
SOT23-5 U2, U3
3 1 Belfuse S7AH-
08E1A0
Non-iso DC/DC
converter, 5V-to-
3.3V @ 8A
SMT, 7-
pin U4
4 1 Fairchild NC7S08M5
X
IC, Tiny Logic 2-
input AND gate
SMT, 5-
pin SOT-
23
U5
Digikey
P/N:
NC7S08M5
XCT-ND
5 1 Molex 74150-
0001
PCIe Ext.Cable
Connector, x1
SMT, 18-
pin J1 Provided by
PLX
6 1 Adex
CONN-
PCIEXP-
16X-SM
PCI Express x16
straddle-mount
connector
SMT,
164-pin J3
See second
source for
alternatives
7 1 Fairchild FDN335N IC, N-Channel
MOSFET
SMT,
Super
SOT-3
Q1
Digikey
P/N:
IRF7470-
ND
8 1 Omron B3S1002 Switch, Push
Button SMT SW1
Digikey
P/N:
SW416-ND
9 2 CTS 742C08351
2J
Chip Res. Array,
5.1K ohm, 4R
isolated
SMT
RN1, RN2 Digikey
P/N:
742C08351
2JCT-ND
10 2 Lumex
SML-
LXT0805G
W-TR
LED, Green SMT,
0805
D1, D2 Digikey
P/N: 67-
1553-1-ND
11 1 Littlefuse 0429
007.WRM
Fuse, Very fast
acting, 7A
SMT,
1206 F1
Digikey
P/N:
F1276CT-
ND
12 5 Panasonic
ERJ-
3GEY0R00
V
Res. 1/10W, zero
ohm 5%
SMT,
0603 R5, R6, R29
Digikey
P/N:
P0.0GCT-
ND
13 1 Panasonic ERJ-
3GEYJ4R7
V
Res. 1/10W, 4.7
ohm 5%
SMT,
0603 R1
Digikey
P/N:
P4.7GCT-
ND
14 10 Panasonic ERJ-
2GEJ330X
Res. 1/16W, 33
ohm 5%
SMT,
0402
R2, R7, R10,
R11, R19, R20,
R24, R25, R40,
R41
Digikey
P/N:
P33JCT-
ND
15 10 Panasonic ERJ-
2RKF49R9
Res. 1/16W, 49.9
ohm 1%
SMT,
0402
R8, R9, R16,
R17, R21, R22,
Digikey
P/N:

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 11
Item
# Qty Man Man's Part # Des Package
Type Comp Des(s) Subcon.
Part #
X R26, R27, R42,
R44
P49.9LCT-
ND
16 2 Panasonic
ERJ-
3GEYJ151
V
Res. 1/10W, 150
ohm 5%
SMT,
0603 R38
Digikey
P/N:
P150GCT-
ND
17 2 Panasonic ERJ-
3EKF4750
V
Res. 1/16W, 475
ohm 1%
SMT,
0603 R23, R43
Digikey
P/N:
P475HCT-
ND
18 3 Panasonic ERJ-
3EKF1001
V
Res. 1/16W, 1K
ohm 1%
SMT,
0603 R12, R13, R37
Digikey
P/N:
P1.00KHC
T-ND
19 1 IRC PFC-
W0805R-
03-1301-B
Res. 1/10W,
1.30K ohm 1%
SMT,
0805 R96
Mouser:
66-
PFC08C1.3
K-B
20 4 Yageo
America
9C06031A
5101FKHF
T
Res. 1/10W,
5.1K ohm 1%
SMT,
0603
R18, R28, R30,
R34
Digikey
P/N: 331-
5.10KHCT-
ND
21 3 Panasonic
ERJ-
3GEYJ103
V
Res. 1/10W, 10K
ohm 5%
SMT,
0603 R3, R4, R32
22 1 Yaego
America C0603FR-
0768KL
Res. 1/10W, 68K
ohm 1%
SMT,
0603 R31
Digikey
P/N: 311-
75.0KHCT-
ND
23 2 Kemet C0603C10
2J5RACTU
Cap. Ceramic,
0.001uF, X7R,
50V 5%
SMT,
0603 C7, C11
Digikey
P/N: 399-
1083-1-ND
24 4 Kemet
C0402C10
3K3RACT
U
Cap. Ceramic,
0.01uF, X7R,
25V 10%
SMT,
0402 C1, C2, C5, C17
Digikey
P/N: 399-
1278-1-ND
25 2 Kemet
C0603C10
4K3RACT
U
Cap. Ceramic,
0.1uF, X7R, 25V
10%
SMT,
0603 C6, C8
Digikey
P/N: 399-
1281-1-ND
26 3 Kemet
C0805C10
5K4RACT
U
Cap. Ceramic,
1uF, X7R, 16V
20%
SMT,
0805 C10, C15, C16
Digikey
P/N: 399-
1284-1-ND
27 4 Panasonic
ECJ-
3YB1C106
M
Cap. MLCC ,
10uF, X5R, 16V
20%
SMT,
1206
C3, C4, C14,
C18
Digikey
P/N:
PCC2227T
R-ND
28 10 Panasonic
ECJ-
3YB0J226
M
Cap. MLCC ,
22uF, X5R, 6.3V
20%
SMT,
1206
C9, C13, C21,
C22, C23, C24,
C25, C26, C27,
C28
Digikey
P/N:
PCC2242C
T-ND
T
HROUGH-HOLE COMPONENTS
100 3 Molex 87715-
3302
PCI Express x16
Through-hole
connector
TH, 164-
pin J4, J5, J6 100
101 1 Molex 53113-
0410
Connector, ATX
Hard Disk, 4-pin TH, 4-pin J2 101

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 12
Item
# Qty Man Man's Part # Des Package
Type Comp Des(s) Subcon.
Part #
102 1 Vishay 94SP187X
0016EBP
Cap. Oscon,
180uF, 16V TH, 2-pin C12 102
103 1 AMP 103240-2 Header, 2x2,
100mil TH, 4-pin JP1 103
MANUALLY INSERTED COMPONENTS
200 10 Building
Fasteners
PMSSS
440 0025
PH
Phillips Panhead
screw, 4-40
thread, 0.25"
Only load five
locations
Digikey
P/N: H703-
ND
201 10 Keystone 1902C Nylon spacer, 4-
40 thread, 0.500" Only load five
locations
Digikey
P/N:
1902CK-
ND
202 2 Molex 74962-
0001
3/16 Hex
Jackpost, 4-40
thread
J1
MISCELLANEOUS COMPONENTS
300 PLX 90-0072-
000-A
RDK Port
Expander Bare
Board rev 000
PART THAT SHOULD NOT BE ASSEMBLED
2 Murata
GRM1885
C1H160JA
01D
Cap. Ceramic,
16pF, C0G, 50V
5%
SMT,
0603 C19, C20
Digikey
P/N: 490-
1408-1-ND
5
Resistor Value
not specified
SMT,
0603
R14, R15, R33,
R39
1
Resistor Value
not specified
SMT,
0805 R35
1 IDT ICS557-01 PCI Express
Clock Generator
SMT, 8-
pin U6
1 Ecliptek EC2E-16-
25.000M
Crystal, HC-
49/US,
25.000MHz,
fundamental,
16pF load
capacitance, +/-
30ppm
2-pin TH Y1
SECOND SOURCE /
A
LTERNATIVE PARTS
PLX Part #: 91-0072-000-A
Product Name: RD
K
Port Expander

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 13
4. PCI Express x1 Cable Adapter Bill of Materials
Item
# Qty Man Man's Part # Des Package
Type Comp Des(s) Subcon.
Part #
SURFACE MOUNT COMPONENTS
1 1 Fairchild NC7S02M5
X
IC, Tiny Logic 2-
input NOR gate
SMT, 5-
pin SOT-
23
U1
Digikey
P/N:
NC7S02M5
XCT-ND
2 2 Maxim MAX6420U
K29-T
IC, Reset
controller, Adj.
reset timeout
SMT,
SOT23-5 U2, U5
3 1 Cypress CY28400O
XC-2
IC, 100MHz
Differential Clock
Buffer
SMT, 28-
pin SSOP U3
4 1 Fairchild NC7S04M5
X
IC, Tiny Logic 2-
input NOT gate
SMT, 5-
pin SOT-
23
U4
Digikey
P/N:
NC7S04M5
XCT-ND
5 1 Molex 74150-
0001
PCIe Ext.Cable
Connector, x1
SMT, 18-
pin J1 PLX to
provide
6 1 Lumex
SML-
LXT0805G
W-TR
LED, Green SMT,
0805 D1
Digikey
P/N: 67-
1553-1-ND
7 1 CTS 742C08351
2J
Chip Res. Array,
5.1K ohm, 4R
isolated
SMT
RN1 Digikey
P/N:
742C08351
2JCT-ND
8 2 Panasonic
ERJ-
3GEY0R00
V
Res. 1/10W, zero
ohm 5%
SMT,
0603 R3, R4
Digikey
P/N:
P0.0GCT-
ND
9 1 Panasonic ERJ-
3GEYJ4R7
V
Res. 1/10W, 4.7
ohm 5%
SMT,
0603 R5
Digikey
P/N:
P4.7GCT-
ND
10 2 Panasonic ERJ-
2GEJ330X
Res. 1/16W, 33
ohm 5%
SMT,
0402 R6, R7
Digikey
P/N:
P33JCT-
ND
11 2 Panasonic
ERJ-
2RKF49R9
X
Res. 1/16W, 49.9
ohm 1%
SMT,
0402 R8, R9
Digikey
P/N:
P49.9LCT-
ND
12 1 Panasonic
ERJ-
3GEYJ151
V
Res. 1/10W, 150
ohm 5%
SMT,
0603 R15
Digikey
P/N:
P150GCT-
ND
13 1 Panasonic ERJ-
3EKF4750
V
Res. 1/16W, 475
ohm 1%
SMT,
0603 R11
Digikey
P/N:
P475HCT-
ND
14 3 Yageo
America
9C06031A
5101FKHF
T
Res. 1/10W,
5.1K ohm 1%
SMT,
0603
R1, R2, R10,
R12
Digikey
P/N: 331-
5.10KHCT-

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 14
Item
# Qty Man Man's Part # Des Package
Type Comp Des(s) Subcon.
Part #
ND
15 1 Panasonic
ERJ-
3GEYJ103
V
Res. 1/10W, 10K
ohm 5%
SMT,
0603 R14
16 1 Yageo
America C0603FR-
0768KL
Res. 1/10W, 68K
ohm 1%
SMT,
0603 R13
Digikey
P/N: 311-
68.0KHRC
T-ND
17 2 Murata
GRM1885
C1H222JA
01D
Cap. Ceramic,
2200pF, X7R,
50V 5%
SMT,
0603 C2, C12
Digikey
P/N: 490-
1459-1-ND
18 3 Kemet
C0402C10
3K3RACT
U
Cap. Ceramic,
0.01uF, X7R,
25V 10%
SMT,
0402 C5, C6, C9
Digikey
P/N: 399-
1278-1-ND
19 3 Kemet
C0603C10
4K3RACT
U
Cap. Ceramic,
0.1uF, X7R, 25V
10%
SMT,
0603 C1, C10, C11
Digikey
P/N: 399-
1281-1-ND
20 2 Panasonic
ECJ-
3YB1C106
M
Cap. MLCC ,
10uF, X5R, 16V
20%
SMT,
1206 C7, C8
Digikey
P/N:
PCC2227T
R-ND
21 2 AVX
Corporation
TAJB226K
020R
Cap. Tantalum,
22uF, 20V 20%
SMT, B-
case C3, C4
Digikey
P/N:
PCC2242C
T-ND
T
HROUGH-HOLE COMPONENTS
MANUALLY INSERTED COMPONENTS
200 2 Building
Fasteners
PMSSS
440 0025
PH
Phillips Panhead
screw, 4-40
thread, 0.25"
Digikey
P/N: H703-
ND
201 1 Keystone TBD PCI Express
custom bracket PLX to
provide
202 2 Molex 74962-
0001
3/16 Hex
Jackpost, 4-40
thread
J1
MISCELLANEOUS COMPONENTS
300 1 PLX 90-0073-
000-A
PCI Express
Cable Adapter
Bare Board rev
000
300 1 PLX
PART THAT SHOULD NOT BE ASSEMBLED
SECOND SOURCE / ALTERNATIVE PARTS
PLX Part #: 91-0073-000-A
Product Name: PCIe x1 Cable Adapter

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 15
5. RDK Port Expander and PCI Express x1 Cable Adapter Schematics

RDK Port Expander Kit Hardware Reference Manual v1.0
© 2007, PLX Technology, Inc. All rights reserved. 16
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